Research of precise pulse plasma arc powder welding technology of thin-walled inner hole parts

The inner hole parts played an oriented or supporting role in engineering machinery and equipment,which are prone to appear surface damages such as wear,strain and corrosion. The precise pulse plasma arc powder welding method is used for surface damage repairing of inner hole parts in this paper. The working principle and process of the technology are illustrated,and the microstructure and property of repairing layer by precise pulse plasma powder welding and CO2 gas shielded welding are tested and observed by microscope,micro hardness tester and X-ray residual stress tester etc. Results showed that the substrate deformation of thin-walled inner hole parts samples by precise pulse plasma powder welding is relatively small. The repair layer and substrate is metallurgical bonding,the transition zones( including fusion zone and heat affected zone) are relatively narrow and the welding quality is good. It showed that the thin-walled inner hole parts can be repaired by this technology and equipment.

轧钢导卫板堆焊修复材料试验研究

以预扩散合金粉为主要材料研制了一种新型导卫板堆焊材料,并制订了合理的堆焊修复工艺,对某厂轧机导卫板进行了堆焊修复。经过现场试验表明,预扩散合金粉对导卫板工作层的强度、耐磨性和抗热疲劳性具有重要影响,堆焊件满足了轧机的使用要求。

粉末等离子弧堆焊工艺在修复农机零件中的应用

对粉末等离子弧堆焊工艺用于修复磨损的锤片、犁铧、钉齿和螺旋挖沟机叶片等四种零件进行了试验研究。优选出两种合金粉末并选配一种合金粉末,确定了堆焊部位、焊层厚度和堆焊各零件的工艺规范参数。室内磨损试验及生产试验均证明了修复零件的使用寿命比新品提高一倍以上,作业成本降低49%-77%。