In this work,a Cu-10Ta alloy with a copper to tantalum mass ratio of 9:1 is prepared using powder metallurgy technology.Physical properties of the alloy,including density,microstructure,melting point,and constant-volu...In this work,a Cu-10Ta alloy with a copper to tantalum mass ratio of 9:1 is prepared using powder metallurgy technology.Physical properties of the alloy,including density,microstructure,melting point,and constant-volume specific heat,are tested.Via the split Hopkinson pressure bar(SHPB)and flyerplate impact experiments,the relationship between equivalent stress and equivalent plastic strain of the material is studied at temperatures of 298-823 K and under strain rates of 1×10^(-3)-5.2×10^(3)s^(-1),and the Hugoniot relationship at impact pressures of 1.46-17.25 GPa and impact velocities of 108-942 m/s is obtained.Evolution of the Cu-10Ta microstructure that occurs during high-strain-rate impact is analyzed.Results indicate that the Cu-10Ta alloy possesses good thermal stability,and at ambient temperatures of up to 50%its melting point,stress softening of less than 15%of the initial strength is observed.A modified J-C constitutive model is employed to accurately predict the variation of yield strength with strain rate.Under strong impact,the copper phase is identified as the primary source of plastic deformation in the Cu-10Ta alloy,while significant deformation of the high-strength tantalum particles is less pronounced.Furthermore,the longitudinal wave speed D is found to correlate linearly with the particle velocity u upon strong impact.Analysis reveals that the sound speed and spallation strength of the alloy increase with increasing impact pressure.展开更多
A simple gravity drop experiment was run to investigate plastic deformation of powder aggregrate sprayed on a hard ball under impact of another free falling hard ball and measure coefficient of restitution and plastic...A simple gravity drop experiment was run to investigate plastic deformation of powder aggregrate sprayed on a hard ball under impact of another free falling hard ball and measure coefficient of restitution and plastic strain of powder aggregate. Experimental results show that coefficient of restitution and plastic strain of powder aggregate increase as the velocity of ball increases and initial height (h 0) of powder aggregate has great effects on plastic deformation of powder aggregate. At a higher initial height (h 0), much of kinetic energy is dissipated is interparticle frictional work and coefficient of restitution is very small. Plastic strain of powder aggregate first increases as h 0 increases until a maximum value and then decreases as h 0 increases.展开更多
The powders of the AA 7075-ZRO2 were mixed by mechanical milling, but it was found that the system presents a few disadvantages when processed by conventional sintering and hot extrusion, since intermetallic phases be...The powders of the AA 7075-ZRO2 were mixed by mechanical milling, but it was found that the system presents a few disadvantages when processed by conventional sintering and hot extrusion, since intermetallic phases between ZrO2 particles and alloying elements were formed. Equal channel angular pressing (ECAP) processing was proposed as an alternative method to consolidate the composite where there is no intermetallic formation. The analysis of the ECAP process showed that the intermediate temperature (220℃) produced a higher consolidation level than conventional sintering and hot extrusion (400 and 500℃, respectively). This fact was supported by relative density analysis. In the case of the sintered and hot-extruded sample, the relative density exhibited a value of 0.95, while ECAP sample showed a value of 0.98. Hardness values show that microstructural refinement obtained during mechanical milling was preserved during ECAP processing even when it was carded out at 220℃.展开更多
Compaction processes are one the most important par ts of powder forming technology. The main applications are focused on pieces for a utomotive, aeronautic, electric and electronic industries. The main goals of the c...Compaction processes are one the most important par ts of powder forming technology. The main applications are focused on pieces for a utomotive, aeronautic, electric and electronic industries. The main goals of the compaction processes are to obtain a compact with the geometrical requirements, without cracks, and with a uniform distribution of density. Design of such proc esses consist, essentially, in determine the sequence and relative displacements of die and punches in order to achieve such goals. A.B. Khoei presented a gener al framework for the finite element simulation of powder forming processes based on the following aspects; a large displacement formulation, centred on a total and updated Lagrangian formulation; an adaptive finite element strategy based on error estimates and automatic remeshing techniques; a cap model based on a hard ening rule in modelling of the highly non-linear behaviour of material; and the use of an efficient contact algorithm in the context of an interface element fo rmulation. In these references, the non-linear behaviour of powder was adequately desc ribed by the cap plasticity model. However, it suffers from a serious deficiency when the stress-point reaches a yield surface. In the flow theory of plasticit y, the transition from an elastic state to an elasto-plastic state appears more or less abruptly. For powder material it is very difficult to define the locati on of yield surface, because there is no distinct transition from elastic to ela stic-plastic behaviour. Results of experimental test on some hard met al powder show that the plastic effects were begun immediately upon loading. In such mater ials the domain of the yield surface would collapse to a point, so making the di rection of plastic increment indeterminate, because all directions are normal to a point. Thus, the classical plasticity theory cannot deal with such materials and an advanced constitutive theory is necessary. In the present paper, the constitutive equations of powder materials will be discussed via an endochronic theory of plasticity. This theory provides a unifi ed point of view to describe the elastic-plastic behaviour of material since it places no requirement for a yield surface and a ’loading function’ to disting uish between loading an unloading. Endochronic theory of plasticity has been app lied to a number of metallic materials, concrete and sand, but to the knowledge of authors, no numerical scheme of the model has been applied to powder material . In the present paper, a new approach is developed based on an endochronic rate independent, density-dependent plasticity model for describing the isothermal deformation behavior of metal powder at low homologous temperature. Although the concept of yield surface has not been explicitly assumed in endochronic theory, it is shown that the cone-cap plasticity yield surface (Fig.1), which is the m ost commonly used plasticity models for describing the behavior of powder materi al can be easily derived as a special case of the proposed endochronic theory. Fig.1 Trace of cone-cap yield function on the meridian pl ane for different relative density As large deformation is observed in powder compaction process, a hypoelastic-pl astic formulation is developed in the context of finite deformation plasticity. Constitutive equations are stated in unrotated frame of reference that greatly s implifies endochronic constitutive relation in finite plasticity. Constitutive e quations of the endochronic theory and their numerical integration are establish ed and procedures for determining material parameters of the model are demonstra ted. Finally, the numerical schemes are examined for efficiency in the model ling of a tip shaped component, as shown in Fig.2. Fig.2 A shaped tip component. a) Geometry, boundary conditio n and finite element mesh; b) density distribution at final stage of展开更多
The paper presents the theory of Hamilton variation principle which is the current method for impact problem, central difference method which is efficient solution of finite element (FE) method for impact problem and ...The paper presents the theory of Hamilton variation principle which is the current method for impact problem, central difference method which is efficient solution of finite element (FE) method for impact problem and adapts to solve non-linear dynamic problem. And it introduces the ANSYS/LS-DYNA which is the popular FE software for impact problem both at home and abroad. Then it gives solutions for one simple model by analytical method and ANSYS/LS-DYNA respec-tively to validate function of software, and they are consistent. Afterward, it gives model of single-layer Kiewitt reticulated dome with a span of 60 m, and the cylinder impactor, and introduces the contact interface arithmetic, especially the material model of steel (piecewise linear plasticity model) which takes stain rate into account and makes steel failure stress higher under impact loads. The vertical displacement, stress in main members, and the plastic deformation for dome under impact loads were obtained. Then four failure modes (no failure, moderate failure, global failure and slight failure) were summarized according to the rules of dynamic response. And the characteristics of dynamic response for each failure mode were shown.展开更多
In order to study mechanical behaviors of corn stalk powder during the compaction, the yield criterion for corn stalk powder is proposed with a plasticity theory. From the stress-strain curves of uni-axial compaction ...In order to study mechanical behaviors of corn stalk powder during the compaction, the yield criterion for corn stalk powder is proposed with a plasticity theory. From the stress-strain curves of uni-axial compaction test for corn stalk powder, the constitutive model, in which the equations are modified by experiments on corn stalk powder, is adopted to describe plastic behaviors of powder, and is discussed based on the incremental theory and deformation theory. The numerical results agree well with the experimental ones.展开更多
文摘In this work,a Cu-10Ta alloy with a copper to tantalum mass ratio of 9:1 is prepared using powder metallurgy technology.Physical properties of the alloy,including density,microstructure,melting point,and constant-volume specific heat,are tested.Via the split Hopkinson pressure bar(SHPB)and flyerplate impact experiments,the relationship between equivalent stress and equivalent plastic strain of the material is studied at temperatures of 298-823 K and under strain rates of 1×10^(-3)-5.2×10^(3)s^(-1),and the Hugoniot relationship at impact pressures of 1.46-17.25 GPa and impact velocities of 108-942 m/s is obtained.Evolution of the Cu-10Ta microstructure that occurs during high-strain-rate impact is analyzed.Results indicate that the Cu-10Ta alloy possesses good thermal stability,and at ambient temperatures of up to 50%its melting point,stress softening of less than 15%of the initial strength is observed.A modified J-C constitutive model is employed to accurately predict the variation of yield strength with strain rate.Under strong impact,the copper phase is identified as the primary source of plastic deformation in the Cu-10Ta alloy,while significant deformation of the high-strength tantalum particles is less pronounced.Furthermore,the longitudinal wave speed D is found to correlate linearly with the particle velocity u upon strong impact.Analysis reveals that the sound speed and spallation strength of the alloy increase with increasing impact pressure.
文摘A simple gravity drop experiment was run to investigate plastic deformation of powder aggregrate sprayed on a hard ball under impact of another free falling hard ball and measure coefficient of restitution and plastic strain of powder aggregate. Experimental results show that coefficient of restitution and plastic strain of powder aggregate increase as the velocity of ball increases and initial height (h 0) of powder aggregate has great effects on plastic deformation of powder aggregate. At a higher initial height (h 0), much of kinetic energy is dissipated is interparticle frictional work and coefficient of restitution is very small. Plastic strain of powder aggregate first increases as h 0 increases until a maximum value and then decreases as h 0 increases.
基金supported by Universidad Autónoma de San Luis Potosi, Centro de Investigación en Materiales Avanzados Unidad Chihuahua and Universitat Politècnica de CatalunyaFinancial support by CONACYT is appreciatedfinancial support from FAI-UASLP under the project CI5-FAI-04-45.45
文摘The powders of the AA 7075-ZRO2 were mixed by mechanical milling, but it was found that the system presents a few disadvantages when processed by conventional sintering and hot extrusion, since intermetallic phases between ZrO2 particles and alloying elements were formed. Equal channel angular pressing (ECAP) processing was proposed as an alternative method to consolidate the composite where there is no intermetallic formation. The analysis of the ECAP process showed that the intermediate temperature (220℃) produced a higher consolidation level than conventional sintering and hot extrusion (400 and 500℃, respectively). This fact was supported by relative density analysis. In the case of the sintered and hot-extruded sample, the relative density exhibited a value of 0.95, while ECAP sample showed a value of 0.98. Hardness values show that microstructural refinement obtained during mechanical milling was preserved during ECAP processing even when it was carded out at 220℃.
文摘Compaction processes are one the most important par ts of powder forming technology. The main applications are focused on pieces for a utomotive, aeronautic, electric and electronic industries. The main goals of the compaction processes are to obtain a compact with the geometrical requirements, without cracks, and with a uniform distribution of density. Design of such proc esses consist, essentially, in determine the sequence and relative displacements of die and punches in order to achieve such goals. A.B. Khoei presented a gener al framework for the finite element simulation of powder forming processes based on the following aspects; a large displacement formulation, centred on a total and updated Lagrangian formulation; an adaptive finite element strategy based on error estimates and automatic remeshing techniques; a cap model based on a hard ening rule in modelling of the highly non-linear behaviour of material; and the use of an efficient contact algorithm in the context of an interface element fo rmulation. In these references, the non-linear behaviour of powder was adequately desc ribed by the cap plasticity model. However, it suffers from a serious deficiency when the stress-point reaches a yield surface. In the flow theory of plasticit y, the transition from an elastic state to an elasto-plastic state appears more or less abruptly. For powder material it is very difficult to define the locati on of yield surface, because there is no distinct transition from elastic to ela stic-plastic behaviour. Results of experimental test on some hard met al powder show that the plastic effects were begun immediately upon loading. In such mater ials the domain of the yield surface would collapse to a point, so making the di rection of plastic increment indeterminate, because all directions are normal to a point. Thus, the classical plasticity theory cannot deal with such materials and an advanced constitutive theory is necessary. In the present paper, the constitutive equations of powder materials will be discussed via an endochronic theory of plasticity. This theory provides a unifi ed point of view to describe the elastic-plastic behaviour of material since it places no requirement for a yield surface and a ’loading function’ to disting uish between loading an unloading. Endochronic theory of plasticity has been app lied to a number of metallic materials, concrete and sand, but to the knowledge of authors, no numerical scheme of the model has been applied to powder material . In the present paper, a new approach is developed based on an endochronic rate independent, density-dependent plasticity model for describing the isothermal deformation behavior of metal powder at low homologous temperature. Although the concept of yield surface has not been explicitly assumed in endochronic theory, it is shown that the cone-cap plasticity yield surface (Fig.1), which is the m ost commonly used plasticity models for describing the behavior of powder materi al can be easily derived as a special case of the proposed endochronic theory. Fig.1 Trace of cone-cap yield function on the meridian pl ane for different relative density As large deformation is observed in powder compaction process, a hypoelastic-pl astic formulation is developed in the context of finite deformation plasticity. Constitutive equations are stated in unrotated frame of reference that greatly s implifies endochronic constitutive relation in finite plasticity. Constitutive e quations of the endochronic theory and their numerical integration are establish ed and procedures for determining material parameters of the model are demonstra ted. Finally, the numerical schemes are examined for efficiency in the model ling of a tip shaped component, as shown in Fig.2. Fig.2 A shaped tip component. a) Geometry, boundary conditio n and finite element mesh; b) density distribution at final stage of
基金Supported by National Natural Science Foundation of China(No.90715034)
文摘The paper presents the theory of Hamilton variation principle which is the current method for impact problem, central difference method which is efficient solution of finite element (FE) method for impact problem and adapts to solve non-linear dynamic problem. And it introduces the ANSYS/LS-DYNA which is the popular FE software for impact problem both at home and abroad. Then it gives solutions for one simple model by analytical method and ANSYS/LS-DYNA respec-tively to validate function of software, and they are consistent. Afterward, it gives model of single-layer Kiewitt reticulated dome with a span of 60 m, and the cylinder impactor, and introduces the contact interface arithmetic, especially the material model of steel (piecewise linear plasticity model) which takes stain rate into account and makes steel failure stress higher under impact loads. The vertical displacement, stress in main members, and the plastic deformation for dome under impact loads were obtained. Then four failure modes (no failure, moderate failure, global failure and slight failure) were summarized according to the rules of dynamic response. And the characteristics of dynamic response for each failure mode were shown.
基金financially supported by the National Natural Science Foundation of China(No.51365014)the Industrial Support Key Project of Jiangxi Province,China(No.20161BBE50072)
基金Supported by the Fork Ying Tong Education Foundation (Grant No. 81029)
文摘In order to study mechanical behaviors of corn stalk powder during the compaction, the yield criterion for corn stalk powder is proposed with a plasticity theory. From the stress-strain curves of uni-axial compaction test for corn stalk powder, the constitutive model, in which the equations are modified by experiments on corn stalk powder, is adopted to describe plastic behaviors of powder, and is discussed based on the incremental theory and deformation theory. The numerical results agree well with the experimental ones.