Numerical Modeling of the Compression Process of Elastic Open-cell Foams

The random models of open-cell foams that can reflect the actual cell geometrical properties are constructed with the Voronoi technique. The compression process of elastic open-cell foams is simulated with the nonlinear calculation module of finite element analysis program. In order to get the general results applicable to this kind of materials, the dimensionless compressive stress is used and the stress-strain curves of foam models with different geometrical properties are obtained. Then, the influences of open-cell geometrical properties, including the shape of strut cross section, relative density and cell shape irregularity, on the compressive nonlinear mechani- cal performance are analyzed. In addition, the numerical results are compared with the predicted results of cubic staggering model. Nu- merical results indicate that the simulated results reflect the compressive process of foams quite well and the geometrical properties of cell have significant influences on the nonlinear mechanical behavior of foams.

Effects of microstructure on uniaxial strength asymmetry of open-cell foams

Based on the elongated Kelvin model, the effect of microstructure on the uniaxial strength asymmetry of open-cell foams is investigated. The results indicate that this asymmetry depends on the relative density, the solid material, the cell morphology, and the strut geometry of open-cell foams. Even though the solid material has the same tensile and compressive strength, the tensile and compressive strength of open-cell foams with asymmetrical sectional struts are still different. In addition, with the increasing degree of anisotropy, the uniaxial strength as well as the strength asymmetry increases in the rise direction but reduces in the transverse direction. Moreover, the plastic collapse ratio between two directions is verified to depend mainly on the cell morphology. The predicted results are compared with Gibson and Ashby＇s theoretical results as well as the experimental data reported in the literature, which validates that the elongated Kelvin model is accurate in explaining the strength asymmetry presented in realistic open-cell foams.

Analysis and simulation for tensile behavior of anisotropic open-cell elastic foams

Based on the elongated Kelvin obtained to investigate the tensile behavior Kelvin model＇s periodicity and symmetry in model, a simplified periodic structural cell is of anisotropic open-cell elastic foams due to the whole space. The half-strut element and elastic deflection theory are used to analyze the tensile response as done in the previous studies. This study produces theoretical expressions for the tensile stress-strain curve in the rise and transverse directions. In addition, the theoretical results are examined with finite element simulation using an existing formula. The results indicate that the theoretical analysis agrees with the finite element simulation when the strain is not too high, and the present model is better. At the same time, the anisotropy ratio has a significant effect on the mechanical properties of foams. As the anisotropy ratio increases, the tensile stress is improved in the rising direction but drops in the transverse direction under the same strain.

Supercritical CO2 Assisted Preparation of Open-cell Foams of Linear Low-density Polyethylene and Linear Low-density Polyethylene/Carbon Nanotube Composites

The open-cell structure foams of linear low-density polyethylene（LLDPE） and linear low-density polyethylene（LLDPE）/multi-wall carbon nanotubes（MWCNTs） composites are prepared by using supercritical carbon dioxide（sc-CO2）as a foaming agent. The effects of processing parameters（foaming temperature, saturation pressure, and depressurization rate） and the addition of MWCNTs on the evolution of cell opening are studied systematically. For LLDPE foaming, the foaming temperature and saturation pressure are two key factors for preparing open-cell foams. An increase in temperature and pressure promotes both the cell wall thinning and cell rupture, because a high temperature results in a decrease in the viscosity of the polymer, and a high pressure leads to a larger amount of cell nucleation. Moreover, for the given temperature and pressure, the high pressurization rate results in a high pressure gradient, favoring cell rupture. For LLDPE/MWCNTs foaming, the addition of MWCNTs not only promotes the cell heterogeneous nucleation, but also prevents the cell collapse during cell opening, which is critical to achieve the open-cell structures with small cell size and high cell density.

Preparation and properties of open-cell zinc foams as human bone substitute material

Foamed zinc was prepared by infiltration casting process.The mechanical properties and corrosion resistance of the samples were studied,and the feasibility of the foamed zinc as a bone implant material was discussed.All the compression stress-strain curves of open-cell zinc foams with various cell size(1-4 mm)and porosity(55%-67%)show three stages:elastic stage,plastic stage,and densification stage.The compression strength increases with decreasing density.The smooth stress-strain response indicates a progressively deformation of open-cell zinc foam.In addition,the cell wall or edge bending and fracture are the dominated mechanisms for failure of open cell zinc foam.The immersion test for determining the corrosion rate of open cell zinc foam was conducted in simulated body fluid.It was found that zinc foam with a small cell size and high porosity showed a higher corrosion rate.In addition,open-cell zinc foams can effectively induce Ca-P deposition in immersion tests,showing good bioactivity.Therefore,the open cell zinc foam prepared in this experiment has a good potential application as a human bone substitute material.

Thermal properties of open-celled aluminum foams prepared by two infiltration casting methods

Contrastive research was carried out to study the thermal properties of open-celled aluminum foams prepared by counter-gravity infiltration casting system and the traditional process respectively.The experimental results show that the thermal conductivity coefficients of aluminum foams prepared by two different infiltration methods have similar increasing trend with the increase of particle size;along with the reducing porosity,the thermal conductivity coefficients will be enhanced oppositely.However,with the same particle size,the open-celled aluminum foam prepared by the former method has a higher thermal conductivity coefficient obviously.It is largely because that the sample prepared by counter-gravity infiltration casting has a lower void content and better dense crystallization of metal-matrix after the constant pressure process.

Effects of copper content on microstructure and mechanical properties of open-cell steel foams

The effects of copper content on the microstructural and mechanical properties of steel foams are investigated. Spherical urea granules, used as a water-leachable space holder, were coated with a mixture of iron, ultrafine carbon, and different amounts of copper powders. After the mixture was compacted and the space holder was removed by leaching, a sintering process was performed under an atmosphere of thermally dissociated ammonia. Microstructural evaluations of the cell walls were carried out using optical microscopy and scanning electron microscopy in conjunction with energy-dispersive X-ray spectroscopy. In addition, compression tests were conducted to investigate the mechanical properties of the manufactured steel foams. The results showed that the total porosity decreases from 77.2% to 71.9% with increasing copper content in the steel foams. In the foams' microstructure, copper islands are mostly distributed in pearlite and intergranular carbide phases are formed in the grain boundaries. When the copper content was increased from 0 to 4 wt%, the elastic modulus, plateau stress, fracture stress, and fracture strain of manufactured steel foams improved 4.5, 6, 6.4, and 2.5 times, respectively.

A novel technique for making open-cell Al_2O_3-ZrO_2 ceramic foam with plant seed template

The aim of the present research is to provide a technique for preparing open-cell Al2O3-ZrO2 ceramic foams with uniform cell size.This technique used plant seeds to array templates and centrifugal slip casting to obtain cell struts with high packing density.Aqueous Al2O3-ZrO2 slurries with up to 50 vol.% solid contents were prepared and the rheological characteristic of the slurries was investigated.Consolidation was performed at an acceleration of 2,860 g for 60 min.The effect of the characteristic of plant seeds on the drying behavior of Al2O3-ZrO2 green compact was analyzed.The effects of the solid contents of slurries on segregation phenomena of Al2O3 and ZrO2 particles and green compact uniformity were investigated.The compressive stress-strain curve and deformation behavior of Al2O3-ZrO2 ceramic foams prepared using plant seed template were analyzed.The results showed segregation phenomenon is negligible for highly stable slurry with 50 vol.% solid loading.The prepared cell struts of Al2O3-ZrO2 foams have high green density (61.9% TD), sintered density (99.1% TD) and homogeneous microstructure.When sintered at 1,550 ℃ for 2 h, the cell size of Al2O3-ZrO2 foam is approximately uniform and the diameter is about 1.1 mm.The porosity and compressive strength of sintered products is 66.2% and 5.86 MPa, respectively.

Layered Structural PBAT Composite Foams for Efficient Electromagnetic Interference Shielding

The utilization of eco-friendly,lightweight,high-efficiency and high-absorbing electromagnetic interference(EMI)shielding composites is imperative in light of the worldwide promotion of sustainable manufacturing.In this work,magnetic poly(butyleneadipate-coterephthalate)(PBAT)microspheres were firstly synthesized via phase separation method,then PBAT composite foams with layered structure was constructed through the supercritical carbon dioxide foaming and scraping techniques.The merits of integrating ferroferric oxideloaded multi-walled carbon nanotubes(Fe3O4@MWCNTs)nanoparticles,a microcellular framework,and a highly conductive silver layer have been judiciously orchestrated within this distinctive layered configuration.Microwaves are consumed throughout the process of“absorption-reflection-reabsorption”as much as possible,which greatly declines the secondary radiation pollution.The biodegradable PBAT composite foams achieved an EMI shielding effectiveness of up to 68 dB and an absorptivity of 77%,and authenticated favorable stabilization after the tape adhesion experiment.

Preparation of open-cell metal foams by investment cast

Metal foams are a new kind of materials with low densities and novel physical, mechanical, thermal, electrical and acoustic properties. They can be divided into closed and open cell structures. In this paper the open cell structures, called sponges, were treated. A new technique to manufacture sponges by plaster investment casting was described. Experimental results show that it is essential to make a sound plaster mould by casting plaster slurry into the polyurethane foams and infiltrate the open channels of the baked plaster mold by molten metal. The optimal processes include plaster slurry preparation, plaster mold baking, and molten metal infiltration. The sponge sample with porosity of 97% is presented.

Bonding effect of liquid magnesium with open-celled carbon foam in interpenetrating phase composite

The issue of bonding formation in liquid metal/open-celled carbon foam(C_(of))systems was examined,taking into account the practical aspects of the synthesis of a new type of Mg-C metal material composite.The problem is complex due to the strong oxidation and intense evaporation of liquid magnesium,as well as the 3D geometry of the carbon component,where metal transport occurred through the foam cells’windows.Laboratory experiments performed at 700℃ in ceramic crucibles showed that spontaneous carbon foam infiltration by liquid metal is impossible under the applied conditions,either in an air atmosphere coupled with flux protection or under argon protection.Comparative tests performed in a UHV chamber filled with static pure Ar by a sessile drop method,coupled with non-contact heating and capillary purification at a test temperature of 700℃ directly in the UHV chamber,showed non-wetting behavior of the Mg/C_(of)couple with a correspondingly high contact angle of about 135°.The graphite capillary was then moved down,the liquid drop being slightly pressed into the foam,but these changes did not induce effective foam penetration.Despite the short contact time for the sessile drop test under an argon atmosphere,SEM+WDS analysis of the solidified Mg/C_(of)couple revealed the formation of an MgO interlayer at the interface,with a thickness of approx.1μm.The experimentally demonstrated presence of oxygen in the carbon foam sample,both before and after its contact with magnesium,points to oxide-type bonding being established between Mg and C_(of).This observation is in a good agreement with previous reports on the interface characterization of magnesium matrix composites reinforced with glassy carbon materials and carbon fibers by stir casting and pressure infiltration.Based on the findings of this study,a general structural scheme of the bonding process between carbon foam and liquid magnesium,as an important stage in the syntheses of Mg-C composites,was proposed.

Fabrication and compressive behavior of open-cell aluminum foams via infiltration casting using spherical CaCl_(2) space-holders

The infiltration casting fabrication process based on spherical CaCl_(2) space-holders and the compressive behavior including the mechanical performance and energy absorption capacity of open-cell aluminum foams were investigated.Open-cell aluminum foams with different porosities in the range of 63.1%to 87.3%can be fabricated by adjusting compression ratios of CaCl_(2) preforms prepared by precision hot-pressing.The compression tests show that a strain-hardening phenomenon always occurs especially for open-cell aluminum foam with low porosity,resulting in the inclining stress-strain curve in the plateau region.The energy absorption capacity of open-cell aluminum foam decreases with increasing porosity when compared at the same strain.However,when compared at a given stress,each foam can absorb the maximal energy among the five foams in a special stress range.Additionally,open-cell aluminum foam possesses the maximum energy absorption efficiency at its optimum operating stress.At this stress condition,the foam can absorb the highest energy compared with other foams at the same stress point.The optimum operating stress and the corresponding maximal energy absorption decrease with increasing the porosity.The optimum operating stress for energy absorption can also be determined similarly when taking into consideration of the lightweight extent of foams.

Liquid injectivity in a SAG foam process:Effect of permeability

Foam is utilized in enhanced oil recovery and CO_(2) sequestration.Surfactant-alternating-gas(SAG)is a preferred approach for placing foam into reservoirs,due to it enhances gas injection and minimizes corrosion in facilities.Our previous studies with similar permeability cores show that during SAG injection,several banks occupy the area near the well where fluid exhibits distinct behaviour.However,underground reservoirs are heterogeneous,often layered.It is crucial to understand the effect of permeability on fluid behaviour and injectivity in a SAG process.In this work,coreflood experiments are conducted in cores with permeabilities ranging from 16 to 2300 mD.We observe the same sequence of banks in cores with different permeabilities.However,the speed at which banks propagate and their overall mobility can vary depending on permeability.At higher permeabilities,the gas-dissolution bank and the forced-imbibition bank progress more rapidly during liquid injection.The total mobilities of both banks decrease with permeability.By utilizing a bank-propagation model,we scale up our experimental findings and compare them to results obtained using the Peaceman equation.Our findings reveal that the liquid injectivity in a SAG foam process is misestimated by conventional simulators based on the Peaceman equation.The lower the formation permeability,the greater the error.

Propagation Properties of Shock Waves in Polyurethane Foam based on Atomistic Simulations

Porous materials are widely used in the field of protection because of their excellent energy absorption characteristics.In this work,a series of polyurethane microscopic models are established and the effect of porosity on the shock waves is studied with classical molecular dynamics simulations.Firstly,shock Hugoniot relations for different porosities are obtained,which compare well with the experimental data.The pores collapse and form local stress wave,which results in the complex multi-wave structure of the shock wave.The microstructure analysis shows that the local stress increases and the local velocity decreases gradually during the process of pore collapse to complete compaction.Finally,it leads to stress relaxation and velocity homogenization.The shock stress peaks can be fitted with two exponential functions,and the amplitude of attenuation coefficient decreases with the increase of density.Besides,the pore collapse under shock or non-shock are discussed by the entropy increase rate of the system.The energy is dissipated mainly through the multiple interactions of the waves under shock.The energy is dissipated mainly by the friction between atoms under non-shock.

An efficient and mild recycling of waste melamine formaldehyde foams by alkaline hydrolysis

Melamine formaldehyde foam(MFF)generates many poisonous chemicals through the traditional recycling methods for organic resin wastes.Herein,a high MFF degradation ratio of ca.97 wt.%was achieved under the mild conditions(160℃)in a NaOH–H2O system with ammelide and ammeline as the main degradation products.The alkaline solvent had an obvious corrosion effect for MFF,as indicated by scanning electron microscopy(SEM).The reaction process and products distribution were studied by Fourier-transform infrared spectroscopy(FTIR),X-ray photoelectron spectroscopy(XPS),and ^(13)C nuclear magnetic resonance(NMR).Besides,the MFF degradation products that have the similar chemical structures and bonding performances to those of melamine can be directly used as the raw material for synthesis of melamine urea-formaldehyde resins(MUFs).Moreover,the degradation system demonstrated here showed the high degradation efficiency after reusing for 7 times.The degradation process generated few harmful pollutants and no pre-or post-treatments were required,which proves its feasibility in the safe removal or recovery of waste MFF.

Experimental investigation of the effects of oil asphaltene content on CO_(2) foam stability in the presence of nanoparticles and sodium dodecyl sulfate

Foam stability tests were performed using sodium dodecyl sulfate(SDS)surfactant and SiO2 nanoparticles as foaming system at different asphaltene concentrations,and the half-life of CO_(2) foam was measured.The mechanism of foam stability reduction in the presence of asphaltene was analyzed by scanning electron microscope(SEM),UV adsorption spectrophotometric concentration measurement and Zeta potential measurement.When the mass ratio of synthetic oil to foam-formation suspension was 1:9 and the asphaltene mass fraction increased from 0 to 15%,the half-life of SDS-stabilized foams decreased from 751 s to 239 s,and the half-life of SDS/silica-stabilized foams decreased from 912 s to 298 s.When the mass ratio of synthetic oil to foam-formation suspension was 2:8 and the asphaltene mass fraction increased from 0 to 15%,the half-life of SDS-stabilized foams decreased from 526 s to 171 s,and the half-life of SDS/silica-stabilized foams decreased from 660 s to 205 s.In addition,due to asphaltene-SDS/silica interaction in the aqueous phase,the absolute value of Zeta potential decreases,and the surface charges of particles reduce,leading to the reduction of repulsive forces between two interfaces of thin liquid film,which in turn,damages the foam stability.

Boron nitride silicone rubber composite foam with low dielectric and high thermal conductivity

Silicone rubber(SR)is widely used in the field of electronic packaging because of its low dielectric properties.In this work,the porosity of the SR was improved,and the dielectric constant of the SR foam was reduced by adding expanded microspheres(EM).Then,the thermal conductivity of the system was improved by combining the modified boron nitride(f-BN).The results showed that after the f-BN was added,the dielectric constant and dielectric loss were much lower than those of pure SR.Micron-sized modified boron nitride(f-mBN)improved the dielectric and thermal conductivity of the SR foam better than that of nano-sized modified boron nitride(f-nBN),but f-nBN improved the volume resistivity,tensile strength,and thermal stability of the SR better than f-mBN.When the mass ratio of f-mBN and fnBN is 2:1,the thermal conductivity of the SR foam reaches the maximum value of 0.808 W·m^(-1)·K^(-1),which is 6.5 times that before the addition.The heat release rate and fire growth index are the lowest,and the improvement in flame retardancy is mainly attributed to the high thermal stability and physical barrier of f-BN.

Tamping the movement of the laser absorption cutoff position using gold foam hohlraum

In indirect-driven laser fusion experiments,the movement of the laser absorption layer will distort the radiation uniformity on the capsule.The gold foam has advantages in symmetry control and lowering wall plasma blowoff when used in an inertial confinement fusion(ICF)hohlraum.This work investigates the motion of the laser absorption cutoff position using lowdensity foam gold walls.It is found that the motion of the laser absorption cutoff position can be significantly mitigated through optimal initial low density,tailored to a specific laser shape.For a short square laser pulse,the laser absorption cutoff position remains almost stationary at an initial density of approximately 0.6 g cm^(-3).For a long-shaped laser pulse,the minimal motion of the laser absorption cutoff position is observed at an initial density of about 0.1 g cm^(-3).This approach allows for the adjustment of the symmetry of the hohlraum radiation source.The insights gained from this study serve as a crucial reference for optimizing the hohlraum wall density.

Experimental investigation on weak shock wave mitigation characteristics of flexible polyurethane foam and polyurea

In recent years,explosion shock wave has been considered as a signature injury of the current military conflicts.Although strong shock wave is lethal to the human body,weak shock wave can cause many more lasting consequences.To investigate the protection ability and characteristics of flexible materials and structures under weak shock wave loading,the blast wave produced by TNT explosive is loaded on the polyurethane foam with the density of 200.0 kg/m3(F-200)and 400.0 kg/m3(F-400),polyurea with the density of 1100.0 kg/m^(3)(P-1100)and structures composed of the two materials,which are intended for individual protection.Experimental results indicate that the shock wave is attenuated to weak pressure disturbance after interacting with the flexible materials which are not damaged.The shock wave protective capability of single-layer materials is dependent on their thickness,density and microscopic characteristics.The overpressure,maximum pressure rise rate and impulse of transmitted wave decrease exponentially with increase in sample thickness.For the same thickness,F-400 provides better protective capability than F-200 while P-1100 shows the best protective capability among the three materials.In this study,as the materials are not destroyed,F-200 with a thickness more than10.0 mm,F-400 with a thickness more than 4.0 mm,and P-1100 with a thickness more than 1.0 mm can attenuate the overpressure amplitude more than 90.0%.Further,multi-layer flexible composites are designed.Different layer layouts of designed structures and layer thickness of the single-layer materials can affect the protective performance.Within the research range,the structure in which polyurea is placed on the impact side shows the optimal shock wave protective performance,and the thicknesses of polyurea and polyurethane foam are 1.0 mm and 4.0 mm respectively.The overpressure attenuation rate reached maximum value of 93.3%and impulse attenuation capacity of this structure are better than those of single-layer polyurea and polyurethane foam with higher areal density.

Endoscopic polidocanol foam sclerobanding for the treatment of grade II-III internal hemorrhoids:A prospective,multi-center,randomized study

BACKGROUND Endoscopic rubber band ligation(ERBL)is a nonsurgical technique for the treatment of symptomatic internal hemorrhoids but is limited by recurrence and post-procedural pain.AIM To evaluate satisfaction,long-term recurrence,and post-procedural pain in managing internal hemorrhoids using a combination of polidocanol foam sclerotherapy and ERBL.METHODS This was a prospective,multicenter,randomized study.A total of 195 consecutive patients diagnosed with grade II-III internal hemorrhoids were enrolled from four tertiary hospitals and randomly divided into a cap-assisted endoscopic polidocanol foam sclerobanding(EFSB)or an ERBL group.All patients were followed-up for 12 months.Symptom-based severity and post-procedural pain were assessed using a hemorrhoid severity score(HSS)and a visual analog scale(VAS).Continuous variables were reported as medians and interquartile range.RESULTS One hundred and ninety-five patients were enrolled,with 98 in the EFSB group.HSS was lower in the EFSB group than in the ERBL group at 8 weeks[4.0(3.0-5.0)vs 5.0(4.0-6.0),P=0.003]and 12-month[2.0(1.0-3.0)vs 3.0(2.0-3.0),P<0.001]of follow-up.The prolapse recurrence rate was lower in the EFSB group at 12 months(11.2%vs 21.6%,P=0.038).Multiple linear regression analysis demonstrated that EFSB treatment[B=-0.915,95%confidence interval(CI):−1.301 to−0.530,P=0.001]and rubber band number(B=0.843,95%CI:0.595-1.092,P<0.001)were negatively and independently associated with the VAS score 24 hours post-procedure.The median VAS was lower in the EFSB group than in the ERBL[2.0(1.0-3.0)vs 3.0(2.0-4.0),P<0.001].CONCLUSION Cap-assisted EFSB provided long-term satisfaction and effective relief from the recurrence of prolapse and pain 24 hours post-procedure.