Research on Electrical Automation Control Design Based on PLC Technology

As science and technology continue to progress forward,electrical automation engineering is also developing,of which programmable logic controller(PLC)technology is widely being used.Through the integration of PLC technology and traditional electrical automation technology,good development of modern science and technology is promoted while traditional automation is preserved.The development of electrical engineering can greatly improve the strength of science,technology,and economy in our country.Based on PLC technology,this paper analyzes the design of electrical automation control.

Fuzzy iterative learning control of electro-hydraulic servo system for SRM direct-drive volume control hydraulic press

A new kind of volume control hydraulic press that combines the advantages of both hydraulic and SRM(switched reluctance motor) driving technology is developed.Considering that the serious dead zone and time-variant nonlinearity exist in the volume control electro-hydraulic servo system,the ILC(iterative learning control) method is applied to tracking the displacement curve of the hydraulic press slider.In order to improve the convergence speed and precision of ILC,a fuzzy ILC algorithm that utilizes the fuzzy strategy to adaptively adjust the iterative learning gains is put forward.The simulation and experimental researches are carried out to investigate the convergence speed and precision of the fuzzy ILC for hydraulic press slider position tracking.The results show that the fuzzy ILC can raise the iterative learning speed enormously,and realize the tracking control of slider displacement curve with rapid response speed and high control precision.In experiment,the maximum tracking error 0.02 V is achieved through 12 iterations only.

Real Time Control System for Metro Railways Using PLC & SCADA

This paper proposes to adopt SCADA and PLC technology for the improvement of the performance of real time signaling&train control systems in metro railways.The main concern of this paper is to minimize the failure in automated metro railways system operator and integrate the information coming from Operational Control Centre(OCC),traction SCADA system,traction power control,and power supply system.This work presents a simulated prototype of an automated metro train system operator that uses PLC and SCADA for the real time monitoring and control of the metro railway systems.Here,SCADA is used for the visualization of an automated process operation and then the whole opera-tion is regulated with the help of PLC.The PLC used in this process is OMRON(NX1P2-9024DT1)and OMRON’s Sysmac studio programming software is used for developing the ladder logic of PLC.The metro railways system has deployed infrastructure based on SCADA from the power supply system,and each station’s traction power control is connected to the OCC remotely which commands all of the stations and has the highest command priority.An alarm is triggered in the event of an emergency or system congestion.This proposed system overcomes the drawbacks of the current centralized automatic train control(CATC)system.This system provides prominent benefits like augmenting services which may enhance a network’s full load capacity and networkflexibility,which help in easy modification in the existing program at any time.

Development of PLC-based Tension Control System

Fiber winding tension is an important factor in the molding techniques of composite material which influences the quality of winding product directly, and the tension control is a key technique in fiber winding techniques. This paper introduces a closed-loop tension control system with the programmable logic controller （PLC） with function modules as its control kernel, the alternating current （AC） servo motor as execute element and the radius-following device to accomplish the real-time radius compensation. The mechanism of the tension control system is analyzed and the numerical model is set up. The compensation technique of the radius of the scroll is analyzed. Experimental results show that the system is well qualified with high control precision and high reaction speed.

HYBRID CONTROL OF HYDRAULIC PRESS MACHINE BASED ON ROBUST CONTROL

A robust control algorithm is proposed to focus on the non-linearity and variables of the hydraulic press machine with the proportional vatve. The proposed robust controller does not need to design stable compensator in advance, which is simple in design and has large scope of uncertainty applications. The feedback gains of the proposed robust controller are small, so it is easily implemented in engineering applications. The theoretical and experimental research on the position and speed control of the hydraulic press machine is carried out. The control requirements of the hydraulic press machine during the working process are met in the position and speed at the same time. Experimental results show that the proposed controller has better robustness subject to load variables and adaptability of parameter variations of the hydraulic press machine with the proportional valve.

Research on rapid development platform of PLC control system

In the field of industrial process control,a fast-development platform for programmable logic controller(PLC)systems is designed in order to solve two main problems of rapid development of PLC control system and programmability of controlling software.In the aspect of design,the platform is composed of hardware controlling and software monitoring and is taking industrial computer as the core.Under the Windows environment,the platform establishes the control instruction set,develops the configuration function and visual programming function of the monitoring software and it integrates PLC controller based on Visual Basic software.In order to achieve the function of data monitoring,it has realized the serial communication between computer and PLC by using RS-485 and RS-232 serial ports line communication.The platform designs the intelligent instruction scheduling strategy by studying the encoding and decoding rules of the communication instruction set.It proposes a method for rapidly developing control programs by adopting the expert control mode,which enables clients to develop and modify programs conveniently by importing instructions in a non-coded manner.After experimental testing,the platform is proved successful achieving both the rapid development of PLC control system and the rapid modification of monitoring software.

Application of direct torque control to electric screw presses for speeding up torque response and reducing starting current

Fast response and stable torque output are crucial to the performance of electric screw presses. This paper describes the design of a direct torque control （DTC） system for speeding up torque response and reducing the starting current of electric screw presses and its application to the J58K series of numerical control electric screw presses with a dual-motor drive. The DTC drive system encompasses speed control, torque reference control, and switching frequency control. Comparison of the DTC dual-AC induction motor drive with corresponding AC servo motor drive showed that for the J58K-315 electric screw press, the DTC drive system attains a higher maximum speed （786 r/min） within a shorter time （1.13 s） during a 250 nun stroke and undergoes smaller rise in temperature （42.0 ℃） in the motor after running for 2 h at a 12 min-1 strike frequency than the AC servo motor drive does （751 r/min within 1.19 s, and 50.6 ℃ rise）. Moreover, the DTC AC induction motor drive, with no need for a tachometer or position encoder to feed back the speed or position of the motor shaft, enjoys increased reliability in a strong-shock work environment.

Design of PLC control system of RTG spreader in Qingdao Port Container Terminal

The control method of rubber tyre gantry （RTG） spreader in Qingdao Port Container Terminal is logic board control,which has many shortcomings such as expensive spare parts and high faults.This paper designs a new control system using programmable logic controller （PLC） centralized control to replace the original logic board control.The new system mainly contains complete ELME spreader control scheme design,hardware selection and PLC control program development.Its field application shows that the system has characteristics of high efficiency,low running cost,easy maintenance.

Review of PLC Security Issues in Industrial Control System

Programmable Logic Controllers(PLC),core of industrial control systems,is widely used in industrial control systems.The security of PLC is the key to the security of industrial control systems.Nowadays,a large number of industrial control systems are connected to the Internet which exposes the PLC equipment to the Internet,and thus raising security concerns.First of all,we introduce the basic principle of PLC in this paper.Then we analyze the PLC code security,firmware security,network security,virus vulnerability and Modbus communication protocol by reviewing the previous related work.Finally,we make a summary of the current security protection methods.

OMRON Control Link总线和PLC在隧道群监控系统中的实现

以云南元(江)磨(黑)高速公路段隧道群监控系统的实践为例,介绍了OMRON Control Link总线和PLC在高速公路隧道群监控系统中的一种实现方案。

Measurement and control system for servo pressure pulse testing equipment

Servo pressure pulse testing equipment uses servo-hydraulic technology to build the model of hydraulic system. By improving measurement and control system, the equipment accomplishes signal acquisition, data processing and process con- trol. LabVIEW and programmable logic controller （PLC） are used to carry out the hardware configuration and software de- velopment. The system can communicate between LabVIEW and PLC by virtual instrumentation software architecture （VI- SA） and run automatically in accordance with setting commands. Therefore, accuracy and performance of the equipment are improved.

Output torque and temperature control technologies for an electrical screw press motor

The DSC(direct self control) of speed regulation technology was applied to drive a motor running at a certain overloading ratio in intermittent working conditions.To control motor temperatures rising effectively,a finite element method with an iterative approach was applied to simulate real working conditions and analyze the temperature rising of the inner part of the motor.Application of DSC speed regulation realizes the invariable torque output quickly and avoids the peak current at the start state in favor of the motor temperature decreasing.Based on an analysis with the finite limit method,some effective measures were taken to improve the ability of the motor to expel heat.The overload ability of the motor was improved and the stable motor temperature rising was obtained,fulfilling the demands of electrical screw presses.

Real Time Automation and Ratio Control Using PLC&SCADA in Industry 4.0

Industrial Control Systems(ICS)and SCADA(Supervisory Control and Data Acquisition)systems play a critical role in the management and regulation of critical infrastructure.SCADA systems brings us closer to the real-time application world.All process and equipment control capability is typically provided by a Distributed Control System(DCS)in industries such as power stations,agricultural systems,chemical and water treatment plants.Instead of control through DCS,this paper proposes a SCADA and PLC(Programmable Logic Controller)system to control the ratio control division and the assembly line division inside the chemical plant.A specific design and implementation method for development of SCADA/PLC based real time ratio control and automated assembly line system in a chemical plant is introduced.The assembly line division is further divided into sorting stage,filling stage and the auxiliary stage,which includes the capping unit,labelling unit and then the storage.In the ratio control division,we have defined the levels inside the mixer and ratio of the raw materials through human machine interface(HMI)panel.The ratio of raw materials is kept constant on the basis of flow rates of wild stream and manipulated stream.There is a flexibility in defining new levels and the ratios of the raw materials inside the mixer.But here we taken the predefined levels(low,medium,high)and ratios(3:4,2:1,2:5).Control valves are used for regulating the flow of the compositions.In the assembly line division,the containers are sorted on the basis of size and type of material used i.e.,big sized metallic containers and small sized non-metallic containers by inductive and capacitive proximity sensors.All the processes are facilitated with laser beam type or reflective type sensors on the conveyor system.Building a highly stable and dependable PLC/SCADA system instead of Distributed Control System is required to achieve automatic management and control of chemical industry processes to reduce waste manpower and physical resources,as well as to improve worker safety.

Humanoid Based Intelligence Control Strategy of Plastic Cement Die Press Work-Piece Forming Process for Polymer Plastics

The plastic cement belongs to a sort of polymer material, the chemical composition is very complex, and the plastic cement work-piece is generally manufactured by die press forming. Aimed at being difficult to control in parameters of forming process, the paper explored the humanoid based intelligence control strategy. In the paper, it made the anatomy in control puzzle resulted in uncertainty such as chemical component of plastic cement etc., summarized up the characteristic of cybernetics in forming process, researched on the humanoid based intelligence control strategy, and constructed the control algorithm of forming process in plastic cement work-piece. Taking the process experiment of temperature and pressure control as an example, it validated the good dynamic and static control quality through simulation of control algorithm constructed in this paper. The experimental results show that the control algorithm explored in this paper is reasonably available.

Application of PLC programmable control technology in the mine pit transportation system

This paper summarizes the definition, function, and characteristics of the programmable conlrol technology, and especially analyzes the operation mode of the 750V DC traction power supply system, the protection setting the defects of the original system and the factors influencing the safety of power supply. Aimed at the equipment of the PLC programmable control system used in the mine transportation system in recent years, combining parts of the PLC programmable control system equipment used and installed in Tong Ting Coal Mine, this paper introduces the role of the PLC programmable control system and the economic benefits and safety effect.

Design and Implementation of Remote Control System of Coal Mine Conveyor Belt based on PLC

Aiming at the existing problems of safety, reliability and flexibility in the traditional coal mine belt transport system, this paper designed the mine centralized control system transmitted by CAN bus and PLC as the core, and use comparison instructions and trigger of Siemens S7-200 PLC, the article has elaborated the four level conveyor belt sequence control, realized the sequence start, reverse sequence stop and fault processing and other functions for four level conveyor belt, the compared with traditional timer control instructions scheme, the design has clear thinking, simple design program, and is easy to be extended to multilevel belt drive sequence control.

Research on Mine Fan Speed Control System Based on the PLC control network

This paper designs a set of ventilation and dust removal in coal mine test device and PLC monitoring system. The ventilation and dust removal test device has a set of ventilation and dust removal functions, can automatically monitor air volume, air pressure, resistance and other performance parameters of ventilator and precipitator. The PLC monitoring system can remotely start and stop the variable frequency speed control on the ventilation machine and dust collector, and it can real-time monitor operation state, such as the running current and the parameters of ventilator and dust collector. The paper simulate and realize computer remote centralized monitoring of underground ventilation for mine ventilation system. The actual application shows that： the system is stable and reliable, simple operation, strong scalability.

Research on the Application of PLC Control Cabinet in the Construction of Oil Field Internet of Things

PLC control cabinet is mainly used in the construction of oil field Internet of things. PLC is short for “programmer logic controller” in English, and we call it the programmable logic controller. The programmable controller mainly defers to, it which the mature effective black-white control concept and the design concept complete in at present is one kind of new technology, the core electronic device gradual is already invested each domain, became one to have the characteristic series new product that was one can carry on the digital operation and the digital operation computer effectively. So this study control PLC control cabinet in oil , eld application value of construction of the Internet of things, we hope that the content can provide effective reference for the related areas.

Application Strategy of PLC Technology in Energy-Saving Control of Tunnel Lighting

In this study,we investigated on the application of planar lightwave circuit(PLC)technology in energy-saving control of tunnel lighting.The application status of PLC in the field of energy saving followed by the necessity of energy saving in tunnel lighting was analyzed.Finally,the application of PLC in tunnel lighting energy-saving control around the three dimensions of system overall architecture design,control scheme,and program control process was investigated.The results showed that the system meets the requirements of control effect,robustness,and visual effect after trial operation,and is suitable for practical applications.

Design of the Control System of Adaptive Balancing Device Based on PLC

Due to the well condition and the un-expected imbalance movement of the pumping unit in use, the energy consumes a lot. The existing balancing equipment cannot adjust and monitor the pumping units in real time. Therefore this paper introduces the new adaptive balancing equipment—fan-shaped adaptive balancing intelligent device, projects a design of such control system based on PLC, and determines the principle of the control system, the execution software and the design flow. Site commissioning effect on Daqing Oilfield shows this fan-shaped adaptive balancing intelligent device can effectively adjust and monitor the pumping unit in real time, the balance even adjusts from 0.787 to 0.901, and integrated energy saving rate is 14.2%. It is approved that this control device is professionally designed, with strong compatibility, and high reliability.