For large-sized AISI P20 steel block used as plastic die with a thickness of more than 200 mm, appropriate quenching processes are the key to obtain much thick hardened layer. In this paper, different quenching proces...For large-sized AISI P20 steel block used as plastic die with a thickness of more than 200 mm, appropriate quenching processes are the key to obtain much thick hardened layer. In this paper, different quenching processes of AISI P20 steel block such as oil quenching, direct water quenching, water quenching with precooling and water quenching with pre-cooling and self-tempering were numerically investigated by computer simulation based on the detailed discussion on the mathematical models of quenching processes including partial differential equations of heat transfer, thermal physical properties, latent heat, heat transfer coefficient and calculation of phase transformation, The results show that the water quenching with pre-cooling and self-tempering process can not only effectively avoid quenching cracks, but also obtain deeper harden depth than oil quenching.展开更多
The influence of prior austenite deformed at different temperature on the subsequent continuous cooling bainitic transformation has been investigated in an C-Ma-Cr-Ni-Mo plastic die steel. The results show that the pr...The influence of prior austenite deformed at different temperature on the subsequent continuous cooling bainitic transformation has been investigated in an C-Ma-Cr-Ni-Mo plastic die steel. The results show that the prior deformation in low temperature region of austenite retards significantly the bainitic transformation. For the same continuous cooling schedule, as austenite deformed at lower temperature, the quantity of the classical sheaf-like bainite becomes less. The present results show that severe deformation leads to mechanical stabilization of austenite and causes the difficulty of bainitic ferrite propagation into the austenite.展开更多
Thermo-Calc software package (TCP+DICTRA) was used to simulate the carbide transformation process in die steel for plastic. Combined with TEM analysis, the calculated result confirms that the carbide in equilibrium st...Thermo-Calc software package (TCP+DICTRA) was used to simulate the carbide transformation process in die steel for plastic. Combined with TEM analysis, the calculated result confirms that the carbide in equilibrium state is M_7C_3 carbide. The dissolution of M_7C_3 carbide in steel is predicted by DICTRA program. It was shown that the temperature remarkably affects the dissolution process of M_7C_3 carbide, but the influence of alloy elements such as manganese and molybdenum can be neglected in this steel.展开更多
The steel reinforced plastic pipe is a new kind of pressure pipe. It is made up with steelwires and plastic. Because reinforced skeleton of the steel wire increase the complexityof plastic flow during the extrusion ph...The steel reinforced plastic pipe is a new kind of pressure pipe. It is made up with steelwires and plastic. Because reinforced skeleton of the steel wire increase the complexityof plastic flow during the extrusion phase, the traditional design criteria of extrusiondie is not suitable. The study on extrusion die of the kind of pipe is very importantstep in produce development. Using finite element (FE) method in this paper, theflow rule of molten plastic inside the die has been predicted and a groap of optimalstructural parameters was obtained. These results are helpful for reducing the designcycle and improve the quality of the final product.展开更多
The plastic cement belongs to a sort of polymer material, the chemical composition is very complex, and the plastic cement work-piece is generally manufactured by die press forming. Aimed at being difficult to control...The plastic cement belongs to a sort of polymer material, the chemical composition is very complex, and the plastic cement work-piece is generally manufactured by die press forming. Aimed at being difficult to control in parameters of forming process, the paper explored the humanoid based intelligence control strategy. In the paper, it made the anatomy in control puzzle resulted in uncertainty such as chemical component of plastic cement etc., summarized up the characteristic of cybernetics in forming process, researched on the humanoid based intelligence control strategy, and constructed the control algorithm of forming process in plastic cement work-piece. Taking the process experiment of temperature and pressure control as an example, it validated the good dynamic and static control quality through simulation of control algorithm constructed in this paper. The experimental results show that the control algorithm explored in this paper is reasonably available.展开更多
At the China International Food Packing Machinery Exhibition, the new model die set for PET plastic jet-mouldingmachine developed by the Zhejiang Province Taizhou Municipality Huangyan Sanyou Plastics Factory attracte...At the China International Food Packing Machinery Exhibition, the new model die set for PET plastic jet-mouldingmachine developed by the Zhejiang Province Taizhou Municipality Huangyan Sanyou Plastics Factory attracted the attention of numerous domestic and foreign clients. They rushed to the stand in great numbers for consultation and talks on ordering. According to the evaluation of the experts concerned, the die set is the most advanced one nationwide for PET plastic jet-moulding machinery.展开更多
The thermal elastic plastic constitutive equations suitable for computation of thermal stress of die casting dies were established. On the base of simulation of temperature field, the thermal stress field of die casti...The thermal elastic plastic constitutive equations suitable for computation of thermal stress of die casting dies were established. On the base of simulation of temperature field, the thermal stress field of die casting dies was simulated by COSMOS, and the effects of initial die temperature and coating on the surface of die on thermal stress distribution were studied. The results show that the thermal stress mainly concentrates on the die surface and the lower initial die temperature and no thermal resistance cause a higher thermal stress. [展开更多
Heat shocks caused by alloy melt and coat spraying are the main reason of die plastic deformation and early fracture. Based on theoretical analysis of heat shock phenomenon, two characteristic parameters of die damage...Heat shocks caused by alloy melt and coat spraying are the main reason of die plastic deformation and early fracture. Based on theoretical analysis of heat shock phenomenon, two characteristic parameters of die damage caused by heat shock were proposed, which are heat shock plastic deformation index (HSPI) and heat shock crack index (HSCI). The effect of heat shock on die plastic deformation and fracture behaviors was described quantitatively by these two parameters. HSPI represents approaching of heat shock stress to die yield stress. Plastic deformation will happen on a die if this index reaches 1. HSCI represents approaching of heat shock stress to die tensile strength. Die fracture will happen if this index reaches 1. According to theoretical analysis of heat transfer, theoretical models of HSPI and HSCI were established. It is found that, the smaller the interfacial thermal resistance (ITR) is, the higher the pouring temperature and die temperature are before heat shock, and the greater the HSPI and HSCI are, which can be fitted as exponential curves, linear and cubic curves.展开更多
Taking double-die ironing for example, the plastic deformation behavior of theworkpiece in multidie ironing process is analysed by the rigid-plastic finite element method(RPFEM).Considering the strain hardening of the...Taking double-die ironing for example, the plastic deformation behavior of theworkpiece in multidie ironing process is analysed by the rigid-plastic finite element method(RPFEM).Considering the strain hardening of the material, the distrbutions of the effective strainrate and hydrostatic stress are obtained. Calculated results and the effect of die argles on thedeformation and ironing force are discussed. The companrson of calculated results with thcoe of ex-poriment shows a good agreement.展开更多
文摘For large-sized AISI P20 steel block used as plastic die with a thickness of more than 200 mm, appropriate quenching processes are the key to obtain much thick hardened layer. In this paper, different quenching processes of AISI P20 steel block such as oil quenching, direct water quenching, water quenching with precooling and water quenching with pre-cooling and self-tempering were numerically investigated by computer simulation based on the detailed discussion on the mathematical models of quenching processes including partial differential equations of heat transfer, thermal physical properties, latent heat, heat transfer coefficient and calculation of phase transformation, The results show that the water quenching with pre-cooling and self-tempering process can not only effectively avoid quenching cracks, but also obtain deeper harden depth than oil quenching.
文摘The influence of prior austenite deformed at different temperature on the subsequent continuous cooling bainitic transformation has been investigated in an C-Ma-Cr-Ni-Mo plastic die steel. The results show that the prior deformation in low temperature region of austenite retards significantly the bainitic transformation. For the same continuous cooling schedule, as austenite deformed at lower temperature, the quantity of the classical sheaf-like bainite becomes less. The present results show that severe deformation leads to mechanical stabilization of austenite and causes the difficulty of bainitic ferrite propagation into the austenite.
文摘Thermo-Calc software package (TCP+DICTRA) was used to simulate the carbide transformation process in die steel for plastic. Combined with TEM analysis, the calculated result confirms that the carbide in equilibrium state is M_7C_3 carbide. The dissolution of M_7C_3 carbide in steel is predicted by DICTRA program. It was shown that the temperature remarkably affects the dissolution process of M_7C_3 carbide, but the influence of alloy elements such as manganese and molybdenum can be neglected in this steel.
文摘The steel reinforced plastic pipe is a new kind of pressure pipe. It is made up with steelwires and plastic. Because reinforced skeleton of the steel wire increase the complexityof plastic flow during the extrusion phase, the traditional design criteria of extrusiondie is not suitable. The study on extrusion die of the kind of pipe is very importantstep in produce development. Using finite element (FE) method in this paper, theflow rule of molten plastic inside the die has been predicted and a groap of optimalstructural parameters was obtained. These results are helpful for reducing the designcycle and improve the quality of the final product.
文摘The plastic cement belongs to a sort of polymer material, the chemical composition is very complex, and the plastic cement work-piece is generally manufactured by die press forming. Aimed at being difficult to control in parameters of forming process, the paper explored the humanoid based intelligence control strategy. In the paper, it made the anatomy in control puzzle resulted in uncertainty such as chemical component of plastic cement etc., summarized up the characteristic of cybernetics in forming process, researched on the humanoid based intelligence control strategy, and constructed the control algorithm of forming process in plastic cement work-piece. Taking the process experiment of temperature and pressure control as an example, it validated the good dynamic and static control quality through simulation of control algorithm constructed in this paper. The experimental results show that the control algorithm explored in this paper is reasonably available.
文摘At the China International Food Packing Machinery Exhibition, the new model die set for PET plastic jet-mouldingmachine developed by the Zhejiang Province Taizhou Municipality Huangyan Sanyou Plastics Factory attracted the attention of numerous domestic and foreign clients. They rushed to the stand in great numbers for consultation and talks on ordering. According to the evaluation of the experts concerned, the die set is the most advanced one nationwide for PET plastic jet-moulding machinery.
文摘The thermal elastic plastic constitutive equations suitable for computation of thermal stress of die casting dies were established. On the base of simulation of temperature field, the thermal stress field of die casting dies was simulated by COSMOS, and the effects of initial die temperature and coating on the surface of die on thermal stress distribution were studied. The results show that the thermal stress mainly concentrates on the die surface and the lower initial die temperature and no thermal resistance cause a higher thermal stress. [
基金Project(2009ZX04014-072) supported by National S & T Major Project of ChinaProject(Z09000400950901) supported by Beijing Municipal Science and Technology Development Program
文摘Heat shocks caused by alloy melt and coat spraying are the main reason of die plastic deformation and early fracture. Based on theoretical analysis of heat shock phenomenon, two characteristic parameters of die damage caused by heat shock were proposed, which are heat shock plastic deformation index (HSPI) and heat shock crack index (HSCI). The effect of heat shock on die plastic deformation and fracture behaviors was described quantitatively by these two parameters. HSPI represents approaching of heat shock stress to die yield stress. Plastic deformation will happen on a die if this index reaches 1. HSCI represents approaching of heat shock stress to die tensile strength. Die fracture will happen if this index reaches 1. According to theoretical analysis of heat transfer, theoretical models of HSPI and HSCI were established. It is found that, the smaller the interfacial thermal resistance (ITR) is, the higher the pouring temperature and die temperature are before heat shock, and the greater the HSPI and HSCI are, which can be fitted as exponential curves, linear and cubic curves.
文摘Taking double-die ironing for example, the plastic deformation behavior of theworkpiece in multidie ironing process is analysed by the rigid-plastic finite element method(RPFEM).Considering the strain hardening of the material, the distrbutions of the effective strainrate and hydrostatic stress are obtained. Calculated results and the effect of die argles on thedeformation and ironing force are discussed. The companrson of calculated results with thcoe of ex-poriment shows a good agreement.
