Heat transfer enhanced inorganic phase change material compositing carbon nanotubes for battery thermal management and thermal runaway propagation mitigation

Developing technologies that can be applied simultaneously in battery thermal management(BTM)and thermal runaway(TR)mitigation is significant to improving the safety of lithium-ion battery systems.Inorganic phase change material(PCM)with nonflammability has the potential to achieve this dual function.This study proposed an encapsulated inorganic phase change material(EPCM)with a heat transfer enhancement for battery systems,where Na_(2)HPO_(4)·12H_(2)O was used as the core PCM encapsulated by silica and the additive of carbon nanotube(CNT)was applied to enhance the thermal conductivity.The microstructure and thermal properties of the EPCM/CNT were analyzed by a series of characterization tests.Two different incorporating methods of CNT were compared and the proper CNT adding amount was also studied.After preparation,the battery thermal management performance and TR propagation mitigation effects of EPCM/CNT were further investigated on the battery modules.The experimental results of thermal management tests showed that EPCM/CNT not only slowed down the temperature rising of the module but also improved the temperature uniformity during normal operation.The peak battery temperature decreased from 76℃to 61.2℃at 2 C discharge rate and the temperature difference was controlled below 3℃.Moreover,the results of TR propagation tests demonstrated that nonflammable EPCM/CNT with good heat absorption could work as a TR barrier,which exhibited effective mitigation on TR and TR propagation.The trigger time of three cells was successfully delayed by 129,474 and 551 s,respectively and the propagation intervals were greatly extended as well.

Actively tuning anisotropic light-matter interaction in biaxial hyperbolic materialα-MoO_(3) using phase change material VO_(2) and graphene

Anisotropic hyperbolic phonon polaritons(PhPs)in natural biaxial hyperbolic materialα-MoO_(3) has opened up new avenues for mid-infrared nanophotonics,while active tunability ofα-MoO_(3) PhPs is still an urgent problem necessarily to be solved.In this study,we present a theoretical demonstration of actively tuningα-MoO_(3) PhPs using phase change material VO_(2) and graphene.It is observed thatα-MoO_(3) PhPs are greatly dependent on the propagation plane angle of PhPs.The insulator-to-metal phase transition of VO_(2) has a significant effect on the hybridization PhPs of theα-MoO_(3)/VO_(2) structure and allows to obtain actively tunableα-MoO_(3) PhPs,which is especially obvious when the propagation plane angle of PhPs is 900.Moreover,when graphene surface plasmon sources are placed at the top or bottom ofα-MoO_(3) inα-MoO_(3)/VO_(2)structure,tunable coupled hyperbolic plasmon-phonon polaritons inside its Reststrahlen bands(RB s)and surface plasmonphonon polaritons outside its RBs can be achieved.In addition,the above-mentionedα-MoO_(3)-based structures also lead to actively tunable anisotropic spontaneous emission(SE)enhancement.This study may be beneficial for realization of active tunability of both PhPs and SE ofα-MoO_(3),and facilitate a deeper understanding of the mechanisms of anisotropic light-matter interaction inα-MoO_(3) using functional materials.

Reconfigurable and polarization-dependent optical filtering for transflective full-color generation utilizing low-loss phase-change materials

All-dielectric metasurface, which features low optical absorptance and high resolution, is becoming a promising candidate for full-color generation. However, the optical response of current metamaterials is fixed and lacks active tuning. In this work, we demonstrate a reconfigurable and polarization-dependent active color generation technique by incorporating low-loss phase change materials(PCMs) and CaF_2 all-dielectric substrate. Based on the strong Mie resonance effect and low optical absorption structure, a transflective, full-color with high color purity and gamut value is achieved. The spectrum can be dynamically manipulated by changing either the polarization of incident light or the PCM state. High transmittance and reflectance can be simultaneously achieved by using low-loss PCMs and substrate. The novel active metasurfaces can bring new inspiration in the areas of optical encryption, anti-counterfeiting, and display technologies.

Enhanced properties of stone coal-based composite phase change materials for thermal energy storage

Phase change materials (PCMs) can be incorporated with low-cost minerals to synthesize composites for thermal energy storage in building applications.Stone coal (SC) after vanadium extraction treatment shows potential for secondary utilization in composite preparation.We prepared SC-based composite PCMs with SC as a matrix,stearic acid (SA) as a PCM,and expanded graphite (EG) as an additive.The combined roasting and acid leaching treatment of raw SC was conducted to understand the effect of vanadium extraction on promoting loading capacity.Results showed that the combined treatment of roasting at 900℃ and leaching increased the SC loading of the composite by 6.2%by improving the specific surface area.The loading capacity and thermal conductivity of the composite obviously increased by 127%and 48.19%,respectively,due to the contribution of 3wt% EG.These data were supported by the high load of 66.69%and thermal conductivity of 0.59 W·m^(-1)·K-1of the designed composite.The obtained composite exhibited a phase change temperature of 52.17℃,melting latent heat of 121.5 J·g^(-1),and good chemical compatibility.The SC-based composite has prospects in building applications exploiting the secondary utilization of minerals.

Scattered Co-anchored MoS_(2)synergistically boosting photothermal capture and storage of phase change materials

Pristine phase change materials(PCMs)suffer from inherent deficiencies of poor solar absorption and photothermal conversion.Herein,we proposed a strategy of co-incorporation of zero-dimensional(OD)metal nanoparticles and two-dimensional(2D)photothermal materials in PCMs for efficient capture and conversion of solar energy into thermal energy.Highly scattered Co-anchored MoS_(2)nanoflower cluster serving as photon and phonon triggers was prepared by in-situ hydrothermal growth of ZIF67 polyhedron on 2D MoS_(2)and subsequent high-temperature carbonization.After encapsulating thermal storage unit(paraffin wax),the obtained composite PCMs integrated high-performance photothermal conversion and thermal energy storage capability.Benefiting from the synergistic enhancement of OD Co nanoparticles with localized surface plasmon resonance effect,carbon layer with the conjugation effect and 2D MoS_(2)with strong solar absorption,composite PCMs exhibited a high photothermal conversion efficiency of 95.19%,Additionally,the resulting composite PCMs also demonstrated long-term thermal sto rage stability and durable structu ral stability after 300 thermal cycles.The proposed collabo rative co-incorporation strategy provides some innovative references for developing next-generation photothermal PCMs in solar energy utilization.

Comparative Analysis of Reaction to Fire and Flammability of Hemp Shives Insulation Boards with Incorporated Microencapsulated Phase Change Materials

Nowadays buildings contain innovative materials,materials from local resources,production surpluses and rapidly renewable natural resources.Phase Change Materials(PCM)are one such group of novel materials which reduce building energy consumption.With the wider availability of microencapsulated PCM,there is an opportunity to develop a new type of insulating materials,combinate PCM with traditional insulation materials for latent heat energy storage.These materials are typically flammable and are located on the interior wall finishing yet there has been no detailed assessment of their fire performance.In this research work prototypes of low-density insulating boards for indoor spaces from hemp shives using carbamide resin binder and cold pressing were studied.Bench-scale cone calorimeter tests were conducted to evaluate fire risk,with a focus on assessing material flammability properties and the influence of PCM on the results.In this research,the amount of smoke,heat release rate,effective heat of combustion,specific extinction coefficient,mass loss,carbon dioxide yield,specific loss factor,ignition time of hemp straws samples and samples of hemp straws with 10%and without PCM admixture were compared.There is a risk of flammability for PCM and their fire reaction has not been evaluated when incorporating PCM into interior wall finishing boards.The obtained results can be used by designers to balance the potential energy savings of using PCM with a more complete understanding and predictability of the associated fire risk when using the proposed boards.It also allows for appropriate risk mitigation strategies.

Enhanced entropy generation and heat transfer characteristics of magnetic nano-encapsulated phase change materials in latent heat thermal energy storage systems

The objective of the current study is to investigate the importance of entropy generation and thermal radiation on the patterns of velocity,isentropic lines,and temperature contours within a thermal energy storage device filled with magnetic nanoencapsulated phase change materials(NEPCMs).The versatile finite element method(FEM)is implemented to numerically solve the governing equations.The effects of various parameters,including the viscosity parameter,ranging from 1 to 3,the thermal conductivity parameter,ranging from 1 to 3,the Rayleigh parameter,ranging from 102 to 3×10^(2),the radiation number,ranging from 0.1 to 0.5,the fusion temperature,ranging from 1.0 to 1.2,the volume fraction of NEPCMs,ranging from 2%to 6%,the Stefan number,ranging from 1 to 5,the magnetic number,ranging from 0.1 to 0.5,and the irreversibility parameter,ranging from 0.1 to 0.5,are examined in detail on the temperature contours,isentropic lines,heat capacity ratio,and velocity fields.Furthermore,the heat transfer rates at both the cold and hot walls are analyzed,and the findings are presented graphically.The results indicate that the time taken by the NEPCMs to transition from solid to liquid is prolonged inside the chamber region as the fusion temperatureθf increases.Additionally,the contours of the heat capacity ratio Cr decrease with the increase in the Stefan number Ste.

Effects of phase change material(PCM)-based nanocomposite additives on thermal decomposition and burning characteristic of high energy propellants containing RDX

A kind of phase change material(PCM)-based nanocomposite was prepared and added into high energy propellants containing RDX as additives to investigate its effect on thermal decomposition and burning characteristic of high energy propellants.The effect of PCM-based nanocomposites on thermal decomposition of high energy propellants is investigated by TG/DSC-FTIR-MS technology.Due to the delayed protection effect(PCM-based nanocomposites can absorb lots of heat at the range of certain temperature when it undergoes structure change or phase transitions)of PCM-based nanocomposites under the thermal decomposition condition,the thermal stability of high energy propellants modified with PCMbased nanocomposites is improved.At the same time,the concentration of N2,NO2,H2O and CO_(2)is increased during thermal decomposition of high energy propellants whereas NO and CO is decreased.The burning gaseous products and burning characteristic of high energy propellants are studied by the combination of closed bomb test and Fourier transform infrared spectrum.The main burning gaseous products are N2,CO_(2),CO,H2O,CH4,etc.After the high energy propellant modified with PCM-based nanocomposites,the concentration of CH4is increased while CO,CO_(2) and H2O is decreased under the high-pressure burning condition.The progressivity factor of high energy propellants is increased by22.2%compared with the control sample while the maximum pressure is merely decreased 1.25%after the addition of the PCM-based nanocomposite,thus PCM-based nanocomposites can be used to adjust the burning process and improve the burning progressivity of high energy propellants.This study is expected to boost the practical application of PCM-based nanocomposite to the propellant formulation and effectively control the burning characteristic of high energy propellants.

Effect of carbon fiber on thermal properties of n-Docosane phase change materials

The improvement of the heat transfer rate of phase change material（PCM）is studied by mixing with carbon fiber（CF）which is a good heat conductor.The composite PCM is prepared by blending CF and n-Docosane and its thermal performance is tested using the method of differential scanning calorimetry（DSC）analysis and thermogravimetric/differential thermal analysis（TG/DTA）.In addition,the influence of the mixing amount and the length of CF on the thermal conductivity of n-Docosane are investigated.The results show that CF can significantly improve the heat transfer rate of n-Docosane,and the mixing amount and the length of CF are two influence factors.The heat storage and release rates increase with the increase in the mixing amount of CF.Moreover,the melting point of n-Docosane is increased from 40.2 to 50.8 ℃ after being mixed with CF.The heating time is decreased from 720 to 660 s by mixing with 6% of CF,and is decreased to 600 s by mixing with 10% of CF.

Green's function solution for transient heat conduction in annular fin during solidification of phase change material

The Green＇s function method is applied for the transient temperature of an annular fin when a phase change material （PCM） solidifies on it. The solidification of the PCMs takes place in a cylindrical shell storage. The thickness of the solid PCM on the fin varies with time and is obtained by the Megerlin method. The models are found with the Bessel equation to form an analytical solution. Three different kinds of boundary conditions are investigated. The comparison between analytical and numerical solutions is given. The results demonstrate that the significant accuracy is obtained for the temperature distribution for the fin in all cases.

A New Kind of Shape-stabilized Phase Change Materials

Based on the lowest melting point and Schroeder’s theoretical calculation formula,nano- modified organic composite phase change materials（PCMs）were prepared.The phase transition temperature and the latent heat of the materials were 24℃and 172 J/g,respectively.A new shape-stabilized phase change materials were prepared,using high density polyethylene as supporting material.The PCM kept the shape when temperature was higher than melting point.Thus,it can directly contact with heat transfer media.The structure,morphology and thermal behavior of PCM were analyzed by FTIR,SEM and DSC.

Designing an Automatic Control System for the Improved Functioning of a Solar Wall with Phase Change Material (PCM)

Solar walls constitute an important green architectural feature that positively contributes to energy saving in buildings. Different configurations may be proposed, such as, solar wall with Phase Change Material (PCM), composite solar wall, photovoltaic solar wall, zigzag solar wall, and solar hybrid wall. Being environmentally friendly, these passive solar components can provide thermal comfort and help save energy. Their disadvantages include principally unpredictable heat transfer, heat losses by night for some systems or inverse thermo-siphon phenomenon. Appropriate energy management techniques can be used to control and optimize the performances of solar walls. An experimental study for energy management of a PCM based solar wall is described in this paper. The experimental results show the effectiveness of the proposed automatic control system in regulating the capture of solar energy.

Research on microcapsules of phase change materials

Microcapsule technology is a kind of technology wrapping the solid or liquid into minute-sized particles within the field of micrometer or millimeter with film forming materials. This thesis introduces microcapsule technology of phase change materials and its main functions and the structural composition, preparation methods and characterization technology of microcapsule of phase change materials. The microcapsule of phase change materials is small in size and its temperature remains unchanged during the process of heat absorption and heat release. It is of great value in research and application prospect due to these characteristics.

Heat transfer and parametric studies of an encapsulated phase change material based cool thermal energy storage system

This work investigates the transient behaviour of a phase change material based cool thermal energy storage (CTES) system comprised of a cylindrical storage tank filled with encapsulated phase change materials (PCMs) in spherical container integrated with an ethylene glycol chiller plant. A simulation program was developed to evaluate the temperature histories of the heat transfer fluid (HTF) and the phase change material at any axial location during the charging period. The results of the model were validated by comparison with experimental results of temperature profiles of HTF and PCM. The model was also used to investigate the effect of porosity, Stanton number, Stefan number and Peclet number on CTES system performance. The results showed that increase in porosity contributes to a higher rate of energy storage. However, for a given geometry and heat transfer coefficient, the mass of PCM charged in the unit decreases as the increase in porosity. The St number as well as the Ste number is also influential in the performance of the unit. The model is a convenient and more suitable method to determine the heat transfer characteristics of CTES system. The results reported are much useful for designing CTES system.

Preparation and Properties of Paraffin/PMMA Shape-stabilized Phase Change Material for Building Thermal Energy Storage

The composite phase change material(PCM) consisting of phase change paraffin(PCP) and polymethyl methacrylate(PMMA) was prepared as a novel type of shape-stabilized PCM for building energy conservation through the method of bulk polymerization. The chemical structure, morphology, phase change temperature and enthalpy, and mechanical properties of the composite PCM were studied to evaluate the encapsulation effect of PMMA on PCP and determine the optimal composition proportion. FTIR and SEM results revealed that PCP was physically immobilized in the PMMA so that its leakage from the composite was prevented. Based on the thermo-physical and mechanical properties investigations, the optimal mass fraction of PCP in the composite was determined as 70%. The phase change temperature of the composite was close to that of PCP, and its latent heat was equivalent to the calculated value according to the mass fraction of PCP in the composite. For estimating the usability in practical engineering, thermal stability, reliability and temperature regulation performance of the composite were also researched by TG analysis, thermal cycling treatments and heating-cooling test. The results indicated that PCP/PMMA composite PCM behaved good thermal stability depending on the PMMA protection and its latent heat degraded little after 500 thermal cycling. Temperature regulation performance of the composite before and after thermal cycling was both noticeable due to its latent heat absorption and release in the temperature variation processes. The PCP/PMMA phase change plate was fabricated and applied as thermal insulator in miniature concrete box to estimate its temperature regulation effect under the simulated environmental condition. It can be concluded that this kind of PCP/PMMA shape-stabilized PCM with the advantages of no leakage, suitable phase change temperature and enthalpy, good thermal stability and reliability, and effective temperature regulation performance have much potential for thermal energy storage in building energy conservation.

Preparation and hygrothermal performance of composite phase change material wallboard with humidity control based on expanded perlite/diatomite/paraffin

Phase change material(PCM)can reduce the indoor temperature fluctuation and humidity control material can adjust relative humidity used in buildings.In this study,a kind of composite phase change material particles(CPCMPs)were prepared by vacuum impregnation method with expanded perlite(EP)as supporting material and paraffin as phase change material.Thus,a PCM plate was fabricated by mould pressing method with CPCMPs and then composite phase change humidity control wallboard(CPCHCW)was prepared by spraying the diatom mud on the surface of PCM plate.The composition,thermophysical properties and microstructure were characterized using X-ray diffraction instrument(XRD),differential scanning calorimeter(DSC)and scanning electron microscope(SEM).Additionally,the hygrothermal performance of CPCHCW was characterized by temperature and humidity collaborative test.The results can be summarized as follows:(1)CPCMPs have suitable phase change parameters with melting/freezing point of 18.23°C/29.42°C and higher latent heat of 54.66 J/g/55.63 J/g;(2)the diatom mud can control the humidity of confined space with a certain volume;(3)the combination of diatom mud and PCM plate in CPCHCW can effectively adjust the indoor temperature and humidity.The above conclusions indicate the potential of CPCHCW in the application of building energy efficiency.

Feasibility Research of Using Phase Change Materials to Reduce the Inner Temperature Rise of Mass Concrete

In order to evaluate the feasibility of using phase change materials to reduce the inner temperature rise of mass concrete, the interior temperature of normal concrete specimen under semi-adiabatic curing condition was measured. The effect of embedding phase change material(PCM) and replacing water with suspension of phase change material(SPCM) as cooling fluid were compared in the experiment. The cooling effect and the affecting factors were analyzed and calculated. The research results showed that the peak of inner temperature could be decreased obviously by the method of pre-embeding PCM in concrete, however, this method is only effective in the initial stage of cement hydration process. Besides, the volume of PCM is rather big and the PCM can not be used circularly, which means that this method can only be used under special condition and the feasibility is low. When SPCM was used as cooling fluid, the interior temperature rise of mass concrete was reduced more effectively, and the temperature grads peak around the cooling pipe was also reduced. Besides, both the SPCM consumption amount and the circulation time were decreased, and most important is that the SPCM is recyclable. The technical and economical feasibility of using SPCM to reduce the inner temperature rise of mass concrete is high.

Preparation and Characterization of Sodium Sulfate/Silica Composite as a Shape-stabilized Phase Change Material by Sol-gel Method

A sodium sulfate （NaeSO4）/silica （SiO2） composite was prepared as a shape-stabilized solid-liquid phase change material by a sol-gel procedure using Na2SiO3 as the silica source. Na2SO4 in the composite acts as a latent heat storage substance for solid-liquid phase change, while SiO2 acts as a support material to provide structural strength and prevent leakage of melted NazSO4. The microstructure and composition of the prepared composite were characterized by the N2 adsorption, transmission electron microscope （TEM）, scanning electron microscope （SEM）, Fourier transform infrared spectroscopy （FTIR） and X-ray diffraction. The results show that the prepared Na2SOJSiO2 composite is a nanostructured hybrid of NazSO4 and SiO2 without new substances produced during the phase change. The macroscopic shape of the NazSO4/SiO2 composite after the melting and freezing cycles does not change and there is no leakage of Na2SO4. Determined by differential scanning calorimeter （DSC） analysis, the values of phase change latent heat of melting and freezing of the prepared NazSO4/SiO2 （50%, by mass） composite are 82.3 kJ.kg i and 83.7 kJ.kg-1, and temperatures of melting and freezing are 886.0 ℃ and 880.6 ℃, respectively. Furthermore, the Na2SOJSiO2 composite maintains good thermal energy storage and release ability even after 100 cycles of melting and freezing. The satisfactory thermal storage performance renders this composite a versatile tool for high-temperature thermal energy storage.

Energy Storage Properties of Phase Change Materials Prepared from PEG/CPP

New kinds of solid-solid phase change materials have been prepared in our laboratory. In these materials, the rigid polymer chlorinated polypropylene is taken as skeletons and the flexible polymer polyethylene glycol 6000 and polyethylene glycol 10000 are taken as functional chains. Results show that chlorinated polypropylene grafted by polyethylene glycol 10000 has greater enthalpy than chlorinated polypropylene grafted by polyethylene glycol 6000.

Mica-stabilized polyethylene glycol composite phase change materials for thermal energy storage

Mica was used as a supporting matrix for composite phase change materials(PCMs)in this work because of its distinctive morphology and structure.Composite PCMs were prepared using the vacuum impregnation method,in which mica served as the supporting material and polyethylene glycol(PEG)served as the PCM.Fourier transform infrared and X-ray diffraction analysis confirmed that the addition of PEG had no effect on the crystal structure of mica.Moreover,no chemical reaction occurred between PEG and mica during the vacuum impregnation process,and no new substance was formed.The maximum load of mica-stabilized PEG was 46.24%,the phase change temperature of M_(400)/PEG was 46.03℃,and the latent heat values of melting and cooling were 77.75 and 77.73 J·g^(−1),respectively.The thermal conductivity of M_(400)/PEG was 2.4 times that of pure PEG.The thermal infrared images indicated that the thermal response of M_(400)/PEG improved relative to that of pure PEG.The leakage test confirmed that mica could stabilize PEG and that M_(400)/PEG had great form-stabilized property.These results demonstrate that M_(400)/PEG has potential in the field of building energy conservation.