Silane coupling agent KH560 was used to modify the surface of nano-α-Al<sub>2</sub>O<sub>3</sub> in ethanol-aqueous solution with different proportions. The particle size of nano-α-Al<sub&...Silane coupling agent KH560 was used to modify the surface of nano-α-Al<sub>2</sub>O<sub>3</sub> in ethanol-aqueous solution with different proportions. The particle size of nano-α-Al<sub>2</sub>O<sub>3</sub> was determined by nano-particle size analyzer, and the effects of nano-α-Al<sub>2</sub>O<sub>3</sub> content, ethanol-aqueous solution ratio and KH560 dosage on the dispersion and particle size of nano-α-Al<sub>2</sub>O<sub>3</sub> were investigated. The material structure before and after modification was determined by Fourier transform infrared spectroscopy (FTIR). Aqueous polyurethane resin and inorganic components are combined with modified nano-α-Al<sub>2</sub>O<sub>3</sub> dispersion to form chromium-free passivation solution. The solution is coated on the galvanized sheet, the adhesion and surface hardness are tested, the bonding strength of the coating and the surface hardness of the substrate are discussed. The corrosion resistance and surface morphology of the matrix were investigated by electrochemical test, neutral salt spray test and scanning electron microscope test. The chromium-free passivation film formed after the modification of nano-α-Al<sub>2</sub>O<sub>3</sub> increases the surface hardness of galvanized sheet by about 85%. The corrosion resistance of the film is better than that of a single polyurethane film. The results show that the surface hardness and corrosion resistance of polyurethane resin composite passivation film are significantly improved by the introduction of nano-α-Al<sub>2</sub>O<sub>3</sub>.展开更多
高性能复合镀层具有优良的耐磨、耐蚀性能,能满足工业生产对材料性能的要求。研究了脉冲电沉积RE Ni W B PTFE Al2O3 复合镀层的成分、形貌及性能。结果表明:脉冲电流及Al2O3 固体颗粒能明显提高RE Ni W B PTFE Al2O3 复合镀层中W和B的...高性能复合镀层具有优良的耐磨、耐蚀性能,能满足工业生产对材料性能的要求。研究了脉冲电沉积RE Ni W B PTFE Al2O3 复合镀层的成分、形貌及性能。结果表明:脉冲电流及Al2O3 固体颗粒能明显提高RE Ni W B PTFE Al2O3 复合镀层中W和B的含量;与直流电沉积相比,脉冲电沉积RE Ni W B复合镀层的表面裂纹已明显减小,但裂纹仍存在,当Al2O3 耐磨颗粒及PTFE减摩微粒嵌入RE Ni W B复合镀层中以后,在SEM 400倍下观察,RE Ni W B PTFE Al2O3镀层已不存在裂纹, 而且镀液中Al2O3 颗粒含量越多,晶粒就越细;此外,研究表明,镀液中Al2O3 颗粒含量增加, RE Ni W B PTFE Al2O3 复合镀层镀态硬度增加,磨损率降低。展开更多
文摘Silane coupling agent KH560 was used to modify the surface of nano-α-Al<sub>2</sub>O<sub>3</sub> in ethanol-aqueous solution with different proportions. The particle size of nano-α-Al<sub>2</sub>O<sub>3</sub> was determined by nano-particle size analyzer, and the effects of nano-α-Al<sub>2</sub>O<sub>3</sub> content, ethanol-aqueous solution ratio and KH560 dosage on the dispersion and particle size of nano-α-Al<sub>2</sub>O<sub>3</sub> were investigated. The material structure before and after modification was determined by Fourier transform infrared spectroscopy (FTIR). Aqueous polyurethane resin and inorganic components are combined with modified nano-α-Al<sub>2</sub>O<sub>3</sub> dispersion to form chromium-free passivation solution. The solution is coated on the galvanized sheet, the adhesion and surface hardness are tested, the bonding strength of the coating and the surface hardness of the substrate are discussed. The corrosion resistance and surface morphology of the matrix were investigated by electrochemical test, neutral salt spray test and scanning electron microscope test. The chromium-free passivation film formed after the modification of nano-α-Al<sub>2</sub>O<sub>3</sub> increases the surface hardness of galvanized sheet by about 85%. The corrosion resistance of the film is better than that of a single polyurethane film. The results show that the surface hardness and corrosion resistance of polyurethane resin composite passivation film are significantly improved by the introduction of nano-α-Al<sub>2</sub>O<sub>3</sub>.
文摘高性能复合镀层具有优良的耐磨、耐蚀性能,能满足工业生产对材料性能的要求。研究了脉冲电沉积RE Ni W B PTFE Al2O3 复合镀层的成分、形貌及性能。结果表明:脉冲电流及Al2O3 固体颗粒能明显提高RE Ni W B PTFE Al2O3 复合镀层中W和B的含量;与直流电沉积相比,脉冲电沉积RE Ni W B复合镀层的表面裂纹已明显减小,但裂纹仍存在,当Al2O3 耐磨颗粒及PTFE减摩微粒嵌入RE Ni W B复合镀层中以后,在SEM 400倍下观察,RE Ni W B PTFE Al2O3镀层已不存在裂纹, 而且镀液中Al2O3 颗粒含量越多,晶粒就越细;此外,研究表明,镀液中Al2O3 颗粒含量增加, RE Ni W B PTFE Al2O3 复合镀层镀态硬度增加,磨损率降低。
