A356 alloy melt solidifies partially when it flows down on an oblique plate cooled from bottom by counter flowing water. Columnar dendrites are continuously formed on the plate wall. Because of the forced convection, ...A356 alloy melt solidifies partially when it flows down on an oblique plate cooled from bottom by counter flowing water. Columnar dendrites are continuously formed on the plate wall. Because of the forced convection, these dendrites are sheared off into equiaxed/fragmented grains and then washed away continuously by producing semisolid slurry at plate exit. Plate cooling rate provides required extent/amount of solidification whereas plate length enables necessary shear for producing semisolid slurry of desired quality. Slurry obtained is solidified in metal mould to produce semisolid-cast billets of desired microstructure. Furthermore, semisolid-cast billets are also heat-treated to improve surface quality. Microstructures of both semisolid-cast and heat-treated billets are compared. The effects of plate length and plate cooling rate on solidification and microstructure of billets produced by using oblique plate are illustrated. Three different plate lengths(200 mm, 250 mm, 300 mm) associated with three different heat transfer coefficients(1000, 2000 and 2500 W/(m2·K)) are involved. Plate length of 250 mm with heat transfer coefficient of 2000 W/(m2·K) gives fine and globular microstructures and is the optimum as there is absolutely no possibility of sticking of slurry to plate wall.展开更多
The preparation of semisolid slurry of A356 aluminum alloy using an oblique plate was investigated. A356 alloy melt undergoes partial solidification when it flows down on an oblique plate cooled from underneath by cou...The preparation of semisolid slurry of A356 aluminum alloy using an oblique plate was investigated. A356 alloy melt undergoes partial solidification when it flows down on an oblique plate cooled from underneath by counter flowing water. It results in continuous formation of columnar dendrites on plate wall. Due to forced convection, these dendrites are sheared off into equiaxed/fragmented grains and then washed away continuously to produce semisolid slurry at plate exit. Melt pouring temperature provides required condition of solidification whereas plate inclination enables necessary shear for producing semisolid slurry of desired quality. Slurry obtained was solidified in metal mould to produce semisolid-cast billets of desired microstructure. Furthermore, semisolid-cast billets were heat treated to improve surface quality. Microstructures of both semisolid-cast and heat-treated billets were analyzed. Effects of melt pouring temperature and plate inclination on solidification and microstructure of billets produced using oblique plate were described. The investigations involved four different melt pouring temperatures (620, 625, 630 and 635 °C) associated with four different plate inclinations (30°, 45°, 60° and 75°). Melt pouring temperature of 625 °C with plate inclination of 60° shows fine and globular microstructures and it is the optimum.展开更多
The Liquine-Ofqui Fault Zone(LOFZ) of southern Chilean Andes is one of the largest active strike-slip fault zones.There is an ongoing debate regarding the origin of the stress field along the LOFZ due to its complex g...The Liquine-Ofqui Fault Zone(LOFZ) of southern Chilean Andes is one of the largest active strike-slip fault zones.There is an ongoing debate regarding the origin of the stress field along the LOFZ due to its complex geometry.This paper represents a study of the origins of the LOFZ regional stress field.Stress fields are calculated by finite element(FE) analysis.The two possible stress origins, i.e., oblique plate convergence and ridge collision/indenter tectonics of Chile ridge against Peru-Chile trench, have been emphasized in the present study.Three types of boundary conditions for the three particular models have been applied to calculate stress fields.Models are assumed to be elastic and plane stress condition.Modeling results are presented in terms of four parameters, i.e., orientation of maximum horizontal stress(σ H max ), displacement vector, s train distribution, and maximum shear stress(τmax ) contour line within the model.The results of the first model with oblique plate convergence show inconsistency between the geometric shape of the LOFZ and the distribution of the four parameters.Although more realistic results are obtained from the second model with normal ridge collision, there are few coincident in the LOFZ geometry and regional stress field.The third model with normal and oblique ridge collision is reasonable in understanding the origin of stress field and geometrical condition in the lithosphere of the LOFZ.展开更多
基金financial support received from Ministry of Mines, TIFAC, and Department of Science and Technology
文摘A356 alloy melt solidifies partially when it flows down on an oblique plate cooled from bottom by counter flowing water. Columnar dendrites are continuously formed on the plate wall. Because of the forced convection, these dendrites are sheared off into equiaxed/fragmented grains and then washed away continuously by producing semisolid slurry at plate exit. Plate cooling rate provides required extent/amount of solidification whereas plate length enables necessary shear for producing semisolid slurry of desired quality. Slurry obtained is solidified in metal mould to produce semisolid-cast billets of desired microstructure. Furthermore, semisolid-cast billets are also heat-treated to improve surface quality. Microstructures of both semisolid-cast and heat-treated billets are compared. The effects of plate length and plate cooling rate on solidification and microstructure of billets produced by using oblique plate are illustrated. Three different plate lengths(200 mm, 250 mm, 300 mm) associated with three different heat transfer coefficients(1000, 2000 and 2500 W/(m2·K)) are involved. Plate length of 250 mm with heat transfer coefficient of 2000 W/(m2·K) gives fine and globular microstructures and is the optimum as there is absolutely no possibility of sticking of slurry to plate wall.
基金financial support received from Ministry of Mines, TIFAC, and Department of Science and Technology
文摘The preparation of semisolid slurry of A356 aluminum alloy using an oblique plate was investigated. A356 alloy melt undergoes partial solidification when it flows down on an oblique plate cooled from underneath by counter flowing water. It results in continuous formation of columnar dendrites on plate wall. Due to forced convection, these dendrites are sheared off into equiaxed/fragmented grains and then washed away continuously to produce semisolid slurry at plate exit. Melt pouring temperature provides required condition of solidification whereas plate inclination enables necessary shear for producing semisolid slurry of desired quality. Slurry obtained was solidified in metal mould to produce semisolid-cast billets of desired microstructure. Furthermore, semisolid-cast billets were heat treated to improve surface quality. Microstructures of both semisolid-cast and heat-treated billets were analyzed. Effects of melt pouring temperature and plate inclination on solidification and microstructure of billets produced using oblique plate were described. The investigations involved four different melt pouring temperatures (620, 625, 630 and 635 °C) associated with four different plate inclinations (30°, 45°, 60° and 75°). Melt pouring temperature of 625 °C with plate inclination of 60° shows fine and globular microstructures and it is the optimum.
文摘The Liquine-Ofqui Fault Zone(LOFZ) of southern Chilean Andes is one of the largest active strike-slip fault zones.There is an ongoing debate regarding the origin of the stress field along the LOFZ due to its complex geometry.This paper represents a study of the origins of the LOFZ regional stress field.Stress fields are calculated by finite element(FE) analysis.The two possible stress origins, i.e., oblique plate convergence and ridge collision/indenter tectonics of Chile ridge against Peru-Chile trench, have been emphasized in the present study.Three types of boundary conditions for the three particular models have been applied to calculate stress fields.Models are assumed to be elastic and plane stress condition.Modeling results are presented in terms of four parameters, i.e., orientation of maximum horizontal stress(σ H max ), displacement vector, s train distribution, and maximum shear stress(τmax ) contour line within the model.The results of the first model with oblique plate convergence show inconsistency between the geometric shape of the LOFZ and the distribution of the four parameters.Although more realistic results are obtained from the second model with normal ridge collision, there are few coincident in the LOFZ geometry and regional stress field.The third model with normal and oblique ridge collision is reasonable in understanding the origin of stress field and geometrical condition in the lithosphere of the LOFZ.