Effects of C,N-Codoped on the Corrosion Resistance of TiO_2 Films Prepared by Plasma Surface Alloying and Thermal Oxidation Duplex Process

C,N-codoped TiO 2 films have been deposited onto stainless steel substrates using plasma surface alloying and thermal oxidation duplex process.Composition analysis shows that the films shield the substrates entirely.The TiO 2 films are anatase in structure as characterized by X-ray diffraction.The electrochemical measurements show that the equilibrium corrosion potential positively shifts from-0.275 eV for bare stainless steel to-0.267 eV for C,N-codoped TiO 2 coated stainless steel,and the corrosion current density decreases from 1.3×10-5 A/cm2 to 4.1×10-6 A/cm2.The corrosion resistance obtained by electrochemistry noise also reveals that the C,N-codoped TiO 2 films provide good protection for stainless steel against corrosion in stimulated body fluid.The above results indicate that C,N-codoped TiO 2 films deposited by plasma surface alloying and thermal oxidation duplex process are effective in protecting stainless steel from corrosion.

Microstructure and Wear Resistance of N-Doped TiO_2 Coatings Grown on Stainless Steel by Plasma Surface Alloying Technology

N doped TiO2 （N-TiO2） coatings were obtained by oxidation of titanium nitride coatings, which were pre pared by the plasma surface alloying technique on stainless steel （SS）. The microstructure of N-TiO2 coatings was characterized by X-ray diffraction （XRD）, glow discharge optical emission spectrometry （GDOES）, X-ray photoelectron spectroscopy （XPS） and scanning electron microscopy （SEM）, respectively. Ball-on-disc sliding wear was applied to test and compare the tribological behaviors of the coatings and substrate. XRD patterns showed that anatase type TiO2 existed in the coatings after oxidation. GDOES showed that the resultant coatings had a layered structure, comprising of N-TiO2 layer at the top and a diffusion-type interface. Such a hybrid coatings system showed good adhesion with the substrate. According to XPS, residual N atoms partially occupied O atom sites in the TiO2 lattice. Uniform, continuous and compact coatings were observed by SEM images of coatings after oxidation. Under a load of 7.6 N, the coefficient of friction was in the range of 0.27--0.38 for the N-TiO2/Al2O3 systems and the wear rate of the coatings was only one-fourteenth of that for untreated 316L SS. N-TiO2 coatings displayed much better wear resistance and antifrietion performance than SS substrate.

Plasma Niobium Surface Alloying of Pure Titanium and its Oxidation at 900 ℃

A niobium-modified layer on pure titanium surface was obtained by means of double glow plasma surface alloying technique. The modified layer was uniform, continuous, compact and well adhered to the substrate. The niobium composition in the modified layer decreased gradually from the surface to the substrate. The oxidation behavior of the niobium-modified layer was investigated and com- pared with the untreated surface at 900 ~C for 100 h. Characterization of the layers was performed using X-ray diffraction and scanning electron microscope, respectively. The test results show that the oxidation behavior of pure titanium was improved by niobium alloying process. Niobium has a positive influence on the oxidation resistance.

Corrosion property of copperized layer on Zr formed by double glow plasma surface alloying technique

Zr and its alloys have excellent mechanical properties as new structural material,but in specific application environment,its corrosion resistance still needs to be further explored.In this work,double glow plasma surface alloying technique was used for copperizing on pure Zr surface.Besides,X-ray diffraction（XRD）,scanning electron microscope（SEM） and energy dispersion spectrum（EDS） were employed to characterize the samples.Furthermore,research was also conducted on the polarization curve of the samples in different solutions.Copperizing on surface can improve corrosion resistance of pure Zr in 3.5 % Na Cl and 0.5 moláL-1Na OH solutions.Especially in 0.5 moláL-1Na OH solution,the corrosion resistance can achieve significant improvement.However,copperizing has no influence on the improvement of corrosion resistance of pure Zr in 0.5 moláL-1H2SO4 solution.The results may provide new insight into way for improving the corrosion property of zirconium alloys.

Cooperative effect of surface alloying and laser texturing on tribological performance of lubricated surfaces

The cooperative effect of laser surface texturing(LST) and double glow plasma surface alloying on tribological performance of lubricated sliding contacts was investigated.A Nd:YAG laser was used to generate microdimples on steel surfaces. Dimples with the diameter of 150μm and the depth of 30-35μm distributed circumferentially on the disc surface.The alloying element Cr was sputtered to the laser texturing steel surface by double glow plasma technique.A deep diffusion layer with a thickness of 30μm and a high hardness of HV900 was formed in this alloy.Tribological experiments of three types of samples(smooth,texturing and texturing+alloying) were conducted with a ring-on-disc tribometer to simulate the face seal.It is found that,in comparison with smooth steel surfaces,the laser texturing samples significantly reduce the friction coefficient.Moreover,the lower wear rate of the sample treated with the two surface techniques is observed.

Tribological Properties of Dimpled Surface Alloying Layer on Carbon Steel

The effect of surface structure and coating on tribological properties of 45^# carbon steel disc was analyzed. A Nd：YAG laser was used to generate rnicrodirnples on steel surfaces. Dimples with diameter of 150 rn and depth of 50 rn were distributed in an orbicular array on disc surface. Then the alloying element Mo was sputtered to 45# carbon steel disc surface by means of double glow plasma technology. Diffusion Mo alloying layer with 30min thickness and high hardness up to 0.025 was formed on the disc surface. Tribological experiments of three types samples （smooth, texturing and texturing＋alloying） were conducted with a pin-on-disc tribometer. It is found that the dimpled-samples are most effective for reducing friction in comparison with smooth steel surthces, improving the lubricating state from boundary to hydrodynamic region.

Anti-oxidation characteristics of Cr-coating on surface of Ti-45Al-8.5Nb alloy by plasma surface metallurgy technique

TiAl-based alloys have received extensive attention recently due to their excellent properties. However, the weak oxidation resistance at temperatures higher than 800℃ can limit their further high-temperature structural applications.To improve the oxidation resistance of a high-Nb-content γ-TiAl alloy(Ti-45 Al-8.5 Nb, in units of at.%), a chromium(Cr)coating is prepared by using the plasma surface alloying technique, separately, at 800℃ and 1000℃. The x-ray diffraction(XRD) patterns reveal that an oxide surface layer consisting of Cr2O3, Al2O3, and TiO2 is produced on the Cr-coated Nb containing γ-TiAl substrates during the initial oxidation. However, the Cr2O3 is dominated in the oxide surface layer after being isothermally oxidized for 300 h. The oxidation kinetic curves are composed of a parabolic law stage(≤ 90 h) and a biquadratic law stage(≥ 90 h), fit by weight–gain curves. Due to diffusion in the fabrication process and oxidation process,the Cr-coated specimens have an adhesion force after being isothermally oxidized, specifically 69 N for a specimen after oxidation for 300 h. These results demonstrate that the Cr coating enhances the oxidation resistance and adhesion of a Ti-45 Al-8.5 Nb alloy, which may provide a new feasible scheme for designing oxidation protection layers.

Surface Metallurgy of Nickle Base Superalloy

The Double Glow Plasma Surface Alloying Technique, the Xu-Tee Process, is a new method to produce high quality alloying layer on the surface of less expensive materials. By using thes technique, the surface alloying layer similar to superalloy Inconel 625 has been obtained on the surface of three kinds of melallic materials (low carbon steel, industrial pure iron, stainless steel Cr18Ni9). The results of the composition and microstructure analyzed by Scanning Electron Microscopy (SEM) and X-Ray Uffrachon (XRD) show that the alloying layer consistS of y matrix and several precipitates (Laves intermetallic phase and carbide etc.). The electrochemical corrosion results show that the surface alloying layer formed on the surface of stainless steel and industrial pure iron have better corrosion resistance than that of nickel base alloy inconel 625 and stainless steel Cr18Ni9 in 3.5%NaCl solution. The exper iments indicate that it is an effective way to obtain the gradient surface alloying layer on the surfaces of steels by using Double Glow Plasma Surface Alloying Technique.

Structure and Corrosion Behaviours of Mo Modified Titanium in Saliva

The Mo surface modified layer on titanium was obtained by the plasma surface alloying technique. The structure and composition of the Mo modified titanium were investigated by X-ray diffraction （XRD） and glow discharge optical emission spectroscopy （GDOES）. The Mo modified layer contains Mo coating on subsurface and diffusion layers between the subsurface and substrate. The Xray diffraction analysis of the Mo modified titanium reveals that the outmost surface of the Mo modified titanium is composed of pure Mo. The electrochemical corrosion performance of the Mo modified titanium in saliva was investigated and compared with that of titanium. The chemical corrosion performance of the Mo modified titanium in 37 ℃ saliva was investigated and compared with that of titanium. The experimental results indicated that self-corroding electric potentials and corrosion-rate of the Mo modified titanium were higher than that of titanium in saliva. Corrosion-rate of the Mo modified titanium was lower than that of titanium in 37 ℃ saliva.

Study on preparation,microstructure and luminescent properties of Er-ZrO_2 layer

To further explore the material early-warning application of the luminescent coating, we demonstrated a new method by preparing a mixture layer of metallic erbium and oxidized zirconium （Er-ZrO2 layer） using the double glow plasma surface alloying technology with Zr and Er co-sputtering under oxygen plasma exposure. The microstructure, composition and luminescence proper-ties of the layers were characterized by scanning electron microscopy, X-ray diffraction, Raman and photoluminescence spectra. The dependence of the luminescence on the gradual concentration was studied. Results indicated that the contents of Zr, Er and O in the layer decreased gradually along the depth direction. The luminescence properties were concentration-dependent. X-ray dif-fraction analysis showed that the crystalline structure of ZrO2 layer transferred from a mixture phase of tetragonal and monoclinic to pure monoclinic phase with the Zr-Er co-sputtering. The Raman bands of the layers depended on its local ZrO2crystal struc-tures. Photoluminescence characteristics of Er-ZrO2layer revealed that the main emission bands were assigned to2H11/2→4I15/2and 4S3/2→4I15/2transition under the excitation at 325 nm. The fact suggested that the plasma surface alloying is an effective method to obtain luminescent layer.