Layered Foam/Film Polymer Nanocomposites with Highly Efficient EMI Shielding Properties and Ultralow Reflection

Lightweight,high-efficiency and low reflection electromagnetic interference(EMI)shielding polymer composites are greatly desired for addressing the challenge of ever-increasing electromagnetic pollution.Lightweight layered foam/film PVDF nanocomposites with efficient EMI shielding effectiveness and ultralow reflection power were fabricated by physical foaming.The unique layered foam/film structure was composed of PVDF/SiCnw/MXene(Ti_(3)C_(2)Tx)composite foam as absorption layer and highly conductive PVDF/MWCNT/GnPs composite film as a reflection layer.The foam layer with numerous heterogeneous interfaces developed between the SiC nanowires(SiCnw)and 2D MXene nanosheets imparted superior EM wave attenuation capability.Furthermore,the microcellular structure effectively tuned the impedance matching and prolonged the wave propagating path by internal scattering and multiple reflections.Meanwhile,the highly conductive PVDF/MWCNT/GnPs composite(~220 S m^(−1))exhibited superior reflectivity(R)of 0.95.The tailored structure in the layered foam/film PVDF nanocomposite exhibited an EMI SE of 32.6 dB and a low reflection bandwidth of 4 GHz(R<0.1)over the Kuband(12.4-18.0 GHz)at a thickness of 1.95 mm.A peak SER of 3.1×10^(-4) dB was obtained which corresponds to only 0.0022% reflection efficiency.In consequence,this study introduces a feasible approach to develop lightweight,high-efficiency EMI shielding materials with ultralow reflection for emerging applications.

Atomic insights into synergistic effect of pillared graphene by carbon nanotube on the mechanical properties of polymer nanocomposites

Molecular dynamics simulations have been performed to explore the underlying synergistic mechanism of pillared graphene or non-covalent connected graphene and carbon nanotubes(CNTs) on the mechanical properties of polyethylene(PE) nanocomposites. By constructing the pillared graphene model and CNTs/graphene model, the effect of the structure, arrangement and dispersion of hybrid fillers on the tensile mechanical properties of PE nanocomposites was studied. The results show that the pillared graphene/PE nanocomposites exhibit higher Young’s modulus, tensile strength and elongation at break than non-covalent connected CNTs/graphene/PE nanocomposites. The pull-out simulations show that pillared graphene by CNTs has both large interfacial load and long displacement due to the mixed modes of shear separation and normal separation. Additionally, pillared graphene can not only inhibit agglomeration but also form a compact effective thickness(stiff layer), consistent with the adsorption behavior and improved interfacial energy between pillared graphene and PE matrix.

A comparative study of polymer nanocomposites containing multi-walled carbon nanotubes and graphene nanoplatelets

Featuring exceptional mechanical and functional performance, MWCNTs and graphene(nano)platelets(GNPs or Gn Ps;each platelet below 10 nm in thickness) have been increasingly used for the development of polymer nanocomposites. Since MWCNTs are now cost-effective at US$30 per kg for industrial applications, this work starts by briefly reviewing the disentanglement and surface modification of MWCNTs as well as the properties of the resulting polymer nanocomposites. GNPs can be made through the thermal treatment of graphite intercalation compounds followed by ultrasonication;GNPs would have lower cost yet higher electrical conductivity over 1,400 S cmthan MWCNTs. Through proper surface modification and compounding techniques, both types of fillers can reinforce or toughen polymers and simultaneously add anti-static performance. A high ratio of MWCNTs to GNPs would increase the synergy for polymers. Green, solvent-free systhesis methods are desired for polymer nanocomposites. Perspectives on the limitations, current challenges and future prospects are provided.

Synthesis of Polymer Nanocomposites for Selective Laser Sintering （SLS）

This paper presents initial development of polymer application. PNC materials containing a polyamide （PA） and nano to improve the mechanical properties. Commercial polyamide 6 nanocomposites （PNC） material for rapid manufacturing （RM） particles （5 wt%） were produced by solution blending with the aim （PA6） was dissolved in formic acid （HCO2H） together with two different types of nano particle materials： yttrium stabilised zirconia （YSZ） and Hectorite clay （Benton 166） and spray-dried to create powder, creating powder with particle sizes in the range of 10-40 μm. The materials were processed on a CO2 selective laser sintering （SLS） experimental machine. Mechanical properties of the PNCs were evaluated and the results were compared with the unfilled base polymer. Good dispersion of additives was achieved by solution blending, however the PA6 was degraded during the material preparation and spray drying process which resulted in the formation of porous structure and low strength. However the addition of 5 （wt%） nano particles in the PA6 has shown to increase strength by an average of 50-60%. Further work on powder preparation is required in order to fully realize these performance benefits.

Polymer Nanocomposites Used as Scaffolds for Bone Tissue Regeneration

Scaffolds are three-dimensional biocompatible structures that can mimic the properties of the extracellular matrix (ECM) of a given tissue, like mechanical support and bioactivity, which provides a platform for cellular adherence, proliferation and differentiation. Consequently, scaffolds are frequently used in tissue engineering with the intention of assisting the regeneration of a damaged tissue, and a major application in bone regeneration. An ideal scaffold needs to be biodegradable, biocompatible, and needs to match the biomechanical properties of bone. Polymers are widely used in this field because they fulfil the first two requirements. However, no polymeric material can achieve mechanical properties similar to the bone. For that reason, polymeric nanocomposites, which consist of ceramic/metallic nanoparticles dispersed in a polymer matrix, are being considered for bone scaffold fabrication in order to overcome this problem, since nanoparticles are known to improve composite mechanical strength, and enhance other properties.

Holographic Polymer Nanocomposites with High Refractive Index Modulation by Doping Liquid Crystal E6M

Holographic optical elements(HOEs)based on polymer composites have become a research hot spot in recent years for augmented reality(AR)due to the significant improvement of optical performance,dynamic range,ease of processing and high yield rate.Nevertheless,it remains a formidable challenge to obtain a large field of view(FOV)and brightness due to the limited refractive index modulation.Herein,we report an effective method to tackle the challenge by doping an epoxy liquid crystal termed E6M,which enables a large refractive index modulation of 0.050@633 nm and low haze of 5.0%at a doping concentration of 5 wt%.This achievement may be ascribed to the improved molecular ordering of liquid crystals within the holographic polymer composites.The high refractive index modulation can endow transmission-type holographic polymer composites with a high diffraction efficiency of 96.2%at a small thickness of 5μm,which would promise the design of thin and lightweight AR devices.

The roles of polymer-graphene interface and contact resistance among nanosheets in the effective conductivity of nanocomposites

The effective conductivity of graphene-based nanocomposites is suggested by the characteristics of polymer-filler interfacial areas as well as the contact resistance between the neighboring nanosheets.The interfacial properties are expressed by the effective levels of the inverse aspect ratio and the filler volume fraction.Moreover,the resistances of components in the contact regions are used to define the contact resistance,which inversely affects the effective conductivity.The obtained model is utilized to predict the effective conductivity for some examples.The discrepancy of the effective conductivity at various ranks of all factors is clarified.The interfacial conductivity directly controls the effective conductivity,while the filler conductivity plays a dissimilar role in the effective conductivity,due to the incomplete interfacial adhesion.A high operative conductivity is also achieved by small contact distances and high interfacial properties.Additionally,big contact diameters and little tunnel resistivity decrease the contact resistance,thus enhancing the effective conductivity.

Recent progress and perspective in additive manufacturing of EMI shielding functional polymer nanocomposites

Because of rapid progress in the electronics industry,the market has faced a huge demand for novel materials in the field of electromagnetic interference(EMI)shielding.Conductive functional polymer composites have demonstrated great potential to fulfill this requirement.To synthesize the polymeric composites,functional conductive nanoadditives such as graphene,carbon nanotubes,and MXene are commonly added to polymeric matrices,and the conductive polymer nanocomposites exhibit promising electrical conductivity as well as EMI shielding performance.Additive manufacturing(AM),also referred to as threedimensional(3D)printing,has been increasingly employed to fabricate complicated geometry components in the medical,aerospace,and automotive industries.AM has also been used to fabricate advanced EMI shielding materials for sensors,supercapacitors,energy storage devices,and flexible electronics.This review aims at introducing the different 3D printing methods applied for the fabrication of EMI shielding polymer nanocomposites.The impact of the AM process on the functionality of the samples is also reviewed.Additionally,the influence of the nanofiller type and amount on the microstructure and performance of the fabricated nanocomposites is discussed.Finally,the prospects and recommended works for future study are outlined.

Stress Transfer in Polymer Nanocomposites:A Coarse-grained Molecular Dynamics Study

In this work,we used coarse-grained molecular dynamics simulation methods to investigate the dispersion and percolation behavior of nanoparticles in polymer nanocomposite.Our aim was to investigate the correlation between particle arrangement in nearby layers and the stretching performance in composite systems by exploring the stress transfer processes during different stages of the stretching process.The machine learning technique of linear regression was used to quantitatively measure the efficiency of stress transfer between particles nearby.According to our research,increasing the strength of attraction can significantly enhance the particle dispersion and affect the percolation threshold.We also noticed a non-monotonic relationship between the interaction strength and the tensile stress.Additionally,we quantified the efficiency of nanoparticles and polymers at transferring stress to nearby nanoparticles.As a result,the stress value provided by each particle in the aggregation body is significantly increased by the aggregation behavior of nanoparticles.The non-monotonic behavior is caused by two variables:the rapid disintegration of aggregates and the improved stress transfer efficiency from polymers to nanoparticles.Significantly,it was discovered that the structural rearrangement of nanoparticles during stretching is the main reason that causes the yield-like behavior seen in poorly dispersed systems.

A Perspective on the Dynamics Properties in Polymer Nanocomposites

Polymer nanocomposites(PNCs)usually have superior properties than pristine polymers.Understanding the dynamics properties in PNC system is crucial to reveal the mechanism of property change unpon the addition of nanoparticles(NPs),and therefore for a better design of the material properties.In this short perspective,we summarize recent advances mainly from theoretical and simulation studies of dynamics properties in polymer nanocomposite system.One is the"vehicle model"which reveals that diffusion dynamics of sticky NP is coupled to surrounding chain segments.Similarly,recent simulations demonstrate that such coupling also exists in all-polymer nanocomposite wich is composed of linear polymer chains and single-chain nanoparticles(SCNPs).These SCNPs have almost the same chemical composition as the matrix chain.Therefore,it is assumed that such all-polymer nanocomposite can act as a model system where there are no enthalpic interactions between NPs and polymer chains.Although the above dynamic coupling was found in the above two different systems containing inorganic NPs or relatively small organic SCNPs,it was found that the length scale of such dynamic coupling(the thickness of the matrix/NP interface)is comparable to the NP size,which is surprisingly consistent in the above two different systems.In addition,a chain-length dependence of the NP influence on the chain dynamics reported from a recent joint simulaiton and experimental study of all-polymer nanocomposite system,and a theoretical model developed for such phenomena are also reviewed.At the end,we give an outlook of this field,especially for possible chainlength dependence of complex dynamics in sticky-NP systems.

Removal of Dye Using Lignin-Based Biochar/Poly(ester amide urethane)Nanocomposites from Contaminated Wastewater

The pursuit of incorporating eco-friendly reinforcing agents in polymer composites has accentuated the exploration of various natural biomass-derived materials.The burgeoning environmental crisis spurred by the discharge of synthetic dyes into wastewater has catalyzed the search for effective and sustainable treatment technologies.Among the various sorbent materials explored,biochar,being renewable,has gained prominence due to its excellent adsorption properties and environmental sustainability.It has also emerged as a focal point for its potential to replace other conventional reinforcing agents,viz.,fumed silica,aluminum oxide,treated clays,etc.This study introduces a novel class of polymer nanocomposites comprising of lignin-based biochar particles and poly(ester amide urethane)matrix via a feasible method.The structural evaluation of these nanocomposites was accomplished using Fourier-transform infrared spectroscopy,X-ray photoelectron spectroscopy,and powder X-ray diffraction.The polymer nanocomposites exhibited superior mechanical properties with an increment in tensile strength factor by 45%in comparison to its pristine matrix,along with an excellent toughness value of 90.22 MJm^(−3)at a low loading amount of only 1 wt%.The composites showed excellent improvement in thermal properties with a sharp rise in the glass transition temperature(Tg)value from−28.15℃to 84℃,while also championing sustainability through inherent biodegradability attributes.Beyond their structural prowess,these polymer nanocomposites demonstrated excellent potential as adsorbents,displaying efficient removal of malachite green and tartrazine dyes from aqueous systems with a removal efficiency of 87.25%and 73.98%,respectively.The kinetics study revealed the pseudo second order model to be the precision tool to assess the dye removal study.Complementing this,the Langmuir adsorption isotherm provided a framework to assess the sorption features of the polymer nanocomposites.Overall,these renewable biochar integrated polymer matrices boast remarkable recovery capabilities up to seven cycles of usage with an excellent dye recovery percentage of 95.21%for the last cycle,thereby defining sustainability as well as economic feasibility.

High-throughput data-driven interface design of high-energy-density polymer nanocomposites

Understanding the interface effect in dielectric nanocomposites is crucial to the enhancement of their performance.In this work,a data-driven interface design strategy based on high-throughput phase-field simulations is developed to study the interface effect and then optimize the permittivity and breakdown strength of nanocomposites.Here,we use two microscopic features that are closely related to the macroscopic dielectric properties,the thickness and permittivity of the interface phases,to evaluate the role of interfaces in experimental configuration,and thus provide quantitative design schemes for the interfacial phases.Taking the polyvinyl difluoride(PVDF)-BaTiO_(3) nanocomposite as an example,the calculation results demonstrate that the interfacial polarization could account for up to 83.6% of the increase in the experimentally measured effective permittivity of the nanocomposite.Based on the interface optimized strategy,a maximum enhancement of ~156% in the energy density could be achieved by introducing an interface phase with d/r=0.55 and ε_(interface)/ε_(filler)=0:036,compared to the pristine nanocomposite.Overall,the present work not only provides fundamental understanding of the interface effect in dielectric nanocomposites,but also establishes a powerful data-driven interface design framework for such materials that could also be easily generalized and applied to study interface issues in other functional nanocomposites,such as solid electrolytes and thermoelectrics.

Ternary polymer nanocomposites with concurrently enhanced dielectric constant and breakdown strength for high-temperature electrostatic capacitors

The exploration of high-energy-density electrostatic capacitors capable of operating both efficiently and reliably at elevated temperatures is of great significance in order to meet advanced power electronic applications.The energy density of a capacitor is strongly dependent on dielectric constant and breakdown strength of a dielectric material.Here,we demonstrate a class of solution-processable polymer nanocomposites exhibiting a concurrent improvement in dielectric constant and breakdown strength,which typically show a negative correlation in conventional dielectric materials,along with a reduction in dielectric loss.The excellent performance is enabled by the elegant combination of nanostructured barium titanate and boron nitride fillers with complementary functionalities.The ternary polymer nanocomposite with the optimized filler compositions delivers a discharged energy density of 2.92 J cm^−3 and a Weibull breakdown strength of 547 MV m^−1 at 150℃,which are 83%and 25%,respectively,greater than those of the pristine polymer.The conduction behaviors including interfacial barrier and carrier transport process have been investigated to rationalize the energy storage performance of ternary polymer nanocomposite.This contribution provides a new design paradigm for scalable high-temperature polymer film capacitors.

Polymer Nanocomposites in Sensor Applications: A Review on Present Trends and Future Scope

Polymers are crucial constituents of modern electronic devices.They can be used in their pristine,composite or nanocomposite forms for several domestic and industrial applications with innumerable unique possibilities.Polymer nanocomposites have gained wide theoretical interest and numerous practical applications in diverse fields of science and technology as they bestow the materials not only with virtuous processability but also with exceptional functionalities.It is evidenced that the electrical conductance of polymer nanocomposite is governed by the conductive filler networks within the polymer matrix.Hence,insignificant variation in the conductive networks can result in noteworthy variations in the output electric signal of polymer nanocomposite.Exploiting this stimuli-responsive performance of conductive networks to the physical parameters,polymer nanocomposites can be harnessed to fabricate novel sensitive sensors to detect vital physical parameters viz.strain/stress,pressure,temperature,solvent or vapor.Technical and phenomenological studies on polymer nanocomposites are still enduring.Advanced explanations are being sought but the mechanisms governing the formation of several polymer nanocomposites are still topics of debate in the material science community.Their in-depth investigation requires copious scientific work.This review analytically sketches the synthesis,microstructures,physiochemical properties and the underlying mechanisms for stimuli-responsiveness to the physical parameters of the polymer nanocomposites as well as their applications in various sensitive sensors and detectors.Thus,it became evocative for this review to focus on their processing methodologies,physiochemical physiognomies,classification and probable potentials of polymer nanocomposites.This review primarily presents the current literature survey on polymer composites and the gap areas in the study encourages the objective of the present review article.Finally,the status,perspectives and the advantages of specific polymer nanocomposites at present are summarized.The attention of this review is drawn to the present trends,challenges and future scope in this field of study.Finally,the vital concern and future challenge in utilizing the stimulus responsive behavior of polymer nanocomposites to design versatile sensors for real time applications are elaborately discussed.

Halloysite nanotubes loaded with nano silver for the sustained-release of antibacterial polymer nanocomposite scaffolds

It is challenging for antibacterial polymer scaffolds to achieve the drug sustained-release through directly coating or blending.In this work,halloysite nanotubes(HNTs),a natural aluminosilicate nanotube,were utilized as a nano container to load nano silver(Ag)into the lumen through vacuum negativepressure suction&injection and thermal decomposition of silver acetate.Then,the nano Ag loaded HNTs(HNTs@Ag)were introduced to poly-l-lactic acidide)(PLLA)scaffolds prepared by additive manufacturing for the sustained-release of Ag^+.Acting like a’shield’,the tube walls of HNTs not only retarded the erosion of external aqueous solution on internal nano Ag to generate Ag^+but also postponed the generated Ag^+to diffuse outward.The results indicated the PLLA-HNTs@Ag nanocomposite scaffolds achieved a sustained-release of Ag^+over 28 days without obvious initial burst release.Moreover,the scaffolds exhibited a long-lasting antibacterial property without compromising the cytocompatibility.Besides,the degradation properties,biomineralization ability and mechanical properties of the scaffolds were increased.This study suggests the potential application of inorganic nanotubes as drug carrier for the sustained-release of functional polymer nanocomposite scaffolds.

Application of a polymer nanocomposite with carbon filler to limit overvoltages in a photovoltaic element

The ability of a structure in the form of a photovoltaic element with a built-in posistor layer based on a polymer nanocomposite with carbon filler being in direct thermal contact to protect against overvoltages was studied experimentally and by simulation.It was shown that the current and voltage on the reverse-biased p-n junction of the photovoltaic layer are limited and decrease from the moment when the temperature of this structure reaches values close to the tripping temperature of the posistor nano-composite to the low-conductivity state.The temperature of the photovoltaic layer has a value close to the tripping temperature of the posistor layer,which is equal to~125°C.The possibility of realizing protection against reverse electrical overvoltages and thermal breakdown of photovoltaic systems based on photovoltaic elements with built-in layers of posistor polymer nano-composites with carbon fillers was established.

Effect of the Nanoparticle Functionalization on the Cavitation and Crazing Process in the Polymer Nanocomposites

The nanoparticle(NP) functionalization is an effective method for enhancing their compatibility with polymer which can influence the fracture property of the polymer nanocomposites(PNCs). This work aims to further understand the cavitation and crazing process, hoping to uncover the fracture mechanism on the molecular level. By adopting a coarse-grained molecular dynamics simulation, the fracture energy of PNCs first increases and then decreases with increasing the NP functionalization degree α while it shows a continuous increase with increasing the interaction εpA between polymer and modified beads. The bond orientation degree is first characterized which is referred to as the elongation. Meanwhile, the stress by polymer chains is gradually reduced with increasing the α or the εpA while that by NPs is enhanced.Furthermore, the percentage of stress by polymer chains first increases and then decreases with increasing the strain while that by NPs shows a contrast trend. Moreover, the number of voids is quantified which first increases and then decreases with increasing the strain which reflects their nucleation and coalescence process. The voids prefer to generate from the polymer-NP interface to the polymer matrix with increasing α o r εpA.As a result, the number of voids first increases and then decreases with increasing α while it continuously declines with the εpA. In summary, our work provides a clear understanding on how the NP functionalization influences the cavitation and crazing process during the fracture process.

Preparation, Characterization and Frictional Properties of Silane Self-Assembled Elastomeric Nanocomposite Polymer Layers

A novel surface modification method was proposed to improve the tribological property of Si. Multilayers were grown on Si（100） substrate by self-assembling monolayer （SAMs） method and filtered catholic vacuum arc （FCVA） technique. The film composition and structure were characterized by using x-ray photoelectron spectroscope （XPS） and Raman spectroscopy （Raman）. Surface morphology and the roughness were also analyzed by an atomic force microscope （AFM） and a scanning electron microscopy （SEM）. The frictional behaviors of the films were evaluated by a UMT tester. Results showed that elastomeric nanocomposite monolayer prepared by SAM was uniformly distributed and isotropy, and the diamond-like carbon （DLC） film was successfully deposited by the FCVA technique. The friction coefficients of the prepared samples were in the range of 0.108-0.188. Furthermore, the friction coefficient slightly increased but the surface quality of the wear trace was improved after adding the copolymer elastomeric macromolecules SEBS on aminopropyl-triethoxysilane （APS） layer due to the inherent long chain of SEBS which abated the immediate impulsion at the interface and changed the kinetic energy into elastic potential energy, and stored it in SEBS.

Electrical properties of structures based on varistor ceramics and polymer nanocomposites with carbon filler

The characteristics of a two-layer structure on the basis of the layers of varistor ceramics and polymeric PPTC nanocomposite being in thermal contact for the purpose of using it as a limiter of constant voltage and long-term varying electrical overvoltages are analyzed.A theoretical model of such a structure has been developed,and its main electrical characteristics are simulated.It is shown that the provision of the required output voltage limitation is performed by selecting the classification voltage of the varistor layer.The maximum current of the varistor layer required for heating the structure is determined by the intensity of heat transfer to the environment.It has established a satisfactory agreement between the theoretical and experimental electrical characteristics for the structure based on the layers used in commercial varistors and PPTC fuses.

Dielectric nanocomposites with superb high-temperature capacitive performance based on high intrinsic dielectric constant polymer

Advancements in power electronics necessitate dielectric polymer films capable of operating at high temperatures and possessing high energy density.Although significant strides have been achieved by integrating inorganic fillers into high-temperature polymer matrices,the inherently low dielectric constants of these matrices have tempered the magnitude of success.In this work,we report an innovative nanocomposite based on sulfonylated polyimide(SPI),distinguished by the incorporation of sulfonyl groups within the SPI backbone and the inclusion of wide bandgap hafnium dioxide(HfO_(2))nanofillers.The nanocomposite has demonstrated notable enhancements in thermal stability,dielectric properties,and capacitive performance at elevated temperatures.Detailed simulations at both molecular and mesoscopic levels have elucidated the mechanisms behind these improvements,which could be attributed to confined segmental motion,an optimized electronic band structure,and a diminished incidence of dielectric breakdown ascribed to the presence of sulfonyl groups.Remarkably,the SPI-HfO_(2)nanocomposite demonstrates a high charge-discharge efficiency of 95.7%at an elevated temperature of 150℃and an applied electric field of 200 MV/m.Furthermore,it achieves a maximum discharged energy density of 2.71 J/cm^(3),signalling its substantial potential for energy storage applications under extreme conditions.