Research on Performance Optimization of Phase Change Thermal Storage Electric Heating Device

At present, the main heating method for reducing crude oil viscosity is electric heating, and the all-day electric heating method has the problems of high energy consumption and high cost. In order to meet the needs of environmental protection and industrial production, a new type of phase change thermal storage electric heating device was designed by combining the crude oil viscosity reduction heating method with valley price and phase change materials. The results indicate that as the inlet flow rate of the working fluid increases, the outlet temperature continuously decreases. And when the outlet temperature rises to 10?C, the inlet flow rate of the device can meet the flow range of 1.413 - 2.120 m3/h. At the same time, the addition of foam nickel makes the internal temperature of PCM more uniform, and the internal temperature of PCM decreases with the decrease of porosity of foam metal. By increasing the number of electric heating rods and reducing the power of individual electric heating rods, the structure of the device was optimized to significantly improve local high-temperature phenomena. The use of this device can maintain high heat exchange efficiency and reduce production costs.

Research on the Phase Change Solar Energy Fresh Air Thermal Storage System

In this article, a new kind of solar fresh air system is designed in order to realize the improvement of thermal efficiency by the integrated application of the PCMs and heat pipe technology. Under the adequate sunshine condition, the fresh air is directly delivered into the indoor environment after being heated by the solar collector. When the sun radiation is reduced, the heated air temperature can not satisfy the need of supply of air temperature.The main heat source is changed to phase change heat storage equipment instead of solar energy. The system adopt heat pipe for a high-efficiency and isothermal heat transfer which recover the shortcomings of PCMs such as： low coefficient of thermal conductivity and poor thermal efficiency. This article establishes the physical model of phase change solar energy fresh air thermal storage system and creates the mathematical model of its unsteady heat transfer to simulate and analyse the operation process by using Fluent software. The results of the study show that, compared to normal fresh air system, the phase change solar energy fresh air thermal storage system has a significant improvement in energy saving and indoor comfort level and will play an important role in the energy sustainable development.

Microencapsulation of stearic acid with polymethylmethacrylate using iron(Ⅲ) chloride as photo-initiator for thermal energy storage

Aiming to identify the validity of fabricating microencapsulated phase change material(PCM) with polymethylmethacrylate(PMMA) by ultraviolet curing emulsion polymerization method using iron(III) chloride as photoinitiator,SA/PMMA microcapsules were prepared and various techniques were employed to determine the ignition mechanism,structural characteristics and thermal properties of the composite.The results shown that the microcapsules containing SA with maximum percentage of 52.20 wt% formed by radical mechanism and only physical interactions existed in the components both in the prepared process and subsequent use.The phase change temperatures and latent heats of the microencapsulated SA were measured as 55.3 °C and 102.1 J·g^(-1) for melting,and 48.8 °C and 102.8 J·g^(-1) for freezing,respectively.Thermal gravimetric analysis revealed that SA/PMMA has good thermal durability in working temperature range.The results of accelerated thermal cycling test are all shown that the SA/PMMA have excellent thermal reliability and chemical stability although they were subjected 1000 melting/freezing cycles.In summary,the comparable thermal storage ability and good thermal reliability facilitated SA/PMMA to be considered as a viable candidate for thermal energy storage.The successful fabrication of SA/PMMA capsules indicates that ferric chloride is a prominent candidate for synthesizing PMMA containing PCM composite.

Novel and durable composite phase change thermal energy storage materials with controllable melting temperature

The development of high temperature phase change materials(PCMs)with great comprehensive performance is significant in the future thermal energy storage system.In this study,novel and durable Al-Si/Al_(2)O_(3)-Al N composite PCMs with controllable melting temperature were successfully synthesized by using pristine Al powder as raw material and tetraethyl orthosilicate as SiO_(2)source.The Al_(2)O_(3)shell and Al-Si alloy were in-situ produced via the substitution reaction between molten Al and SiO_(2).Importantly,the crack caused by the incomplete encapsulation of the Al_(2)O_(3)shell could repair itself by the nitridation reaction of internal molten Al and thereby forming a highly dense Al_(2)O_(3)-Al N composite shell.The produced dense Al_(2)O_(3)-Al N composite shell could significantly improve the thermal cycling stability of composite PCMs,and thus,the thermal storage density decrease of the Al-Si/Al_(2)O_(3)-Al N(59.8 J/g to77.7 J/g)was far less than that of the Al-Si/Al_(2)O_(3)(118.5 J/g)after 3000 thermal cycles.Moreover,the synthesized Al-Si/Al_(2)O_(3)-Al N still exhibited a controllable melting temperature(571.5-637.9℃),relatively high thermal storage density(105.6-150.7 J/g),great dimensional stability and structural stability after3000 thermal cycles.Hence,the synthesized Al-Si/Al_(2)O_(3)-Al N composite PCMs,as promising preferential thermal energy storage materials,can be stably used in the energy utilization efficiency improvement of various systems for more than 6 years.

Thermal Cycling Stability of Mg-25Al-15Zn-14Cu PCM

Thermal cycling tests of repeated melting/freezing processes were performed to check the thermal stability of Mg-25Al-15Zn-14 Cu alloy as phase change thermal storage material（PCM）. Latent heat storage capacity and phase transition temperature of the PCMs were determined by differential scanning calorimetry（DSC） technique as a function of repeated thermal cycles such as 0, 100, 200, and 1000. The present work also comprised the investigation of the density and microstructure of Mg-25Al-15Zn-14 Cu alloy before and after thermal cycles by using the hydrostatic method and optical microscopy（OM）, X-ray diffraction（XRD）, and electron probe microanalysis（EPMA）, respectively. The results show that the melting temperature of alloy after 1000 thermal cycles is 415.1 ℃ and the latent heat value is 190.4 J/g. Compared with the original alloy, the phase transition temperature will increase by 1.87% and the value of phase change latent heat will decrease by 7.35%, which are in a suitable range. Therefore, Mg-25Al-15Zn-14 Cu alloy has a good thermal reliability in terms of the change in its thermal properties with respect to thermal cycling for 1000, and can be used for a middle-temperature thermal storage utility.

Carbonate-salt-based composite materials for medium- and high-temperature thermal energy storage

This paper discusses composite materials based on inorganic salts for medium- and high-temperature thermal energy storage application. The composites consist of a phase change material （PCM）, a ceramic material, and a high thermal conductivity material. The ceramic material forms a microstructural skeleton for encapsulation of the PCM and structural stability of the composites; the high thermal conductivity material enhances the overall thermal conductivity of the composites. Using a eutectic salt of lithium and sodium carbonates as the PCM, magnesium oxide as the ceramic skeleton, and either graphite flakes or carbon nanotubes as the thermal conductivity enhancer, we produced composites with good physical and chemical stability and high thermal conductivity. We found that the wettability of the molten salt on the ceramic and carbon materials significantly affects the microstructure of the composites.

A one-step method for producing microencapsulated phase change materials

This short communication reports our recent work on the synthesis and characterisation ofmicrocapsules of phase change materials using silica as the shell material through a one-step method. The method uses no surfactants or dispersants for stabilising the capsules. The results show that the one-step method allows the tuning of the size and polydispersity of the capsules, and the use of different core materials. Analyses of the capsules show that they contain about 65% phase change materials. The results also suggest no need for a stabilising agent due to self-stabilisation by the amine groups. Further work is underway to investigate the mechanical and thermal properties of the microcapsules and the scale-up of the method.