Gas Flow Distribution in Pelletizing Shaft Furnace

Through thermal test, cold state experiment, analysis and simulation of thermal process, the gas flow distribution in pelletizing shaft furnace （PSF） was discussed. The results show that there are five flowing trends among them, the downward roasting gas and the upward cooling gas are the most unsteady, which influence flow distribution greatly. Among the operating parameters, the ratio of inflow is a key factor affecting the flow distribution. The roasting and cooling gases will entirely flow into the roasting zone and internal vertical air channels （IVAC）, respectively, if the ratio of inflow is critical. From such a critical operating condition increasing roasting gas flow or decreasing cooling gas flow, the roasting gas starts flowing downwards so as to enter the inside of IVAC the greater the ratio of inflow, the larger the downward flowrate. Among constructional parameters, the width of roasting zone b1, width of IVAC b2 and width of cooling zone b3, and the height of roasting zone h1, height of soaking zone h2 and height of cooling zone hs are the main factors affecting flow distribution. In case the ratio of b2/b3, or h3/h2, or h1/h2 is increased, the upward cooling gas tends to decrease while the downward roasting gas tends to increase with a gradual decrease in the ratio of inflow.

O_(3)oxidation combined with semi-dry method for simultaneous desulfurization and denitrification of sintering/pelletizing flue gas

With the vigorous development of China's iron and steel industry and the introduction of ultra-low emission policies,the emission of pollutants such as SO_(2)and NO x has received unprecedented attention.Considering the increase of the proportion of semi-dry desulfurization technology in the desulfurization process,several semi-dry desulphurization technologies such as flue gas circulating fluidized bed(CFB),dense flow absorber(DFA)and spray drying absorption(SDA)are briefly summarized.Moreover,a method for simultaneous treatment of SO_(2)and NOx in sintering/pelletizing flue gas by O_(3)oxidation combined with semidry method is introduced.Meantime,the effects of key parameters such as O_(3)/NO molar ratio,Ca SO_(3),SO_(2),reaction temperature,Ca/(S+2 N)molar ratio,droplet size and approach to adiabatic saturation temperature(AAST)on denitrification and desulfurization are analyzed.Furthermore,the reaction mechanism of denitrification and desulfurization is further elucidated.Finally,the advantages and development prospects of the new technology are proposed.

Simulation of deuterium pellet ablation and deposition in the EAST tokamak with HPI2 code

Pellet injection is a primary method for fueling the plasma in magnetic confinement devices.For that goal the knowledges of pellet ablation and deposition profiles are critical.In the present study,the pellet fueling code HPI2 was used to predict the ablation and deposition profiles of deuterium pellets injected into a typical H-mode discharge on the EAST tokamak.Pellet ablation and deposition profiles were evaluated for various pellet injection locations,with the aim at optimizing the pellet injection to obtain a deep fueling depth.In this study,we investigate the effect of the injection angle on the deposition depth of the pellet at different velocities and sizes.The ablation and deposition of the injected pellet are mainly studied at each injection position for three different injection angles:0°,45°,and 60°.The pellet injection on the high field side(HFS)can achieve a more ideal deposition depth than on the low field side(LFS).Among these angles,horizontal injection on the middle plane is relatively better on either the HFS or the LFS.When the injection location is 0.468 m below the middle plane on the HFS or 0.40 m above the middle plane of the LFS,it can achieve a similar deposition depth to the one of its corresponding side.When the pre-cooling effect is taken into account,the deposition depth is predicted to increase only slightly when the pellet is launched from the HFS.The findings of this study will serve as a reference for the update of pellet injection systems for the EAST tokamak.

High-chromium vanadium-titanium magnetite all-pellet integrated burden optimization and softening-melting behavior based on flux pellets

High-chromium vanadium-titanium magnetite(HVTM)is a crucial polymetallic-associated resource to be developed.The allpellet operation is a blast furnace trend that aims to reduce carbon dioxide emissions in the future.By referencing the production data of vanadium-titanium magnetite blast furnaces,this study explored the softening-melting behavior of high-chromium vanadium-titanium magnetite and obtained the optimal integrated burden based on flux pellets.The results show that the burden with a composition of 70wt%flux pellets and 30wt%acid pellets exhibits the best softening-melting properties.In comparison to that of the single burden,the softening-melting characteristic temperature of this burden composition was higher.The melting interval first increased from 307 to 362℃and then decreased to 282℃.The maximum pressure drop(ΔPmax)decreased from 26.76 to 19.01 kPa.The permeability index(S)dropped from 4643.5 to 2446.8 kPa·℃.The softening-melting properties of the integrated burden were apparently improved.The acid pellets played a role in withstanding load during the softening process.The flux pellets in the integrated burden exhibited a higher slag melting point,which increased the melting temperature during the melting process.The slag homogeneity and the TiC produced by over-reduction led to the gas permeability deterioration of the single burden.The segregation of the flux and acid pellets in the HVTM proportion and basicity mainly led to the better softening-melting properties of the integrated burden.

Effect of titanium on the sticking of pellets based on hydrogen metallurgy shaft furnace:Behavior analysis and mechanism evolution

Direct reduction based on hydrogen metallurgical gas-based shaft furnace is a promising technology for the efficient and low-carbon smelting of vanadium-titanium magnetite.However,in this process,the sticking of pellets occurs due to the aggregation of metal-lic iron between the contact surfaces of adjacent pellets and has a serious negative effect on the continuous operation.This paper presents a detailed experimental study of the effect of TiO2 on the sticking behavior of pellets during direct reduction under different conditions.Results showed that the sticking index(SI)decreased linearly with the increasing TiO2 addition.This phenomenon can be attributed to the increase in unreduced FeTiO3 during reduction,leading to a decrease in the number and strength of metallic iron interconnections at the sticking interface.When the TiO2 addition amount was raised from 0 to 15wt%at 1100°C,the SI also increased from 0.71%to 59.91%.The connection of the slag phase could be attributed to the sticking at a low reduction temperature,corresponding to the low sticking strength.Moreover,the interconnection of metallic iron became the dominant factor,and the SI increased sharply with the increase in re-duction temperature.TiO2 had a greater effect on SI at a high reduction temperature than at a low reduction temperature.

Diffusion and reaction mechanism of limestone and quartz in fluxed iron ore pellet roasting process

The increase to the proportion of fluxed pellets in the blast furnace burden is a useful way to reduce the carbon emissions in the ironmaking process.In this study,the interaction between calcium carbonate and iron ore powder and the mineralization mechanism of fluxed iron ore pellet in the roasting process were investigated through diffusion couple experiments.Scanning electron microscopy with energy dispersive spectroscopy was used to study the elements’diffusion and phase transformation during the roasting process.The results indicated that limestone decomposed into calcium oxide,and magnetite was oxidized to hematite at the early stage of preheating.With the increase in roasting temperature,the diffusion rate of Fe and Ca was obviously accelerated,while the diffusion rate of Si was relatively slow.The order of magnitude of interdiffusion coefficient of Fe_(2)O_(3)-CaO diffusion couple was 10^(−10) m^(2)·s^(−1) at a roasting temperature of 1200℃for 9 h.Ca_(2)Fe_(2)O_(5) was the initial product in the Fe_(2)O_(3)-CaO-SiO_(2) diffusion interface,and then Ca_(2)Fe_(2)O_(5) continued to react with Fe_(2)O_(3) to form CaFe_(2)O_(4).With the expansion of the diffusion region,the sillico-ferrite of calcium liquid phase was produced due to the melting of SiO_(2) into CaFe_(2)O_(4),which can strengthen the consolidation of fluxed pellets.Furthermore,andradite would be formed around a small part of quartz particles,which is also conducive to the consolidation of fluxed pellets.In addition,the principle diagram of limestone and quartz diffusion reaction in the process of fluxed pellet roasting was discussed.

Development and mechanism analysis of a highly efficient binder in pelletizing of ilmenite used in electric furnace

The development and mechanism of a highly efficient binder in pelletizing of ilmenite from Panzhihua,China,were investigated.It shows that both the drop strength of green pellets and compressive strength of dried pellets were improved when using the mixtures of starch,NaOH and sodium silicate as the adhesive.Adhesive film was formed on the surface of particles as the function of sodium silicate,promoting the filling of gelatinized starch between the adhesive films to bond the particle tightly.The drop strength of green pellet was 1.3 times/(pellet 700 mm),and the compressive strength of dried pellet of 250℃ was 1825 N/pellets when 0.5 wt%NaOH,1.0 wt% sodium silicate and 2.0 wt% starch were added as adhesive.

Modeling and analysis of pelletization process based on a multi-hole pelletizing device

A multi-hole pelletizing device(MPD)was proposed to simulate the granular extrusion process of animal feed due to its cheap,fast,and controllable features.The compression mechanism was analyzed and discussed according to the compression force-time curve.This study applied response surface methodology(RSM)with a central composite design(CCD)to develop predictive models for the compression force Fout and the pellet properties which includes pellet densityρp,pellet moisture content Mcp,and pellet tensile strength Dp based on the MPD.The effects of feedstock moisture content Mcf(10%-18%w.b.),feedstock particle size Sf(8 meshes-24 meshes),die temperature Td(70°C-110°C)and compression speed Vc(5 mm/min to 25 mm/min)were investigated.Response surface models developed for the compression force and pellet properties have adequately described the pelleting process(R^(2)>0.95).The results showed the significant effects of all factors and most of the squared and interaction terms on the compression force and pellet physical properties.It can be concluded from the present study that moisture content and die temperature,followed by compression speed and feedstock particle size are the interacting process factors influencing compression force and pellet properties.

Probing deactivation by coking in catalyst pellets for dry reforming of methane using a pore network model

Dry reforming of methane(DRM) is an attractive technology for utilizing the greenhouse gases(CO_(2) and CH_(4)) to produce syngas. However, the catalyst pellets for DRM are heavily plagued by deactivation by coking, which prevents this technology from commercialization. In this work, a pore network model is developed to probe the catalyst deactivation by coking in a Ni/Al_(2)O_(3) catalyst pellet for DRM. The reaction conditions can significantly change the coking rate and then affect the catalyst deactivation. The catalyst lifetime is higher under lower temperature, pressure, and CH_(4)/CO_(2) molar ratio, but the maximum coke content in a catalyst pellet is independent of these reaction conditions. The catalyst pellet with larger pore diameter, narrower pore size distribution and higher pore connectivity is more robust against catalyst deactivation by coking, as the pores in this pellet are more difficult to be plugged or inaccessible.The maximum coke content is also higher for narrower pore size distribution and higher pore connectivity, as the number of inaccessible pores is lower. Besides, the catalyst pellet radius only slightly affects the coke content, although the diffusion limitation increases with the pellet radius. These results should serve to guide the rational design of robust DRM catalyst pellets against deactivation by coking.

Effect mechanism of aluminum occurrence and content on the induration characteristics of iron ore pellets

With the intensified depletion of high-grade iron ores,the increased aluminum content in iron ore concentrates has become unavoidable,which is detrimental to the pelletization process.Therefore,the effect mechanism of aluminum on pellet quality must be identified.In this study,the influence of aluminum occurrence and content on the induration of hematite(H)and magnetite(M)pellets was investigated through the addition of corresponding Al-containing additives,including alumina,alumogoethite,gibbsite,and kaolinite.Systematic mineralogical analysis,combined with the thermodynamic properties of different aluminum occurrences and the quantitative characterization of consolidation behaviors,were conducted to determine the related mechanism.The results showed that the alumina from various aluminum occurrences adversely affected the induration characteristics of pellets,especially at an aluminum content of more than 2.0wt%.The thermal decomposition of gibbsite and kaolinite tends to generate internal stress and fine cracks,which hinder the respective microcrystalline bonding and recrystallization between Fe2O3particles.The adverse effect on the induration characteristics of fired pellets with different aluminum occurrences can be relieved to varying degrees through the formation of liquid phase bonds between the hematite particles.Kaolinite is more beneficial to the induration process than the other three aluminum occurrences because of the formation of more liquid phase,which improves pellet consolidation.The research results can further provide insights into the effect of aluminum occurrence and content in iron ore concentrates on downstream processing and serve as a guide for the utilization of high-alumina iron ore concentrates in pelletization.

Elucidating the suppression of lithium dendrite growth with a void-reduced anti-perovskite solid-state electrolyte pellet for stable lithium metal anodes

Solid-state lithium-metal batteries,with their high theoretical energy density and safety,are highly promising as a next-generation battery contender.Among the alternatives proposed as solid-state electrolyte,lithium-rich anti-perovskite(Li RAP)materials have drawn the most interest because of high theoretical Li^(+)conductivity,low cost and easy processing.Although solid-state electrolytes are believed to have the potential to physically inhibit the lithium dendrite growth,lithium-metal batteries still suffer from the lithium dendrite growth and thereafter the short circuiting.The voids in practical Li RAP pellets are considered as the root cause.Herein,we show that reducing the voids can effectively suppress the lithium dendrite growth.The voids in the pellet resulted in an irregular Li^(+)flux distribution and a poor interfacial contact with lithium metal anode;and hence the ununiform lithium dendrites.Consequently,the lithium-metal symmetric cell with void-reduced Li_(2)OHCl-HT pellet was able to display excellent cycling performance(750 h at 0.4 m A cm^(-2))and stability at high current density(0.8 m A cm^(-2)for 120 h).This study provides not only experimental evidence for the impact of the voids in Li RAP pellets on the lithium dendrite growth,but also a rational pellet fabrication approach to suppress the lithium dendrite growth.

Hydrochar Pelletization towards Solid Biofuel from Biowaste Hydrothermal Carbonization

Hydrothermal carbonization is highly applicable to high moisture biomass upgrading due to the fact that moist-ure involved can be directly used as reaction media under the subcritical-water region.With this,value-added utilization of hydrochar as solid fuel with high carbon and energy density is one of the important pathways for biomass conversion.In this review,the dewatering properties of hydrochar after the hydrothermal carbonization of biowaste,coalification degree with elemental composition and evolution,pelletization of hydrochar to enhance the mechanical properties and density,coupled with the combustion properties of hydrochar biofuel were discussed with various biomass and carbonization parameters.Potential applications for the co-combustion with coal,cleaner properties and energy balance for biowaste hydrothermal carbonization were presented as well as the challenges.

The Logistics of Production and Supply of Ag Pellets for Industrial Applications in Canada

In this work we analyze the supply of biomass from field to an in-land or port destination. The biomass is pelletized to increase its bulk density to extend its storage period and for ease of its transport. The pellet may be used for conversion to chemicals and animal bedding or for straight combustion. We analyzed supply chain in Saskatchewan where there are plenty of crop residues but widely dispersed and harvest seasons are short. We envisioned that the farmer collects bales from field and transports the bales to farmstead during the harvest season. The bales are then processed into pellets using small scale pellet equipment. A custom operator with expertise in pelletization may engage in handling and densifying the biomass. The business case for the mobile mill will be similar to the well established custom grain and forage harvesting operations. The pellets are stored in hopper bottom grain bins at the farmstead. From this point, the handling of pellets would be similar to the handling and marketing of grain. The farmer trucks a specified volume of pellets from farmstead to the nearest elevator where the pellets are transferred to larger bins or silos. Pellets are extracted from silos and loaded onto the rail cars. The Canadian freight rail companies (mainly CN) currently transport over 3 million dry tonne (dt) of wood pellets in rail cars. The pellets are hauled to marine ports on the West Coast or East Coast for export. The cost of delivering ag pellets to biorefinery or to the shipping port is $86.09/dt. This cost does not include the equivalent value of removing biomass from the farm (e.g. fertilizer replacement) and return on investment. The GHG emissions to produce and transport ag pellets add up to 185.9 kg of CO2 per dt of biomass. The cost of producing pellets without drying feedstock is $35.05/dt and the corresponding GHG for palletization amounts $146.30/dt.

Advanced Strategies to Mobilize Crop Residue to Replace Coal in India

Various published data show the amount of crop residue available annually in India may range from a low of 90 to a high of 180 million tonnes. Different types of crop residue are collected from farmers depending on the geography and crop pattern for instance, in north India rice straw and cotton stalks are collected while in central India soya husk and sugarcane tops are collected. Baling and transporting straw from the field, though appear to be an option for safe disposal, will be feasible only when alternate, effective and economically viable usage methods are identified and facilities and infrastructure for ex-situ management methods are created. One immediate short term use of the residue is to replace 5% - 7% of the 670 million tonnes of coal India currently consumes to generate power. The farmers will benefit from the sale of their excess crop residue. The scheme will reduce pollution due to residue burning practices. Replacing coal will cut the GHG emissions. The challenge is to mobilize the crop residue collection and timely delivery to power plants. The data and calculations in this monogram show that it is economical for the farmer to remove the crop residue from the field quickly by using modern balers, to pelletize the biomass in small-scale distributed pellet plants, to store pellets in the modern steel bins and finally to deliver the pellets to coal plants by using rail transport. The delivered cost is estimated at around Rp 6.78/kg. The Government of India encourages the power plants to pay at least Rp 10/kg for the delivered biomass in the form of pellets. The current monogram analyzes the organization of an efficient supply chain in the State of Haryana India to ensure a sustainable modern enterprise.

The Application of Electron-Beam Welding in Pellet Mold Preparation

This paper provides insight into the application of electron-beam welding in pellet mold preparation,highlighting the importance of the combination of electron-beam welding and pellet mold preparation in the fields of microstructure joining and micro-and nanostructure preparation.Precise material joining and microstructure fabrication can be achieved by the precise control of electron-beam welding and the shape adjustment of pellet molds.These applications hold significant potential in the modern industrial field,providing robust support for the development of new materials and the growth of the petrochemical industry.This paper asserts that in the future,the ongoing development of electron-beam welding and pelletizing template technology will unlock new possibilities in the field of petrochemicals,fostering progress in science and technology.

Magnetic and flotation studies of banded hematite quartzite (BHQ) ore for the production of pellet grade concentrate

To identify and establish beneficiation techniques for banded hematite quartzite （BHQ） iron ore, a comprehensive research on BHQ ore treatment was carried out. The BHQ ore was assayed as 38.9wt% Fe, 42.5wt% SiO2, and 1.0wt% Al2O3. In this ore, hematite and quartz are present as the major mineral phases where goethite, martite, and magnetite are present in small amounts. The liberation of hematite particles can be enhanced to about 82% by reducing the particle size to below 63 μm. The rejection of silica particles can be obtained by magnetic and flotation separation techniques. Overall, the BHQ ore can be enriched to 65.3wt% Fe at 61.9% iron recovery. A flowsheet has been suggested for the commercial exploitation of the BHQ ore.

本体的推理研究

针对OWL所描述的本体,介绍了本体推理机的构成,重点阐述了Jena语义Web编程框架中内置的几种推理模式,并通过叠加外部推理机Pellet来弥补单一推理机在推理能力方面的不足.以一个小型本体为例,通过运用Jena内置的推理模式和叠加外部推理机的方式对本体的推理进行了探索和验证.

激活的富血小板血浆促进Pellet培养的脂肪间充质干细胞成软骨样分化

目的探讨激活的富血小板血浆(PRP)对Pellet培养的人脂肪来源间充质干细胞向软骨样细胞分化及相关信号通路的影响。方法添加不同比例(5%、10%和15%)的激活PRP,检测不同培养时间(1、3、5、7、9、11 d)脂肪干细胞的增殖能力。将采用Pellet培养的P3代的h ADSCs分为3组,对照组、激活PRP组和含TGF-β3的软骨诱导组,持续培养21 d后,阿利新蓝和苏木精-伊红染色进行软骨分化鉴定,real-time PCR测定Sox-9、Aggrecan和II型胶原的基因表达,DMMB法测定胞外基质中GAG含量,Western blot进一步检测对照组和激活PRP组中Sox-9、Gli-1和BMP-2蛋白的表达。结果 MTT实验结果显示,在10%激活PRP培养条件下,11 d的生长时间内hADSCs的增殖率最适宜。阿利新蓝和苏木精-伊红染色显示,激活PRP组和软骨诱导组中软骨表达呈阳性。Real-time PCR结果表明软骨诱导组其Sox-9、Aggrecan和II型胶原mRNA表达的能力高于激活PRP组(P<0.05)。GAG实验结果显示,软骨诱导组促GAG分泌的能力优于激活PRP组(P<0.05)。Western blot结果显示,相比对照组,激活PRP组中伴随Gli-1和BMP-2的蛋白表达升高,而Sox-9蛋白表达随之升高。结论激活PRP刺激hADSCs的最适增殖能力的浓度比例为10%。激活PRP和软骨诱导剂对脂肪干细胞成软骨分化中的诱导表达具有相似的能力,激活PRP对h ADSCs诱导成软骨作用与Hedgehog和BMP信号通路有关。

基于描述逻辑的领域本体知识逻辑检测

对本体库进行逻辑检测是本体构建的一个重要环节。基于描述逻辑的领域本体知识逻辑检测主要归结为判断概念关于TBox的可满足性以及判断ABox关于TBox的一致性。本文采用基于Tableaux算法的Pellet推理机对茶虫害本体库进行逻辑检测,验证了本体逻辑定义的有效性、完备性,为茶虫害本体的评价和二次开发以及后期应用奠定基础。