A new method was developed based on the electron beam vacuum dispersion（EBVD） technology to prepare the PTFE polymer coating of the new polymer quartz piezoelectric crystal sensor for testing liquor products. The ne...A new method was developed based on the electron beam vacuum dispersion（EBVD） technology to prepare the PTFE polymer coating of the new polymer quartz piezoelectric crystal sensor for testing liquor products. The new method was applied in the new EBVD equipment which we designed. A real-time system monitoring the polymer coating＇s thickness was designed for the new EBVD equipment according to the quartz crystal microbalance（QCM） principle, playing an important role in preparing stable and uniform PTFE polymer coatings of the same thickness. 30 pieces of PTFE polymer coatings on the surface of the quartz crystal basis were prepared with the PTFE polymer ultrafine powder（purity ≥ 99.99%）as the starting material. We obtained 30 pieces of new PTFE polymer sensors. By using scanning electron microscopy（SEM）, the structure of the PTFE polymer coating＇s column clusters was studied. One sample from the 30 pieces of new PTFE polymer sensors was analysed by SEM in four scales, i.e., 400×, 1000×, 10000×, and 25000×. It was shown that under the condition of high bias voltage and low bias current, uniformly PTFE polymer coating could be achieved, which indicates that the new EBVD equipment is suitable for mass production of stable and uniform polymer coating.展开更多
Hardness, friction and wear characteristics of electrodeposited RE Ni W P B 4C PTFE composite coatings were studied, and the reason for these fine characteristics was explained in respect of structure. The results sho...Hardness, friction and wear characteristics of electrodeposited RE Ni W P B 4C PTFE composite coatings were studied, and the reason for these fine characteristics was explained in respect of structure. The results show that 1) the structure of RE Ni W P B 4C PTFE composite coatings experiences a transformation process from amorphous to mixture then to crystal as the heat treatment temperature rises; 2) incorporating of B 4C greatly increases the hardness of the coating; 3) the wear resistance of the coating is best with heat treatment for 1?h at 300?℃, which is greatly superior to that of the other traditional coatings.展开更多
Corrosion rate and anode polarization curves of electrodeposited RE-Ni-W-P-SiC-PTFE composite coating in various concentrations of phosphoric and ferric chloride were researched. The results show that corrosion rate o...Corrosion rate and anode polarization curves of electrodeposited RE-Ni-W-P-SiC-PTFE composite coating in various concentrations of phosphoric and ferric chloride were researched. The results show that corrosion rate of the composite coatings increases with the increasing concentrations of phosphoric and ferric chloride, and reaches the maximum value when phosphoric concentration is 40% and ferric chloride concentration is 20% (mass fraction, the same below if not mentioned). Anode polarization curves of the composite coatings show that anode polarization current density of the composite coatings heat-treated at 200 ℃ or 500 ℃ is lower than that of other coatings heat-treated at 300 ℃ or 400 ℃, which displays that the composite coatings heat-treated at 200 ℃ or 500 ℃ have better corrosion resistance. Besides, corrosion resistance of the composite coating heat-treated at 500 ℃ is better than that as deposited and RE-Ni-W-P-SiC composite coating heat-treated at 400 ℃, and is also better than that of 316L stainless steel.展开更多
The components, surface and cross sectional morphologies, and the effects of heat treatment temperature on phase structure, hardness, abrasion resistance and oxidation resistance of pulse electrodeposition RE-Ni-W-B-B...The components, surface and cross sectional morphologies, and the effects of heat treatment temperature on phase structure, hardness, abrasion resistance and oxidation resistance of pulse electrodeposition RE-Ni-W-B-B4C-PTFE composite coatings, were all investigated. The results show that W and B contents increase in the RE-Ni-W-B composite coating by using pulse electrodeposition. RE, PTFE and B4C particles can be co-deposited into the Ni-W-B composite coating, but the amount is very little. X-ray diffraction analysis displays that the RE-Ni-W-B-B4C-PTFE composite coating is mainly amorphous, partially crystallized as-deposited, but it turns into crystalline state and PTFE in the coatings will decompose after the heat treatment temperature is higher than 400℃. The hardness of the composite coating increases with increasing heat treatment temperature, it comes up to the highest value at 400℃. The oxidized film mass of the composite coating increases slowly when the oxidation temperature is lower than 500℃, but it increases linearly and sharply after the oxidation temperature is higher than 600℃.展开更多
基金Project supported by the National High Technology Research and Development Program of China(Grant No.2013AA030901)
文摘A new method was developed based on the electron beam vacuum dispersion（EBVD） technology to prepare the PTFE polymer coating of the new polymer quartz piezoelectric crystal sensor for testing liquor products. The new method was applied in the new EBVD equipment which we designed. A real-time system monitoring the polymer coating＇s thickness was designed for the new EBVD equipment according to the quartz crystal microbalance（QCM） principle, playing an important role in preparing stable and uniform PTFE polymer coatings of the same thickness. 30 pieces of PTFE polymer coatings on the surface of the quartz crystal basis were prepared with the PTFE polymer ultrafine powder（purity ≥ 99.99%）as the starting material. We obtained 30 pieces of new PTFE polymer sensors. By using scanning electron microscopy（SEM）, the structure of the PTFE polymer coating＇s column clusters was studied. One sample from the 30 pieces of new PTFE polymer sensors was analysed by SEM in four scales, i.e., 400×, 1000×, 10000×, and 25000×. It was shown that under the condition of high bias voltage and low bias current, uniformly PTFE polymer coating could be achieved, which indicates that the new EBVD equipment is suitable for mass production of stable and uniform polymer coating.
文摘Hardness, friction and wear characteristics of electrodeposited RE Ni W P B 4C PTFE composite coatings were studied, and the reason for these fine characteristics was explained in respect of structure. The results show that 1) the structure of RE Ni W P B 4C PTFE composite coatings experiences a transformation process from amorphous to mixture then to crystal as the heat treatment temperature rises; 2) incorporating of B 4C greatly increases the hardness of the coating; 3) the wear resistance of the coating is best with heat treatment for 1?h at 300?℃, which is greatly superior to that of the other traditional coatings.
基金Project([2002]24) supported by the National Development and Reform Commission of China
文摘Corrosion rate and anode polarization curves of electrodeposited RE-Ni-W-P-SiC-PTFE composite coating in various concentrations of phosphoric and ferric chloride were researched. The results show that corrosion rate of the composite coatings increases with the increasing concentrations of phosphoric and ferric chloride, and reaches the maximum value when phosphoric concentration is 40% and ferric chloride concentration is 20% (mass fraction, the same below if not mentioned). Anode polarization curves of the composite coatings show that anode polarization current density of the composite coatings heat-treated at 200 ℃ or 500 ℃ is lower than that of other coatings heat-treated at 300 ℃ or 400 ℃, which displays that the composite coatings heat-treated at 200 ℃ or 500 ℃ have better corrosion resistance. Besides, corrosion resistance of the composite coating heat-treated at 500 ℃ is better than that as deposited and RE-Ni-W-P-SiC composite coating heat-treated at 400 ℃, and is also better than that of 316L stainless steel.
文摘The components, surface and cross sectional morphologies, and the effects of heat treatment temperature on phase structure, hardness, abrasion resistance and oxidation resistance of pulse electrodeposition RE-Ni-W-B-B4C-PTFE composite coatings, were all investigated. The results show that W and B contents increase in the RE-Ni-W-B composite coating by using pulse electrodeposition. RE, PTFE and B4C particles can be co-deposited into the Ni-W-B composite coating, but the amount is very little. X-ray diffraction analysis displays that the RE-Ni-W-B-B4C-PTFE composite coating is mainly amorphous, partially crystallized as-deposited, but it turns into crystalline state and PTFE in the coatings will decompose after the heat treatment temperature is higher than 400℃. The hardness of the composite coating increases with increasing heat treatment temperature, it comes up to the highest value at 400℃. The oxidized film mass of the composite coating increases slowly when the oxidation temperature is lower than 500℃, but it increases linearly and sharply after the oxidation temperature is higher than 600℃.
