Effects of oxygen concentration and irradiation defects on the oxidation corrosion of body-centered-cubic iron surfaces:A first-principles study

Oxidation corrosion of steels usually occurs in contact with the oxygen-contained environment, which is accelerated by high oxygen concentration and irradiation. The oxidation mechanism of steels is investigated by the adsorption/solution of oxygen atoms on/under body-centered-cubic(bcc) iron surfaces, and diffusion of oxygen atoms on the surface and in the near-surface region. Energetic results indicate that oxygen atoms prefer to adsorb at hollow and long-bridge positions on the Fe(100) and(110) surfaces, respectively. As the coverage of oxygen atoms increases, oxygen atoms would repel each other and gradually dissolve in the near-surface and bulk region. As vacancies exist, oxygen atoms are attracted by vacancies, especially in the near-surface and bulk region. Dynamic results indicate that the diffusion of O atoms on surfaces is easier than that into near-surface, which is affected by oxygen coverage and vacancies. Moreover, the effects of oxygen concentration and irradiation on oxygen density in the near-surface and bulk region are estimated by the Mc Lean’s model with a simple hypothesis.

Effect of Sputtered TiAlCr Coatings on Oxidation and Hot Corrosion Resistance of Ti-24Al-14Nb-3V

The effect of sputtered Ti-50Al-10Cr and Ti-50A1-20Cr coatings on both isothermal and cyclic oxidation resistance at 800-900℃ and hot corrosion resistance at 850℃ of Ti-24Al-14Nb-3V was investigated. Results indicated that Ti-24Al-14Nb-3V alloys exhibited poor oxidation resistance due to the formation of Al2O3+TiO2+AlNbO4 mixed scales in air at 800-900℃ and poor hot corrosion resistance due to the spoliation of scales formed in Na2SO4+K2SO4 melts at 850℃. Both Ti-50Al-10Cr and Ti-50Al-20Cr coatings remarkably improved the oxidation and hot corrosion resistance of Ti-24Al-14Nb-3V alloy.

Effect of Various Additives on Performance of Plasma Electrolytic Oxidation Coatings Formed on AZ31 Magnesium Alloy in the Phosphate Electrolytes

Plasma electrolytic oxidation（PEO） coatings were prepared on AZ31 magnesium alloy using alkaline phosphate as base electrolyte system, and with the addition of sodium silicate（Na2SiO3）, sodium aluminate（NaAlO2） and potassium fluorozirconate（K2ZrF6） as additives. The microstructure, phase composition and element composition as well as surface profile of the PEO coatings were analyzed by means of scanning electron microscopy（SEM）, X-ray diffraction（XRD）, energy dispersive X-ray spectroscopy（EDS）, and threedimensional（3 D） optical profilometry. The corrosion and wear properties were evaluated by electrochemical potentiodynamic polarization in 3.5 wt% Na Cl solution and ball-on-disc wear tests, respectively. The results showed that the anions of the additives effectively participated in the coating formation influencing its microstructural features, chemical composition, corrosion resistance and tribological behaviour. It was observed that the sample treated by PEO in the electrolyte solution containing K2ZrF6 as an additive showed better corrosion and abrasive resistance.

Influence of oxide scales on the corrosion behaviors of B510L hot-rolled steel strips

The influence of oxide scales on the corrosion behaviors of B510 L hot-rolled steel strips was investigated in this study. Focused ion beams and scanning electron microscopy were used to observe the morphologies of oxide scales on the surface and cross sections of the hot-rolled steel. Raman spectroscopy and X-ray diffraction were used for the phase analysis of the oxide scales and corrosion products. The corrosion potential and impedance were measured by anodic polarization and electrochemical impedance spectroscopy. According to the results, oxide scales on the hot-rolled strips mainly comprise iron and iron oxides. The correlation between mass gain and test time follows a power exponential rule in the damp-heat test. The corrosion products are found to be mainly composed of γ-Fe OOH, Fe3O4, ？-Fe OOH, and γ-Fe2O3. The contents of the corrosion products are different on the surfaces of the steels with and without oxide scales. The steel with oxide scales is found to show a higher corrosion resistance and lower corrosion rate.

Hot corrosion behavior of the spray-formed nickel-based superalloy

An investigation of low temperature hot corrosion is carried out on a spray-formed nickel-based superalloy FGH100 pre-coated with Na2SO4-NaC1 at 700 ℃ for 100 h. Mass gain measurement, x-ray diffraction, scanning electron mi- croscopy, and energy dispersive x-ray spectroscopy are used to study the corrosion behavior. Results reveal that corrosion behavior follows a sequence, that is, first rapidly proceeding, then gradually slowing down, and finally forming an outer layer composed of different types of oxides and an inner layer mainly comprised of sulfides. In-depth analysis reveals that the hot corrosion of FGH100 is a combined effect of oxidation-sulfidation and transfer of oxides.

Corrosion resistance of a superhydrophobic micro-arc oxidation coating on Mg-4Li-1Ca alloy

A micro-arc oxidation（MAO）/zinc stearate（ZnSA） composite coating was fabricated via MAO processing and subsequent sealing with electrodeposition of a superhydrophobic ZnSA. The surface morphologies,chemical composition and corrosion resistance of the coatings were investigated using field-emission scanning electron microscopy, Fourier transform infrared, X-ray diffraction and electrochemical and hydrogen evolution measurements. Results indicated that the MAO coating was efficiently sealed by the following superhydrophobic ZnSA coating. The MAO/ZnSA composite coating significantly enhanced the corrosion resistance of Mg alloy Mg-4 Li-1 Ca due to its superhydrophobic function. Additionally, corrosion mechanism was suggested and discussed for the composite coating.

Improving tribological and corrosion resistance of Ti6Al4V alloy by hybrid microarc oxidation/enameling treatments

A promising duplex coating was prepared by microarc oxidation（MAO） and enameling processes onto polished Ti6A14V alloy. The TiO2 ceramic coating deposited by MAO was characterized and then combined with an enameling treatment in order to improve the tribological and corrosion resistance of Ti6A14V alloy. The morphology, phase composition, and hardness of MAO and MAO/enameling-coated Ti6A14V alloy were evaluated by scanning electron microscopy（SEM）, X-ray diffraction（XRD）, and Vickers microhardness tester, respectively.The tribological performance was investigated using a ballon-disk tribometer. The corrosion resistance was studied using immersion tests and potentiodynamic polarization.Wear tests show that the enamel coating on the MAOcoated surface causes a reduction in the friction coefficient.Immersion tests demonstrate that the duplex coating is more effective in improving the corrosion resistance of Ti6A14V than the MAO coating especially at high temperature（80 ℃）. Potentiodynamic polarization curves reveal that the corrosion potential of the duplex coating increases by about 250 mV and the corrosion current density is slightly lower than that of the MAO coating. The duplex coating is superior to the stand-alone MAO coating in improving the tribological and corrosion behavior of Ti6A14V.

Effect of Shot Peening and Plasma Electrolytic Oxidation on the Intergranular Corrosion Behavior of 7A85 Aluminum Alloy

The effects of shot peening（SP） and plasma electrolytic oxidation（PEO） on the intergranular corrosion behavior of the novel high strength aluminum alloy 7A85（AA 7A85） were investigated by electrochemical polarization and electrochemical impedance tests.The intergranular corrosion mechanism of SP,PEO and PEO combined with sealingtreated AA 7A85 was studied by the metallographic analysis,residual stress testing,X-ray diffractometer analysis and scanning electron microscopy.The results show that AA 7A85-T7452 is very sensitive to intergranular corrosion.SP would significantly improve its intergranular corrosion resistance.This is attributed to the combination action of residual compressive stress and grain refinement.PEO would reduce the largest corrosion depth by 41.6%.Moreover,PEO without sealing did not eliminate the intergranular corrosion due to the existence of the micropores and microcracks in the oxide coating.However,PEO combined with the SiO2sol–gel sealing treatment could effectively protect the AA 7A85-T7452 from intergranular corrosion because of the good corrosion resistance and barrier function of the sealed coating.

Plasma electrolytic oxidation of the magnesium alloy MA8 in electrolytes containing TiN nanoparticles

The formation of protective multifunctional coatings on magnesium alloy MA8 using plasma electrolyt- ic oxidation （PEO） in an electrolytic system containing nanosized particles of titanium nitride was investigated. Electrochemical and mechanical properties of the obtained layers were examined. It was established that microhardness of the coating with the nanoparticle concentration of 3 gl-1 increased twofold （4.2 ± 0.5 GPa）, while wear resistance decreased （4.97 × 10-6 mm3 N-1 m-1）, as compared to re- spective values for the PEO-coating formed in the electrolyte without nanoparticles （2.1 ± 0.3 GPa, 1.12 × 10.5 mm3 N-1 m-1）.

Characteristics of Oxidation and Oxygen Penetration of Alloy 690 in 600°C Aerated Supercritical Water

The oxide films formed on Alloy 690 exposed to 600 ℃ supercritical water were characterized using mass measurement, X-ray diffraction. Raman spectroscopy, scanning electron microscopy equipped with energy dispersive X-ray spectroscopy and X-ray photoelectron spectroscopy. It was found that the mass gain of the alloy in supercritical water decreased with increasing exposure time. The oxide films have a double-layer structure, with an inner layer rich in Cr and outer layer rich in Ni and Fe after short time and long time exposure. The penetration of the oxide along the grain boundaries was observed, and the penetration depth increased with increasing exposure time. The grain boundaries and voids are the short-path of oxygen diffusion into the metal.

Corrosion Behavior of Ni–20Cr–18W–1Mo Superalloy in Supercritical Water

The corrosion behavior of Ni–20Cr–18 W–1Mo superalloy in supercritical water 500 °C/25 MPa for 200 h is investigated using gravimetry, SEM/EDS, XPS, and TEM. The oxide films show a layered structure with Ni rich in the outer layer, and Cr rich in the inner layer, consisting of an outer Ni（OH）2and NiO layer, including some Cr（OH）3, and an inner Cr2O3, Ni Cr2O4, and WO3 layer. Mo elements are not oxidized. The oxide films grow via a mixed mechanism,namely metal dissolution/oxide precipitation mechanism and solid-state growth mechanism. The effects of secondary and primary carbides on the weight-gain trend and oxide formation are discussed.

Vertical graphene-coated Cu wire for enhanced tolerance to high current density in power transmission

Cu wires(CuWs)are widely used as electric transmission lines.However,their limited thermal and chemical stabilities become challenges under the high-power and harsh environment.Graphene is regarded as an ideal protective barrier for CuW benefiting from its impermeability to all atoms and molecules.Particularly,the excellent hydrophobicity of vertical graphene(VG)will strengthen its protective capability as a corrosion and oxidation barrier.Herein,VG is directly synthesized on CuW by plasmaenhanced chemical vapor deposition method.The hydrophobic VG coating with a high water contact angle can effectively exclude the corrosive liquid and moisture from CuW surface and prevent their further penetration.Consequently,the electrochemical corrosion rate of VG-CuW is reduced by~13,8,and 2 times,compared with bare CuW,VG-CuW with hydrophilic treatment,and CuW coated with thick horizontal graphene layers,respectively.Negligible oxidation occurs on VGCuW after the long-time exposure to humid air at~200℃ along with the largely enhanced tolerance under high-current operating condition.This study reveals the impressive potentials of hydrophobic VG as a robust corrosion and oxidation barrier for metal wires used in high-power cables and electronic devices in harsh environment.

Analysis of Oxides Formed on the Surface of the Alloy 690 in Hydrogenated Supercritical Water

The oxides formed on the surface of the alloy 690 in hydrogenated supercritical water at 400℃ for 1000 h were investigated using scanning electron microscopy,transmission electron microscopy,scanning transmission electron microscopy and energy-dispersive X-ray spectroscopy.The oxides on me surface of the alloy 690 exhibited multi-layer structure：an outer layer consisted of granular crystallites（NiO and NiFe_2O_4） and a compact inner layer（spinel and Cr_2O_3）.Chemical analysis indicated that the outer layer was enriched in nickel but depleted in chromium,whereas the inner layer was enriched in chromium and iron but depleted in nickel.The inner layer was also characterized as layered structure by Fe-rich spinel on top of continuous Cr_2O_3 layer.Besides,Cr_2O_3 nodules were readily observed at the oxides/alloy interface.

Structural evolution and high-temperature sensing performance of polymer-derived SiAlBCN ceramics

In situ temperature monitoring has become extremely imperative in high-temperature harsh environments and polymer-derived ceramics(PDCs)as sensing materials have attracted great attention.However,the stability and oxidation/corrosion resistance of PDCs cannot be simultaneously achieved at the moment,limiting their practical application.Herein,polymer-derived SiAlBCN ceramics were synthesized via polymer conversion method under different pyrolysis temperatures.Their microstructure evolution,high temperature sensing properties,and stability were investigated in detail.The results show that the amorphous SiAlBCN phase grows more orderly and the size of the free carbon phase enlarges with the increasing temperature.The defect concentration displays a decreasing tendency.Concurrently,the SiAlBCN ceramics as sensing materials exhibit a good temperature-resistance property from roo temperature to 1100℃.The fabricated SiAlBCN temperature sensor possesses excellent stability,repeatability,and accuracy.Moreover,SiAlBCN ceramics exhibit distinguished oxidation/corrosion resistance after 100 h treatment at 1200℃in a water/oxygen environment,which is attributed to their low corrosive rate constant(0.57 mg/(cm^(2)·h))and oxidative rate constant(3.43 mg^(2)/(cm^(4)·h)).Therefore,polymer-derived SiAlBCN ceramics as sensing materials,which possess outstanding stability and oxidation/corrosion resistance,have great potential for in-situ monitoring of extreme environmental temperatures in the future.