Deformation mechanisms of Mg-3Al-1Zn alloy by polycrystal plasticity modeling

A polycrystal plasticity model was developed to analyze the room-temperature deformation behaviors of Mg-3A1-1Zn alloy（AZ31）.The uniaxial tension and compression tests at room temperature were conducted using cast and extruded AZ31 rods with different textures and combined with the proposed model to reveal the deformation mechanisms.It is shown that,different flow curves of two specimens under tension and compression tests can be simulated by this model.The flow curves of AZ31 extrusions exhibit different shapes for tension and compression due to different activities of tensile twinning and pyramidalc＋a slip.The metallographic and TEM observations showed the equal twinning activities at the initial stage in tension and compression tests and the occurrence of pyramidalc＋a slip in compression of as-cast Mg-3A1-1Zn alloy with increasing the strain,which is consistent with the simulated results by the proposed model.

Polycrystalline model for FE-simulation of micro forming processes

A new polycrystal model was presented from the viewpoint of polycrystal structure of the billets considering free surface effects.In the model,the billet was divided into three portions,such as free surface portion,transition portion and internal portion.The grains in free surface portion were considered the single grains,and the anisotropy of the grains was taken into account by introducing grain orientation to explain the inhomogeneous deformation.In the transition portion,the effects of the neighbouring grains were adopted in the model.The grains in the internal portion were considered the polycrystalline material.With the developed model,the upsetting deformation process was simulated by the MSC Superform software.The scatter of the flow stress and inhomogeneous deformation was observed by analysis of the model.The comparisons show that the computational results are good agreed with the experimental results.This means that the presented model is effective.

Experimental Study and Finite Element Polycrystal Model Simulation of the Cold Rolling Textures in a Powder Metallurgy Processed Pure Aluminum Plate

Ingot metallurgy (IM) aluminum has long been the subject and attracted the attention of many metallurgists and textural researchers of materials. Due to the introduction of large amounts of ex situ interfaces, however, the textures in powder metallurgy (PM) processed aluminum has been rarely reported. In this article, a pure aluminum plate was prepared via PM route. The starting billet was first produced with uni-axially cold compaction and flat hot-extrusion and then followed by cold rolling processes. The hot-extruded and cold rolling deformation textures of the pure PM aluminum at 50%, 80% and 90% cold rolling reductions were studied by orientation distribution functions (ODFs) analysis. The finite element polycrystal model (FEPM) was finally utilized to simulate the cold rolling textural evolution at various stages of cold rolling. In FEPM simulation, the initial hot-extruded textures were taken into account as inputs. The results showed that typical β-fiber texture formed in pure PM aluminum with the cold rolling reduction increased till 80%, and there was not much change after excessive cold rolling deformation. Homogeneous slip is not the only deformation mode in PM processed pure aluminum plate at over 80% cold rolling reduction. The experimental results were qualitatively in good agreement with the simulated ones.

3D Crystal Plasticity Finite Element Modeling of the Tensile Deformation of Polycrystalline Ferritic Stainless Steel

A mesoscale model of plastic deformation of ferritic stainless steels （FSSs） is formulated by combining a crystal plasticity finite element model with 3D cellular automaton algorithm. The actual grain orientations of FSS cold rolling and annealing sheet have been detected by electron backscatter diffraction and selected to be assigned to the polycrystal model. The simulation results have been validated by comparing the calculated true stress-strain response with the experimental one. For the lack of considering the interactions of dislocations with impurities, there are no upper and lower yield points in the simulation stress-strain curves. However, the calculated yield strength and the stress-strain response after yielding agree well with the real material. The local stress and strain fields show inhomogeneous at mesoscale. The plastic deformations of the grains with typical orientations have been characterized. The analysis reveals that the grains with fiber texture show higher thickness reduction ratio as compared to others. The deformation behaviors of the grains in polycrystal are not only related to the orientations but also to the interactions from adjacent grains.

Symmetric and Asymmetric Rolling Pure Copper Foil: Crystal Plasticity Finite Element Simulation and Experiments

A systematic study has been conducted aiming to attain an insight into the influence of coefficient of roll speed asymmetry, crystal orientation and structure on the deformation behavior, and crystallographic orientation development during foil rolling. Simulations were successfully carried out by using crystal plasticity finite element method（CPFEM）,and a novel computational framework is presented for the representation of virtual polycrystalline grain structures. It has been found that asymmetric rolling（ASR） is more efficient in producing plastic deformation since it develops additional shear strain and activity of slip system compared with symmetric rolling（SR）. For ASR, increase in the length of the shear zone, and decrease in the amount of the pressure and roll force would lead to further reduction. The shear strain path in SR and ASR is strictly influenced by the misorientation of neighbor grains, and corresponding {1 1 1} pole figures offer direct evidence of the spread of crystallographic orientation around the normal direction. The activity of slip systems was examined in detail and found that the predicted results are consistent with the surface layer model. The accuracy of the developed CPFEM model is verified by the fact that the simulated results of roll force coincide well with the experimental results.