AVAILABILITY SIMULATION OF MULTI-COMPONENT SYSTEM BASED ON OPPORTUNISTIC MAINTENANCE POLICY

A multi-component system has the long fixed maintenance time, so the opportunistic maintenance policy is adopted to put preventive replacement and corrective replacement together, so that the long fixed maintenance time can be shared by more than one component, and the system availability can be improved. Then, the generation characteristics of the random failure time are researched based on the replacement maintenance and the minima[ maintenance. Furthermore, by choosing the opportunistic replacement ages of each component as opti- mized variables, a simulation algorithm based on an opportunistic maintenance policy is designed to maximize the total availability. Finally, the simulation result shows the validity of the algorithm by an example.

A preventive opportunistic maintenance method for railway traction power supply system based on equipment reliability

Conventional maintenance mode for the traction power supply system(TPSS)is to perform scheduled regular maintenance activities for power supply equipment,while such maintenance mode may result in undue maintenance tasks and low efficiency due to different degradation processes of different sorts of equipment.To address this problem,this paper introduces a preventive opportunistic maintenance(POM)method for TPSS based on equipment reliability.Firstly,a POM model is established by considering the equipment reliability degradation process based on Weibull distribution.Then,by considering the total power outage time in the planned operation cycle of TPSS as the optimization objective,the optimal maintenance scheme of TPSS is formulated by iterative method of maintenance strategies.The proposed method is verified by introducing practical maintenance strategies and fault record data of the traction transformer,circuit breaker and disconnector in an actual TPSS of a railway administration.Results show that the presented method can make full use of the existing fault data to develop a POM scheme for TPSS.It can improve maintenance efficiency and reduce power outage time,providing guidance to formulate scientific maintenance strategies for TPSS.

Opportunistic maintenance for multi-component systems considering structural dependence and economic dependence

Although opportunistic maintenance strategies are widely used for multi-component systems, all opportunistic mainte- nance strategies only consider economic dependence and do not take structural dependence into account. An opportunistic main- tenance strategy is presented for a multi-component system that considers both structural dependence and economic dependence. The cost relation and time relation among components based on structural dependence are developed. The maintenance strategy for each component of a multi-component system involves one of five maintenance actions, namely, no-maintenance, a minimal maintenance action, an imperfect maintenance action, a perfect maintenance action, and a replacement action. The maintenance action is determined by the virtual age of the component, the life expectancy of the component, and the age threshold values. Monte Carlo simulation is designed to obtain the optimal oppor- tunistic maintenance strategy of the system over its lifetime. The simulation result reveals that the minimum maintenance cost with a strategy that considers structural dependence is less than that with a strategy that does not consider structural dependence. The availability with a strategy that considers structural dependence is greater than that with a strategy that does not consider structural dependence under the same conditions.

Optimal opportunistic maintenance model of multi-unit systems

An opportunistic maintenance model is presented for a continuously deteriorating series system with economical de-pendence. The system consists of two kinds of units, which are respectively subjected to the deterioration failure described by Gamma process and the random failure described by Poisson process. A two-level opportunistic policy defined by three decision parameters is proposed to coordinate the different maintenance actions and minimize the long-run maintenance cost rate of the system. A computable expression of the average cost rate is established by using the renewal property of the stochastic process of the maintained system state. The optimal values of three deci- sion parameters are derived by an iteration approach based on the characteristic of Gamma process. The behavior of the proposed policy is illustrated through a numerical experiment. Comparative study with the widely used corrective maintenance policy demonstrates the advantage of the proposed opportunistic maintenance method in significantly reducing the maintenance cost. Simultane- ously, the applicable area of this opportunistic model is discussed by the sensitivity analysis of the set-up cost and random failure rate.

Multi-component opportunistic maintenance optimization for wind turbines with consideration of seasonal factor

Aiming at wind turbines,the opportunistic maintenance optimization is carried out for multi-component system,where minimal repair,imperfect repair,replacement as well as their effects on component’s effective age are considered.At each inspection point,appropriate maintenance mode is selected according to the component’s effective age and its maintenance threshold.To utilize the maintenance opportunities for the components among the wind turbines,opportunistic maintenance approach is adopted.Meanwhile,the influence of seasonal factor on the component’s failure rate and improvement factor’s decrease with the increase of repair’s times are also taken into account.The maintenance threshold is set as the decision variable,and an opportunistic maintenance optimization model is proposed to minimize wind turbine’s life-cycle maintenance cost.Moreover,genetic algorithm is adopted to solve the model,and the effectiveness is verified with a case study.The results show that based on the component’s inherent reliability and maintainability,the proposed model can provide optimal maintenance plans accordingly.Furthermore,the higher the component’s reliability and maintainability are,the less the times of repair and replacement will be.

Multicomponent opportunistic maintenance model based on cost-effectiveness

With difficulties in maintaining multicomponent systems of wind turbines and formulating economical and reasonable maintenance strategies,a dynamic opportunistic maintenance strategy of multicomponent systems is applied in terms of economic relevance and opportunistic maintenance among various components.A preventive maintenance model based on cost-effectiveness is proposed by incorporating cost-effectiveness analysis into the multicomponent preventive maintenance strategy.The failure rate recovery degree is used to describe the effects of imperfect maintenance and replacement.When the reliability of the component reaches the threshold of preventive or opportunistic maintenance,a reasonable maintenance method is selected on the basis of the cost-effectiveness ratio of the failure rate.A case study is conducted by taking four components of a wind turbine as the research object and comparing them with the opportunistic maintenance model without considering cost-effectiveness.Results show that the total maintenance cost is reduced by 373600 yuan,indicating that the preventive opportunistic maintenance based on cost-effectiveness is more economical and can provide a theoretical basis for formulating a preventive maintenance plan.

Opportunistic Preventive Maintenance Optimization for Multi-Unit Series Systems with Combing Multi-Preventive Maintenance Techniques

This paper proposes a dynamic opportunistic preventive maintenance (PM) optimization policy for multi-unit series systems by integrating multi PM techniques. Two PM techniques, periodic PM and sequential PM, are considered. Whenever one of the units reaches its reliability threshold, a PM action has to be performed on that unit. At that time the whole system has to be stopped and PM opportunities arise for the other unitsof the system. An optimal PM practice is determined by maximizing the short-term cumulative opportunistic maintenance (OM) cost savings for the whole system. Numerical examples are given to show how this approach works. Finally, a comparison between the proposed PM policy and the other policies is given.

Reliability modelling based on dependent two-stage virtual age processes

This paper proposes reliability and maintenance models for systems suffering random shocks arriving according to a non-homogeneous Poisson process.The system degradation process include two stages:from the installation of a new system to an initial point of a defect(normal stage),and then from that point to failure(defective stage),following the delay time concept.By employing the virtual age method,the impact of external shocks on the system degradation process is characterized by random virtual age increment in the two stages,resulting in the corresponding two-stage virtual age process.When operating in the defective state,the system becomes more susceptible to fatigue and suffers from a greater aging rate.Replacement is carried out either on failure or on the detection of a defective state at periodic or opportunistic inspections.This paper evaluates system reliability performance and investigates the optimal opportunistic maintenance policy.A case study on a cooling system is given to verify the obtained results.