MXene-assisted polymer coating from aqueous monomer solution towards dendrite-free zinc anodes

Coating polymer on the surface is an effective way to realize functional modification of the materials for diverse applications,which has been proved to enhance the stability of metal anodes in batteries.However,given the limited operability of coating from polymer dispersions,it is imperative to develop simple aqueous-based strategies from monomers for versatile polymer coating.Herein,a Ti_(3)C_(2)Tx MXene-assisted approach is proposed to construct polymer coating on zinc metal surfaces directly from the aqueous solution of monomers in an ice bath.By combining a doctor-blading method with spontaneous polymerization of monomers on the substrates at room temperature,a uniform,adhesive,and versatile coating layer assisted by a small amount of MXene is produced in one step.Additionally,MXene nanosheets serve as nanofillers to further enhance the mechanical strength and ionic conductivity of the polymer coating.Benefiting from good film formation and improved interfacial contact,the coated zinc anode exhibits a long cycling lifespan of over 1900 h.The assembled full cells show excellent cycling stability with a high capacity retention of 85.0%at 16 A g^(-1)over 2600 cycles.This work provides a simple and efficient way to produce polymer coatings directly from monomers,which may give new insights into design multifunctional polymer coatings for various applications.

Influence of interface on the formation process of polymer coatings on metal

The purpose of this work is in development of the model that allows to investigate the conformations of macromolecules near the interface"dielectric-metal"depending on the conditions of formation of the polymer coating.In the modified model of"sticky tape",one part of macromolecule is anchored to the metal surface while the other can be elongated due to effective mean(molecular)field of dipolar type formed by free ends of other chains.The dynamic Monte-Carlo method for Langmuir's model is used for calculation of adhesion force taking into account the interaction energy of monomers with the metal surface.It is shown that conformation of polymer chain is defined by temperature conditions of its formation.The obtained results are confirmed by the data of production tests on polymer coatings in JSC"Severstal".

Corrosion resistance and superhydrophobicity of one-step polypropylene coating on anodized AZ31 Mg alloy

Superhydrophobic coatings have been considerably used in corrosion and its protection of metallic Mg.And the comprehensive performance(hydrophobicity,bonding strength,and corrosion resistance,etc.)of the top coating may be highly dependent on the physical and chemical properties of the primer or under coat.Herein,an integrated superhydrophobic polypropylene(PP)coating was fabricated on the micro-arc oxidized Mg substrate via one-step dipping.Surface morphologies and chemical compositions of the composite coating were examined through Fourier transform infrared spectroscopy(FT-IR),X-ray diffraction(XRD),and field-emission scanning electron microscopy(FESEM)together with X-ray photoelectron spectroscopy(XPS).The surface wettability of the coating was determined by contact angle and sliding angle.The corrosion-resistant performance was evaluated via electrochemical and immersion measurements.The results showed that the hybrid coating possessed micron-scaled granular structure on the surface with a high water contact angle of 167.2±0.8°and a low water sliding angle of 2.7±0.5°.The corrosion resistance of superhydrophobic coating was obviously enhanced with a low corrosion current density of 8.76×10^(−9)A/cm^(2),and the coating still maintained integrity after 248 h of immersion in 3.5wt%NaCl aqueous solution.The MAO coating provides better adhesion of PP to the surface.Hence,the superhydrophobic coating exhibited superior bonding strength,corrosion resistance and durability.

Femtosecond laser-mediated anchoring of polymer layers on the surface of a biodegradable metal

Mg has received much attention as a next-generation implantable material owing to its biocompatibility,bone-like mechanical properties,and biodegradability in physiological environments.The application of various polymer coatings has been conducted in the past to reduce the rapid formation of hydrogen gas and the local change in pH during the initial phase of the chemical reaction with the body fluids.Here,we propose femtosecond(fs)laser-mediated Mg surface patterning for significant enhancement of the binding strength of the coating material,which eventually reduces the corrosion rate.Analyses of the structural,physical,crystallographic,and chemical properties of the Mg surface have been conducted in order to understand the mechanism by which the surface adhesion increases between Mg and the polymer coating layer.Depending on the fs laser conditions,the surface structure becomes rough owing to the presence of several microscaled pits and grooves of nanoporous MgO,resulting in a tightly bonded poly(lactic-co-glycolic acid)(PLGA)layer.The corrosion rate of the PLGA-coated,fs laser-treated Mg is considerably slow compared with the non-treated Mg;the treated Mg is also more biocompatible compared with the non-treated Mg.The fs laser-based surface modification technique offers a simple and quick method for introducing a rough coating on Mg;further,it does not require any chemical treatment,thereby overcoming a potential obstacle for its clinical use.

Assessment of the Erosive Wear Kinetics of Epoxy Coatings Modified with Nanofillers

The paper presents results of investigation on the erosive wear kinetics of epoxy coatings modified with alumina or silica nanoparticles. Natural weathering caused a decrease of their erosive wear resistance. After a 3-year natural weathering, highest erosive wear resistance showed the epoxy coating modified with alumina nanoparticles.

Mechanism of thermoviscoelasticity driven solid-liquid interface reducing friction for polymer alloy coating

High-temperature ablation is a common failure phenomenon that limits the service life of the transmission parts on heavy-duty machines used in heavy load,high temperature,high shock conditions due to in-sufficient supply of lubricating oil and grease.Traditional self-lubricating coatings prepared by inorganic,organic or organic-inorganic hybrid methods are prone to be oxidated at high temperatures to lose their friction reducing function,so that it is difficult to meet the engineering requirements of high-temperature lubrication.We design viscoelastic polymer coatings by a high-temperature self-lubricating and wear-resistant strategy.Polytetrafluoroethylene(PTFE,T_(m)=329℃)and polyphenylene sulfide(PPS,T_(g)=84℃,T_(m)=283℃)are used to prepare a PTFE/PPS polymer alloy coating.As the temperature increases from 25 to 300℃,the PTFE/PPS coating softens from glass state to viscoelastic state and viscous flow state,which is owing to the thermodynamic transformation characteristic of the PPS component.Additionally the friction coefficient(μ)decreased from 0.096 to 0.042 with the increasing of temperature from 25 to 300℃.The mechanism of mechanical deformation and surface morphology evolution for the PTFE/PPS coating under the multi-field coupling action of temperature(T),temperature–centrifugal force(T–F_(ω)),temperature–centrifugal force–shearing force(T–F_(ω)–F_(τ))were investigated.The physical model of“thermoviscoelasticity driven solid–liquid interface reducing friction”is proposed to clarify the self-lubricating mechanism determined by the high-temperature viscoelastic properties of polymers.The high-temperature adjusts the viscosity(η)of the coating,increases interface slipping and intensifies shear deformation(τ),reducing the friction coefficient.The result is expected to provide a new idea for designing anti-ablation coatings served in high temperature friction and wear conditions.

Novel protection systems for the improvement in soil and water stability of expansive soil slopes

To improve the soil and water stability of expansive soil slopes and reduce the probability of slope failure,novel protection systems based on polymer waterproof coatings(PWC)were used in this study.Herein,three groups of expansive soil slope model tests were designed to investigate the effects of polyester nonwovens and PWC(P-PWC)composite protection system,three-dimensional vegetation network and PWC(T-PWC)composite protection system,and nonprotection on the soil and water behavior in the slopes under precipitation–evaporation cycles.The results showed that the moisture change of P-PWC and T-PWC composite protected slopes was significantly smaller than that of bare slope,which reduced the sensitivity of slope moisture to environmental changes and improved its stability.The soil temperature of the slope protected by the P-PWC and T-PWC systems at a depth of 70 cm increased by 5.6℃ and 2.7℃,respectively.Using PWC composite protection systems exhibited better thermal storage performance,which could increase the utilization of shallow geothermal resources.Moreover,the maximum average crack widths of the bare slopes were 7.89 and 3.17 times those of the P-PWC and TPWC protected slopes,respectively,and the maximum average crack depths were 6.87 and 3 times those of the P-PWC and T-PWC protected slopes,separately.The PPWC protection system weakened the influence of hydro–thermal coupling on the slopes,inhibited the development of cracks on the slopes,and reduced the soil erosion.The maximum soil erosion of slopes protected by P-PWC and T-PWC systems was 332 and 164 times lower than that of bare slope,respectively.The P-PWC and T-PWC protection systems achieved excellent"anti-seepage and moisture retention"and anti-erosion effects,thus improving the soil and water stability of slopes.These findings can provide important guiding reference for controlling rainwater infiltration and soil erosion in expansive soil slope projects.

Microencapsulated paraffin as a tribological additive for advanced polymeric coatings

Numerous tribological applications,wherein the use of liquid lubricants is infeasible,require adequate dry lubrication.Despite the use of polymers as an effective solution for dry sliding tribological applications,their poor wear resistance prevents the utilization in harsh industrial environment.Different methods are typically implemented to tackle the poor wear performance of polymers,however sacrificing some of their mechanical/tribological properties.Herein,we discussed the introduction of a novel additive,namely microencapsulated phase change material(MPCM)into an advanced polymeric coating.Specifically,paraffin was encapsulated into melamine-based resin,and the capsules were dispersed in an aromatic thermosetting co-polyester(ATSP)coating.We found that the MPCM-filled composite exhibited a unique tribological behavior,manifested as“zero wear”,and a super-low coefficient of friction(COF)of 0.05.The developed composite outperformed the state-of-the-art polytetrafluoroethylene(PTFE)-filled coatings,under the experimental conditions examined herein.

A novel nano-grade organosilicon polymer:Improving airtightness of compressed air energy storage in hard rock formations

Enhancing cavern sealing is crucial for improving the efficiency of compressed air energy storage(CAES)in hard rock formations.This study introduced a novel approach using a nano-grade organosilicon polymer(NOSP)as a sealant,coupled with an air seepage evaluation model that incorporates Knudsen diffusion.Moreover,the initial coating application methods were outlined,and the advantages of using NOSP compared to other sealing materials,particularly regarding cost and construction techniques,were also examined and discussed.Experimental results indicated a significant reduction in permeability of rock specimens coated with a 7–10μm thick NOSP layer.Specifically,under a 0.5 MPa pulse pressure,the permeability decreased to less than 1 n D,and under a 4 MPa pulse pressure,it ranged between4.5×10^(-6)–5.5×10^(-6)m D,marking a 75%–80%decrease in granite permeability.The sealing efficacy of NOSP surpasses concrete and is comparable to rubber materials.The optimal viscosity for application lies between 95 and 105 KU,and the coating thickness should ideally range from 7 to 10μm,applied to substrates with less than 3%porosity.This study provides new insights into air transport and sealing mechanisms at the pore level,proposing NOSP as a cost-effective and simplified solution for CAES applications.

Superhydrophobic surface of Mg alloys:A review

In the present review,the formation of superhydrophobic(SHP)structures on the surface of Mg alloys was investigated.Different methods including hydrothermal technique,chemical and electrochemical deposition,conversion and polymer coating,and etching routes were discussed.The superhydrophobicity could form on the surface of Mg alloys by the application of different chemical,electrochemical,and physical methods followed by the immersion of these alloys in the solution containing modifying agents including fatty acids or long-chain molecules.The formed morphology,composition,and contact angle were reported and the effect of synthesis route on these characteristics was reviewed.

A review on tribology of polymer composite coatings

Self-lubricating polymer composite coatings,with tailorable tribological and mechanical properties,have been widely employed on mechanical parts to reduce friction and wear,which saves energy and improves the overall performance for applications such as aerospace satellite parts,shafts,gears,and bushings.The addition of functional fillers can overcome the limitations of single-polymer coatings and extend the service life of the coatings by providing a combination of low friction,high wear resistance,high load bearing,high temperature resistance,and high adhesion.This paper compares the heat resistance,and the tribological and mechanical properties of common polymer matrices,as well as the categories of functional fillers that improve the coating performance.Applicable scopes,process parameters,advantages,and limitations of the preparation methods of polymer coatings are discussed in detail.The tribological properties of the composite coatings with different matrices and fillers are compared,and the lubrication mechanisms are analyzed.Fillers reduce friction by promoting the formation of transfer films or liquid shear films.Improvement of the mechanical properties of the composite coatings with fillers of different morphologies is described in terms of strengthening and toughening mechanisms,including a stress transfer mechanism,shear yielding,crack bridging,and interfacial debonding.The test and enhancement methods for the adhesion properties between the coating and substrate are discussed.The coating adhesion can be enhanced through mechanical treatment,chemical treatment,and energy treatment of the substrate.Finally,we propose the design strategies for high-performance polymer composite coating systems adapted to specific operating conditions,and the limitations of current polymer composite coating research are identified.

Rational design of phosphonate/quaternary amine block polymer as an high-efficiency antibacterial coating for metallic substrates

Developing advanced technologies to address the bacterial associated infections is an urgent requirement for metallic implants and devices.Here,we report a novel phosphonate/quaternary amine block polymer as the high-efficiency antibacterial coating for metallic substrates.Three pDEMMP-b-pTMAEMA block polymers that bearing identical phosphonate segments(repeat units of 15)but varied cationic segments(repeat units of 8,45,and 70)were precisely prepared.Stable cationic polymer coatings were constructed on TC4 substrates based on the strong covalent binding between phosphonate group and metallic substrate.Robust relationship between the segment chain length of the polymer coating and the antibacterial property endowed to the substrates have been established based on quantitative and qualitative evaluations.Results showed that the antibacterial rate of the modified TC4 surface were 95.8%of S.aureus and 92.9%of E.coli cells attached.Interestingly,unlike the cationic free polymer or cationic hydrogels,the surface anchored cationic polymers do compromise the viability of the attached C2C12 cells but without significant cytotoxicity.In addition,the phosphonate/quate rnary amine block polymers can be easily constructed on titanium,stainless steel,and Ni/Cr alloy with significantly improved antibacterial property,indicating the generality of the block polymer for surface antibacterial modification of bio-metals.

Hexagonal boron nitride/poly(vinyl butyral)composite coatings for corrosion protection of copper

Hexagonal boron nitride(h-BN)fillers are incorporated into poly(vinyl butyral)(PVB)coatings to improve the corrosion protection performance of copper.It has been revealed that the h-BN fillers exhibit an excellent dispersiblility in PVB coating due to the non-covalent interactions between h-BN fillers and the PVB molecules.Electrochemical characterization reveals that the corrosion resistance of the BN-reinforced PVB(BN-P)coating is 5-6 orders of magnitude higher than that of the pristine PVB coating.Photographs and metallography show that the copper substrate beneath the BN-P coating does not suffer from corrosion after immersion for 2 months,indicating that the BN-P coating can provide a long-term protective barrier for the underlying copper substrate.Loading 0-0.25 g h-BN fillers in 2.0 g PVB,the corrosion protection performance increases with increasing the loading of h-BN fillers.The scratch test results suggest that h-BN fillers do not accelerate copper corrosion when the BN-P coating is damaged.

Organosilicon leather coating technology based on carbon peak strategy

Based on the demand of carbon peak and carbon emission reduction strategy, divinyl-terminated polydimethyl-siloxane (ViPDMSVi), poly(methylhydrosiloxane) (PMHS), divinyl-terminated polymethylvinylsiloxane (ViPMVSVi), and fumed silica were used as primary raw materials, polydimethylsiloxane (PDMS) synthetic leather coating was in situ constructed by thermally induced hydrosilylation polymerization on the synthetic leather substrate. The effect of the viscosity of ViPDMSVi, the active hydrogen content of PMHS, the molar ratio of vinyl groups to active hydrogen, the dosage of ViPMVSVi and fumed silica on the performance of PDMS polymer coating, including mechanical properties, cold resistance, flexural resistance, abrasion resistance, hydrophobic and anti-fouling properties were investigated. The results show that ViPDMSVi with high vinyl content and PMHS with low active hydrogen content is more conducive to obtaining organosilicon coating with better mechanical properties, the optimized dosage of ViPMVSVi and fumed silica was 7 wt% and 40 wt%, respectively. In this case, the tensile strength and the broken elongation of the PDMS polymer coating reached 5.96 MPa and 481%, showing reasonable mechanical properties for leather coating. Compared with polyurethane based or polyvinyl chloride based synthetic leather, the silicon based synthetic leather prepared by this method exhibits excellent cold resistance, abrasion resistance, super hydrophobicity, and anti-fouling characteristics.

A surface-eroding poly(1,3-trimethylene carbonate)coating for magnesium based cardiovascular stents with stable drug release and improved corrosion resistance

Magnesium alloys with integration of degradability and good mechanical performance are desired for vascular stent application.Drug-eluting coatings may optimize the corrosion profiles of magnesium substrate and reduce the incidence of restenosis simultaneously.In this paper,poly(trimethylene carbonate)(PTMC)with different molecular weight(50,000 g/mol named as PTMC5 and 350,000 g/mol named as PTMC35)was applied as drug-eluting coatings on magnesium alloys.A conventional antiproliferative drug,paclitaxel(PTX),was incorporated in the PTMC coating.The adhesive strength,corrosion behavior,drug release and biocompatibility were investigated.Compared with the PLGA control group,PTMC coating was uniform and gradually degraded from surface to inside,which could provide long-term protection for the magnesium substrate.PTMC35 coated samples exhibited much slower corrosion rate 0.05μA/cm^(2)in comparison with 0.11μA/cm^(2)and 0.13μA/cm^(2)for PLGA and PTMC5 coated counterparts.In addition,PTMC35 coating showed more stable and sustained drug release ability and effectively inhibited the proliferation of human umbilical vein vascular smooth muscle cells.Hemocompatibility test indicated that few platelets were adhered on PTMC5 and PTMC35 coatings.PTMC35 coating,exhibiting surface erosion behavior,stable drug release and good biocompatibility,could be a good candidate as a drug-eluting coating for magnesium-based stent.

Graphene-like two-dimensional nanosheets-based anticorrosive coatings: A review

In recent years, graphene has been widely employed in the field of metal corrosion protection owing to its outstanding impermeability and chemical stability, with examples of such metal protection including pure graphene coatings and graphene-based composite coatings. But the conductive graphene could promote the electrochemical reaction at the interface and accelerate the corrosion of metal substrates. More emerging graphene-like 2D nanosheets are attracting research attention for the application of metal anticorrosion, because of their barrier properties and poor conductivity, mainly including boron nitride(BN),molybdenum disulfide(MoS_(2)), zirconium phosphate(ZrP), and titanium carbide(MXene). In this review,the application of these graphene-like 2D nanosheets to metal protection is comprehensively reviewed.First, the general preparation methods of 2D nanosheets are briefly introduced. Second, surface functionalization of 2D nanosheets, including covalent and non-covalent modification, is described in detail.Third, the anticorrosion performance and optimization measures of pure 2D nanosheets coatings are summarized. Next, the protection performance, anticorrosive mechanism, and optimizations of 2D nanosheets composite coatings are presented. Finally, the future development of 2D nanosheets-based anticorrosive coatings has been prospected, and the challenges in the industrial application are discussed.

Cow dung-derived biochars engineered as antibacterial agents for bacterial decontamination

Disposal of the pollutants arising from farming cattle and other livestock threatens the environment and public safety in diverse ways.Herein,we report on the synthesis of engineered biochars using cow dung as raw material,and investigating these biochars as antibacterial agents for water decontamination.By coating the biochars with N-halamine polymer and loading them with active chlorine (i.e.,Cl+),we were able to regulate them on demand by tuning the polymer coating and bleaching conditions.The obtained N-halamine-modified biochars were found to be extremely potent against Escherichia coli and Staphylococcus aureus.We also investigated the possibility of using these N-halamine-modified biochars for bacterial decontamination in real-world applications.Our findings indicated that a homemade filter column packed with N-halamine-modified biochars removed pathogenic bacteria from mining sewage,dairy sewage,domestic sewage,and artificial seawater.This proposed strategy could indicate a new way for utilizing livestock pollutants to create on-demand decontaminants.

Corrosion resistance of a silane/ceria modified Mg-Al-layered double hydroxide on AA5005 aluminum alloy

The present work aimed at assessing the electrochemical behavior and the corrosion inhibition performance of Mg-Al-layered double hydroxide(LDH)coatings modified with methyltrimethoxysilane(MTMS)and cerium nitrate on AA5005 aluminum alloy.The chemical compositions and surface morphologies of the coatings were investigated by XRD,FT-IR and FE-SEM,while their corrosion resistance was evaluated by electrochemical and immersion tests.An optimum corrosion resistance of the composite coatings was obtained by adding 10^−2 mol·L^−1 cerium nitrate.An excess addition of cerium nitrate resulted in a loose structure and poor corrosion resistance of the coating.The corrosion mechanism of the composite coatings was proposed and discussed.