Experimental Study of the Influence of Intrinsic Parameters on the Thermal Reactivity of Sawdust, Polyethylene Terephthalate and Composite

Several works have been based on the study of thermal variations in biomass to derive more valuable products such as fuels capable of replacing oil in the event of a crisis or activated carbon used as an adsorbent material, widely used in industry for the elimination of unwanted materials, both in liquid and gaseous environments. A study of thermal parameters such as: heating speed, retention time, drying temperature, carbonization temperature, particle size, was carried out with the aim of determining the characteristic factors of the carbonization of Polyethylene terephthalate (PET), sawdust (SC) and sawdust/polyethylene terephthalate (CPS) mixture. The results of the immediate analysis revealed a very low level of ash in PET (0.013%) compared to the level of ash in sawdust (2.9%), as well as a high level of fixed carbon (82.960%), which suggests the presence of mineral oxides and a significant carbon matrix unlike PET, which indicates a very significant organic matrix (essentially made up of organic matter) with the absence of mineral oxides. The study of thermal parameters showed the water loss from Sawdust (SC) and the Sawdust/Polyethylene terephthalate (CPS) mixture, an increase with temperature, unlike that of PET whose variation is essentially zero. Without heat treatment, sawdust alone contains approximately 7% water. The optimal drying temperature for this study is 110˚C for a stay of 24 hours. It appears that the largest mass losses for the PET samples are between 87.19% and 96.05%, followed by that of the mixture, between 47.33% and 64.37%. And the lowest are observed, those of sawdust (from 24.02% to 62.6%). However, here we can say that the influence of the mass is not great, given the slight difference between the losses by temperature. The results of the study of the influence of grain size showed that the differences are insignificant, even if we vary the diameter of the grains from simple to triple. To better minimize physical constraints such as the intragranular diffusibility of the volatile matter and the homogeneity of the temperature in the grains, 75 μm particles are found to be optimal for our study. It can be noted when studying the heating rate that the mass loss at the end of the reaction is approximately the same depending on each precursor material. However, it has been demonstrated that the heating rate strongly influences the nature of the reaction products both for volatile materials and for the solid residue as well as on the kinetic parameters of the chemical reaction. Furthermore, the variation in apparent density shows a decrease as a function of the increase in the residence time of the materials in the reactor. As the carbonization time increases, the apparent density decreases. We note, for the lignocellulosic material, that the apparent density stabilizes after 60 minutes.

The properties of flax fiber reinforced wood flour/high density polyethylene composites

Flax fiber(FF) was used to reinforce wood flour/high density polyethylene composites(WF/PE).WF/PE particles were uniformly mixed with FF via high-speed mixing and then extruded with a single screw extruder to prepare FF reinforced WF/PE composites(FF/WF/PE).Mechanical testing,dynamic mechanical analysis,scanning electron microscopy(SEM),creep measurement and Torque rheology were used to characterize the resulting composites.The results indicate that the mechanical performance of the composites could be remarkably improved by adding a limited amount of FF.The flexural strength and modulus increased by 14.6 and 51.4%,respectively(FF content of 9 wt%),while the unnotched impact strength could be increased by 26.5%(FF content of12 wt%).The creep resistance and toughness of thecomposite was markedly improved without changing the plastic content of the composite material.

Thermal Decomposition Behavior and Kinetics of Composites from Coal and Polyethylene

A thermogravimetric analysis (TG) was conducted to study the thermal decomposition behavior and kinetics of composites from coal and high density polyethylene (HDPE), linear low density polyethylene (LLDPE) or low density polyethylene (LDPE). The results show that coal facilitates melting of the polyethylene before temperatures reach 700 K in nitrogen due to the exothermic effect of coal. Above 700 K, adding coal into the polyethylene will result in smaller maximum rates of mass loss and higher initial mass loss temperatures of the composites. Hence, some chemical interactions, occurring between liquid compounds released in the pyrolysis of the coal and polymer, depend on several factors, such as coal rank and the molecular structure of polymers. Synergetic effects in coal and polymers were also found. Both chemical interactions and synergetic effects control the entire thermal decomposition behavior of compos- ites. The larger the amount of coal in the composites, the greater the decomposition temperature spans and the higher the maximum decomposition temperature, the smaller the devolatilization rates. The effect of coal on the thermal stability of composites lies in the hydrogen acceptor effect of the coals. Thermal decomposition of the coals, the polymers and related composites can be modelled via first order parallel reactions between 563 K and 763 K.

Preliminary study of the effects of EVA coupling agents on properties of wood-plastic composites

As a hot-melt adhesive, ethylene-vinyl-acetate （EVA） has been used in many industrial applications. But studies of the application of EVA in wood-plastic composites （WPC） are relatively few, so we have investigated the proposition of whether EVA is a suitable coupling agent for WPC or not. The results show that EVA with 8% VA is not a suitable coupling agent, because it reduces the mechanical properties of WPC without any significant effect on its physical properties. With an increase in the amount of wood powder, the mechanical properties of WPC decrease and the ability of water absorption of WPC increases.

Nanolignin,a Coupling Bio-Agent for Wood-Plastic Composites

The influence of nanolignin coupling bio-agent on some characteristics of polypropylene-wood flour composites was studied.Thus,nanolignin was prepared by the acidic method,and then different ratios of it(0,1,3 and 5 wt%)were added to a polypropylene-wood flour mixture.After mechanically mixing wood flour,nanolignin,and polypropylene,the mixture was injection molded.ASTM methods were used to measure the structural properties of nanolignin,and prepared composites’water absorption,thickness swelling,bending modulus,and bending,tensile and impact strengths.Transforming the original lignin to nanolignin did not change the chemical bonds of the material.The addition of nanolignin yielded improved mechanical and physical properties of the composites prepared.Higher strength and dimensional stability are presented by nanolignin-containing composites when comparing them with those prepared with normal lignin.Nanolignin was shown by SEM(Scanning Electron Microscope)observation to be uniformly dispersed within the polymer matrix.Wood polymer composites(WPCs)with nanolignin exhibited comparable properties with the control samples prepared using maleic anhydride polypropylene(MAPP).

Improvement of Mechanical,Dynamic-Mechanical and Thermal Properties for Noil Ramie Fiber Reinforced Polyethylene Composites

Noil discarded fibers from fiber production for textile industry have short length and are always considered less valuable.Here,noil ramie fibers/HDPE composite is prepared using twin-screw extruder and the dynamic mechanical and thermal properties are studied.The influence of ramie fiber and maleic anhydride-grafted polyolefin(MA-g-PO)on mechanical,dynamic mechanical and thermal properties is investigated.It is observed that the tensile,flexural and impact properties of the composites treated with MA-g-PO are all improved in comparison to the untreated composites.Dynamic mechanical properties of the composite with MA-g-PO show an increase in the storage modulus with a higherαrelaxation peak,together with the micromorphology analysis,indicating an improved interfacial bonding between fiber and matrix by the MA-g-PO addition.Furthermore,the change in TGA thermograms of composite caused by MA-g-PO exhibits that the addition of MA-g-PO is also helpful to increase the thermal stability of noil ramie fiber/HDPE composites.

Progressive Failure Analysis of Quasi-isotropic Self-reinforced Polyethylene Composites by Comparing Unsupervised and Supervised Classifications of Acoustic Emission Data

Unsupervised and supervised pattern recognition( PR)techniques are used to classify the acoustic emission( AE) data originating from the quasi-isotropic self-reinforced polyethylene composites,in order to identify the various mechanisms in the multiangle-ply thermoplastic composites. Ultra-high molecular weight polyethylene / low density polyethylene( UHMWPE / LDPE)composites were made and tested under quasi-static tensile load. The failure process was monitored by the AE technique. The collected AE signals were classified by unsupervised and supervised PR techniques, respectively. AE signals were clustered with unsupervised PR scheme automatically and mathematically. While in the supervised PR scheme,the labeled AE data from simple lay-up UHMWPE / LDPE laminates were utilized as the reference data.Comparison was drawn according to the analytical results. Fracture surfaces of the UHMWPE / LDPE specimens were observed by a scanning electron microscope( SEM) for some physical support. By combining both classification results with the observation results,correlations were established between the AE signal classes and their originating damage modes. The comparison between the two classifying schemes showed a good agreement in the main damage modes and their failure process. It indicates both PR techniques are powerful for the complicated thermoplastic composites. Supervised PR scheme can lead to a more precise classification in that a suitable reference data set is input.

Chemical characterization of smoke from the production process of wood-plastic composites

The chemical composition of unpleasant smell, emitted from the production process of wood-plastic composites using Manchurian ash sawdust （Fraxinus mandschurica Rupr.） and polypropylene powder as the raw material, was investigated. Wood sawdust and polypropylene powder were subjected to heat treatment to 290℃ during 8 min （the conditions were similar to those employed on an industrial scale）. The emitted compounds were collected and analyzed by gas chromatography-mass spectrometry （GC-MS）. The analytical results showed that the unpleasant smell was emitted from the pyrogenation of wood sawdust rather than from the polypropylene powder. Nine types of compounds （hydrocarbons, ethers, phenols, aldehydes, ketones, alcohols, acids and their derivatives, furan and its derivatives, and nitrogen-containing compounds） were collected in the gas phase during heating. Among those 126 components detected by GC-MS, 112 compounds were identified.

Characterization and Comparison of Rheological Properties of Agro Fiber Filled High-Density Polyethylene Bio-Composites

The rheological behavior of composites made with high-density polyethylene (HDPE) and different agro fiber by-products such as corncob (CCF), Rice hull (RHF), Flax shives (FSF) and Walnut shell (WSF) flour of 60 - 100 mesh were studied. The experimental results were obtained from samples containing 65 vol.% agro fiber and 3 wt.% lubricant. Particle sizes distribution of the agro fibers was in the range of 0.295 mm to ?0.125 mm. SEM showed evidence of complete matrix/fiber impregnation or wetting. The melt rheological data in terms of complex viscosity (η*), storage modulus (G'), loss modulus (G"), and loss tangent (tanδ) were evaluated and compared for different samples. Due to higher probability of agglomeration formation in the samples containing 65 vol.% of agro fillers, the storage modulus, loss modulus and complex viscosity of these samples were high. The unique change in all the samples is due to the particle size distribution of the agro fibers. The storage and loss modulus increased with increasing shear rates for all the composites, except for Walnut shell composite which exhibited unusual decrease in storage modulus with increasing shear rate. Damping factor (tanδ) decreased with increasing shear rate for all the composites at 65 vol.% filler load although there were differences among the composites. Maximum torque tended to increase at the 65 vol.% agro fiber load for all composites. Corncob and Walnut shell composites gave higher torque and steady state torque values in comparison with Flax shives and Rice hull composites due to differences in particle sizes distribution of the agro fibers.

In-situ Composite Based on Poly (ethylene terephthalate),Polyamide and Polyethylene with Microfibres Formed through Extrusion and Hot Stretching

In-situ composites based on dispersed poly (ethylene terephthalate) (PET) or polyamide (PA), and continuous polyethylene (PE) were prepared through a single screw extruder of Haake rheometer system with a rod-die relatively small in diameter. The extrudate was drawn at a drawing ratio of 3.1, and then quickly cooled in cold water. The specimens were obtained by injection molding at processing temperatures less than 190℃, far below the melting temperature of PET (265℃) and PA (230℃), which can maintain the solid state of PET and PA microfiber phase in the composites. Morphological observation with scanning electron microscopy (SEM) indicated that PET and PA can more or less form in-situ microfibers at compositions studied (0~20 wt pct PET or PA), and especially, PET and PA were almost deformed into fibers at the concentration of 15 wt pct. Tensile strength and modulus of the blends reinforced by PET or PA microfibers showed to be increased from the tensile test results. The most noticeable improvement of the tensile properties occurred at 15 wt pct of PET in PET/PE system, corresponding to the highest microfiber content, where the tensile strength reached 32.5 MPa, whereas only 19.5 MPa for the pure PE.

Performance Analysis of Plant Shells/PVC Composites under Corrosion and Aging Conditions

To make full use of plant shellfibers(rice husk,walnut shell,chestnut shell),three kinds of wood-plastic com-posites of plant shellfibers and polyvinyl chloride(PVC)were prepared.X-ray diffraction analysis was carried out on three kinds of plant shellfibers to test their crystallinity.The aging process of the composites was conducted under 2 different conditions.One was artificial seawater immersion and xenon lamp irradiation,and the other one was deionized water spray and xenon lamp irradiation.The mechanical properties(tensile strength,flexural strength,impact strength),changes in color,water absorption,Fourier transform infrared spectroscopy(FTIR),and microstructures of the composites before and after the two aging experiments were analyzed.The results showed that the chestnut shell had the highest crystallinity,which was 42%.The chestnut shell/PVC composites had the strongest interface bonding,the least internal defects,and the best general mechanical properties among the three composites.Its tensile strength,bending strength and impact strength were 23.81 MPa,34.12 MPa,and 4.32 KJ·m^(-2),respectively.Comparing the two aging conditions,artificial seawater immersion and xenon lamp irradiation destroyed the quality of the combination of plant shellfibers and PVC,making the internal defects of the composites increase.This made the water absorption ability and changes in the color of the composites more obvious and led to a great decrease in the mechanical properties.The general mechanical properties of the chestnut shell/PVC composites were the best,but their water absorption ability changed more obviously.

Ballistic Penetration Damage of Hybrid Thermoplastic Composites Reinforced with Kevlar and UHMWPE Fabrics

Polymer matrix types of fiber hybrid composites are key factors to improve ballistic impact damage tolerances.Here we report ballistic penetration damages of Kevlar/ultra-high molecular weight polyethylene(UHMWPE)hybrid composites with thermoplastic polyurethane(PU)matrix.The hybrid composites were penetrated by fragment-simulating projectiles(FSPs)using an air gun impact system.The effects of stacking sequences on the ballistic performance of hybrid composites were analyzed.Two types of specific energy absorption(the energy absorption per unit area density and the energy absorption per unit thickness)were investigated.It was found that the main damage modes of PU hybrid composites were fiber breakage,matrix damage,fiber pullout and interlayer delamination.The instantaneous deformation could not be used as a reference index for evaluating the ballistic performance of the target plate.The energy absorption process of the PU hybrid composites showed a nonlinear pattern.The hybrid structure affected the specific energy absorption of the materials.

Decorative Wood Fiber/High-Density Polyethylene Composite with Canvas or Polyester Fabric

Wood-plastic composite is an environmentally friendly material,due to its use of recycled thermoplastics and plant fibers.However,its surface lacks attractive aesthetic qualities.In this paper,a method of decorating wood fiber/high-density polyethylene(WF/HDPE)without adding adhesive was explored.Canvas or polyester fabrics were selected as the surface decoration materials.The influence of hot-pressing temperature and WF/HDPE ratio on the adhesion was studied.The surface bonding strength,water resistance,and surface color were evaluated,and observation within the infrared spectrum and under scanning electron microscopy was used to analyze the bonding process.The results showed that the fabric and WF/HDPE substrate could be closely laminated together depending on the HDPE layer accumulated on the WF/HDPE surface.The molten HDPE matrix penetrates canvas more easily than polyester fabric,and the canvasveneered composite shows a greater bonding strength than does the polyester fabric-veneered composite.A higher proportion of the thermoplastic component in the substrate improved the bonding.When the hot-pressing temperature exceeded 160°C,the fabric-veneered WF/HDPE panels had greater water resistance,although the canvas fabric changed more obviously in terms of fiber shape and color,compared with the polyester fabric.For the canvas fabric,140°C–160°C was a suitable hot-pressing temperature,whereas 160°C–180°C was more suitable for polyester fabric.The proportion of the thermoplastic component in the composite should be not less than 30%to achieve adequate bonding strength.

Electrochemical oxidation of polyethylene glycol in electroplating solution using paraffin composite copper hexacyanoferrate modified (PCCHM) anode

Electrochemical oxidation of polyethylene glycol(PEG) in an acidic(pH 0.18 to 0.42) and high ionic strength electroplating solution was investigated. The electroplating solution is a major source of wastewater in the printing wiring board industry. A paraffin composite copper hexacyanoferrate modified(PCCHM) electrode was used as the anode and a bare graphite electrode was used as the cathode. The changes in PEG and total organic carbon(TOC) concentrations during the course of the reaction were monitored. The efficiency of the PCCHM anode was compared with bare graphite anode and it was found that the former showed significant electrocatalytic property for PEG and TOC removal. Chlorides present in the solution were found to contribute significantly in the overall organic removal process. Short chain organic compounds like acetic acid, oxalic acid, formic acid and ethylene glycol formed during electrolysis were identified by HPLC method. Anode surface area and applied current density were found to influence the electro-oxidation process, in which the former was found to be dominating. Investigations of the kinetics for the present electrochemical reaction suggested that the two stage first-order kinetic model provides a much better representation of the overall mechanism of the process if compared to the generalized kinetic model.

Thermal stability of degradable composite from ultrafine coal powder and polyethylene

Thermal degradation processes and kinetics of composites based on ultrafine coal powder and high density polyethylene （HDPE）, linear low density polyethylene （LLDPE） or low density polyethylene （LDPE） at different compositions were studied by means of thermogravimetric analysis （TG） and differential scanning calorimetry （DSC） in present work, to improve understandings in stabilization or degradation control of the composite. The results indicated that the coal facilitates melting of the polyethylene slightly before onset temperature, some chemical interactions were also observed in the composite. Coal participates in chain initiation, transfer and termination of the polymer, influences on thermal stability of composites lie in hydrogen acceptor effect of the coal. The thermal decomposition of the coals and the polymers can be modeled via the first order parallel reactions models in low temperatLire range. In higher temperature case, combination of aromatic macromolecular radical from coal with polymeric macromolecular radical gives rise to the greater activation energies of decomposition, thermal decomposition of the composites comply to step-by-step consecutive reactions models. Coal can be used as important degradation controlling additive to prepare functional materials.

Development and Evaluation of the Mechanical Properties of Coconut Fibre Reinforced Low Density Polyethylene Composite

This research work developed and evaluated the mechanical properties of coconut fibre reinforced low density polyethylene (LPDE) composite material. The effect of fibre loading on the mechanical properties: tensile, flexural, and impact of the developed composite material have been investigated. Also carried out was the effect of fibre loading on the water absorptivity of the developed material. Sample categories of the developed composite were prepared by varying the fibre contents by weight at 0%, 10%, 20%, and 30%. The aim is to reduce the excessive waste disposal of LDPE materials that are largely found in the form of disposed water package materials (or pure water sachets) that usually affects the environment in the form of pollution. The water retting process was applied in extracting and cleaning fibre (or coir), while the mixed coir-LDPE (or developed composite material) was prepared by Compression Moulding Technique (CMT). The tensile and flexural properties were tested using Hounsfield Monsanto Tensometer (type w) while the impact properties were tested using the Charpy Impact testing machine. The microstructure of the composite was investigated using Scanning Electron Microscopy (SEM). The fractured surface morphology of the composite samples indicated a homogeneous mixture of the coir fibre and LDPE matrix. However, weak interfacial bonding between the coir fibre and LDPE matrix was also observed. The analysis of the water absorptivity showed that the developed composite materials have low water absorptivity at low fibre loading. However, at higher fibre loading, the water absorptivity increases significantly.

The Interlayer Stress Analysis of Polyethylene-steel Composite Pipes

Polyethylene-steel Composite Pipes is widely used in conveying corrosive media occasions,but the pipe may lose effectiveness in the process of transporting hot and cold media,so the research of stress distribution and variation in polyethylene-steel composite pipes is very necessary.This article first assume that a thin adhesive layer is in between the polyethylene and steel,the adhesive layer along the axial shear stress is the major cause of the polyethylene layer and the steel pipe off sticky.Secondly,we use a method of finite element to computer simulation by ANSYS,and verify initial assumptions.Finally,based on simulation data,we analyse the adhesive layer stress distribution and the variation with different parameters to change.Through the above research,preliminarily summarize the variation and distribution of interlaminar stress,and provide technical support for future design and process improvement of polyethylenesteel pipe.

Optimization of Extrusion Process Parameters of Recycled High-Density Polyethylene-Thermoplastic Starch Composite for Fused Filament Fabrication

High-density poly-ethylene (HDPE) is a nonbiodegradable recyclable plastic which is widely utilized in single use packaging applications. Consequently, it constitutes a significant amount of plastic waste found in landfills. From literature, it has been shown that parts produced using composites of HDPE with carbohydrate-based polymers, such as thermoplastic starch (TPS), experience mechanical degradation through hydrolytic degradation process. The possible utilization of recycled-HDPE (rHDPE) and TPS composite in nonconventional manufacturing processes such as Fused filament fabrication (FFF) has however not been explored. This study explores the potential application of rHDPE and TPS composites in FFF and optimizes the extrusion process parameters used in rHDPE-TPS filament production process. Taguchi method was utilized to analyze the extrusion process. The extrusion process parameters studied were the spooling speed, extrusion speed and the extrusion temperatures. The response variable studied was the filament diameter. In this research, the maximum TPS content achieved during filament production was 40 wt%. This filament was however challenging to use in FFF printers due to frequent nozzle clogging. Printing was therefore done with filaments that contained 0 - 30 wt% TPS. The experimental results showed that the most significant parameter in extrusion process was the spooling speed, followed by extrusion speed. Extrusion temperature had the least significant influence on the filament diameter. It was observed that increase in TPS content resulted in reduced warping and increased rate of hydrolytic degradation. Mechanical properties of printed parts were investigated and the results showed that increasing TPS content resulted in reduction in tensile strength, reduction in compression strength and increase in stiffness. The findings of this research provide valuable insights to plastic recycling industries and researchers regarding the utilization of recycled HDPE and TPS composites as substitute materials in FFF.

Property changes of wood-fiber/HDPE composites colored by iron oxide pigments after accelerated UV weathering

Four kinds of iron oxide pigments were added into wood-fiber/high-density-polyethylene composites （WF/HDPE） at three different concentrations, to determine the effects of pigments on the changes in the color and mechanical properties of the composites before and after UV accelerated weathering. HDPE, wood fibers, pigments and other processing additives were dry-mixed in a high-speed mixer. The mixtures were extruded by two-step extrusion process with a self-designed twin-screw/single-screw extruder system. Color of the samples was determined according to CIE 1976 L^＊a^＊b^＊ system by a spec- trophotometer and the bending properties were tested to evaluate the mechanical properties before and after accelerated UV weathering. The result shows that the modulus of elasticity of WF/HDPE did not obvi- ously changed after incorporating with the pigments, but the bending strength increased. After accelerated aging for 2000 h, both color and mechanical properties significantly changed. Iron oxide red and black performed better than the other two pigments, and the pigments dosage of 2.28% in the composites is favourable.

Incorporating multifunctional LiAlSiO_(4) into polyethylene oxide for high-performance solid-state lithium batteries

High ionic conductivity,good electrochemical stability,and satisfactory mechanical property are the crucial factors for polymer solid state electrolytes.Herein,fast ion conductor LiAlSiO_4(LASO) is incorporated into polyethylene oxide(PEO)-based solid-state electrolytes(SSEs).The SSEs containing LASO exhibit enhanced mechanical properties performance compared to pristine PEO-LiTFSI electrolyte.A reduced melting transition temperature of 40.57℃ is enabled by introducing LASO in to PEO-based SSE,which is beneficial to the motion of PEO chain and makes it possible for working at a moderate environment.Coupling with the enhanced motion of PEO,dissociation of the lithium salt,and conducting channel of LASO,the optimized composite polymer SSE exhibits a high ionic conductivity of 4.68×10^(-4),3.16×10^(-4) and 1.62×10^(-4) S cm^(-1) at 60,50 and 40℃,respectively.The corresponding LiFePO_4//Li solid-state battery exhibits high specific capacities of 166,160 and 139 mAh g^(-1) at 0.2 C under 60,40 and 25℃.In addition,it remains 130 mAh g^(-1) at 4.0 C,and maintains 91.74% after 500 cycles at 1.0 C under 60℃.This study provides a simple approach for developing ionic conductor-filled polymer electrolytes in solid-state lithium battery application.