Influence of the Powder on the Properties of the Liquid Crystal Emulsions

The purpose of study was to evaluate the effect of four powder including titanium dioxide,bismuth oxychloride,silica,and kaolin on the properties of the liquid crystal emulsions.The results show that the addition of titanium dioxide and bismuth oxychloride had no obvious effect on the liquid crystal structure.In addition,the addition of Kaolin and silica have an effect on the stability of the liquid crystal structure.Sensory evaluation and Texture analyzer results shown that the addition of titanium dioxide and bismuth oxychloride had no obvious effect on the spreadability of liquid crystal system.The addition of silica and Kaolin was increased the hardness and adhesive of the liquid crystal system.Rheological experiments shown that the kaolin system had lower structural stability.the system with titanium dioxide,bismuth oxychloride,and silica has good stability.This paper provides data support for the application of powders in the formulation of liquid crystal system,which aims to provide a data basis for the preparation and applications of liquid crystal emulsion.

Transient liquid phase bonding of DD5 superalloy using a designed interlayer: microstructure and mechanical properties

Nickel based single crystal superalloy is currently widely used as the material for turbine blades in aerospace engines.However,metallurgical defects during the manufacturing process and damage during harsh environmental service are inevitable challenges for turbine blades.Therefore,bonding techniques play a very important role in the manufacturing and repair of turbine blades.The transient liquid phase(TLP)bonding of DD5 Ni-based single crystal superalloy was performed using the designed H1 interlayer.A new third-generation Ni-based superalloy T1 powder was mixed with H1 powder as another interlayer to improve the mechanical properties of the bonded joints.The res-ults show that,such a designed H1 interlayer is beneficial to the improvement of shear strength of DD5 alloy bonded joints by adjusting the bonding temperature and the prolongation of holding time.The maximum shear strength at room temperature of the joint with H1 interlayer reached 681 MPa when bonded at 1260℃for 3 h.The addition of T1 powder can effectively reduce holding time or relatively lower bond-ing temperature,while maintaining relatively high shear strength.When 1 wt.%T1 powder was mixed into H1 interlayer,the maximum room temperature shear strength of the joint bonded at 1260℃reached 641 MPa,which could be obtained for only 1 h.Considering the bonding temperature and the efficiency,the acceptable process parameter of H1+5 wt.%T1 interlayer was 1240℃/2 h,and the room tem-perature shear strength reached 613 MPa.

Preparation and characterization of Mo-Cu nanocomposite powders by chemical liquid reduction process

A novel chemical liquid reduction process was employed to prepare nanosized Mo-Cu powders. The precipitates were first obtained by adding ammonium heptamolybdate （（NH4）6Mo7024·4H2O） solution into excess hydrazine hydrate solution, and then mixed the copper chloride solution. The precipitates were subsequently washed, dried, followed by reducing in H2 atmosphere to convert into Mo-Cu composite powders. The composition, morphology and particle size of the Mo-Cu composite powders were characterized by the XRD, SEM and TEM. The effects of the chemical reaction temperature and the magnetic stirring on the morphology of the Mo-Cu powders were also studied. The results show that Mo-Cu powders produced by the chemical liquid reduction process are nearly spherical shape and dispersive distribution state, with particle size ranging from 50 to 100 nm. The chemical reaction temperature and magnetic stirring will change the particle feature of the powders. Because of the Cu3M0209, the reduction process in H2 is the one-stage reduction from the precipitates to the Mo-Cu composite powders.

Preparation and characterization of monodisperse zirconia spherical nanometer powder via lamellar liquid crystal template method

Cubic phase spherical zirconia nano-powder was prepared by a direct template route in the lamellar liquid crystal formed by polyoxyethylene tert-octylphenyl ether(Triton X-100)/sodium dodecyl sulfate(SDS)/H_2O.The precursor powder and zirconia powder were characterized by XRD,FT-IR,TG/DSC,TEM,and SEM methods.Results show that the stability of the lamellar liquid crystal is controlled by NH_3·H_2O concentration.The size of nanoparticles is greatly affected by NH_3·H_2O and ZrOCl_2·8H_2O concentrations.The zirconia nanoparticles show narrow particle size distribution of 10-30 nm.

Preparation for intermetallic powders of Cu-Sn and Cu-Ni-Sn systems via solid-liquid reaction milling technique

The Cu-Sn binary intermetallic powders were obtained via a patented reaction ball milling technique. The Sn melt reacted with the solid-state Cu during the milling process at different temperatures for different intervals. Two kinds of binary intermetallics were obtained. For 12 h,Cu6Sn5 was prepared by milling Sn melt at 573 K while Cu3Sn by milling Sn melt at 773 K. And a mixture of Cu6Sn5 and Cu3Sn was fabricated at 673 K. All these intermetallic powders had mean grain sizes of less than 100 nm. A finer microstructure was obtained by milling Sn melt blended with 20%(mass fraction) Ni powders at 573 K for 12 h. The reaction mechanism and advantages were discussed in comparison with that of high-energy ball milling. The results show the solutionizing of Ni powders in the Cu6Sn5 intermetallic.

Numerical investigation on flow process of liquid metals in melt delivery nozzle during gas atomization process for fine metal powder production

Based on volume of fluid(VoF)interface capturing method and shear-stress transport(SST)k-ω turbulence model,numerical simulation was performed to reveal the flow mechanism of metal melts in melt delivery nozzle(MDN)during gas atomization(GA)process.The experimental validation indicated that the numerical models could give a reasonable prediction on the melt flow process in the MDN.With the decrease of the MDN inner-diameter,the melt flow resistance increased for both molten aluminum and iron,especially achieving an order of 10^(2) kPa in the case of the MDN inner-diameter≤1 mm.Based on the conventional GA process,the positive pressure was imposed on the viscous aluminum alloy melt to overcome its flow resistance in the MDN,thus producing powders under different MDN inner-diameters.When the MDN inner-diameter was reduced from 4 to 2 mm,the yield of fine powder(<150μm)soared from 54.7%to 94.2%.The surface quality of powders has also been improved when using a smaller inner-diameter MDN.

Liquid penetration of freeze-drying and air-drying wood of plantation Chinese fir

A comparative study was conducted on liquid penetration of the freeze-drying and air-drying sapwood and heartwood lumber of plantation Chinese fir （Cunninghamia lanceolata）. The maximum amount of dyeing solution uptake by the capillary rise method was used to evaluate the liquid penetration properties of the treated wood. The pit aspiration ratio was determined by semithin section method. Changes in wood microstructure were investigated using scanning electron microscopy. The results showed that compared with air drying, the freeze drying had a significant effect on liquid penetration of sapwood and heartwood of Chinese fir. The liquid penetration of sapwood is significantly higher than that of the heartwood for both drying treatments. Low pit aspiration ratio and cracks of pits membrane of some bordered pits are the main reasons for increasing liquid penetration after freeze drying treatment.

Form and Mechanism of Sulfate Attack on Cement-based Material Made of Limestone Powder at Low Water-binder Ratio under Low Temperature Conditions

The development of strength and the form of attack of cement-based material made of limestone powder at low water-binder ratio under low-temperature sulfate environment were studied. The results indicate that when water-binder ratio is lower than 0.40, the cement-based material with limestone powder has insignificant change in appearance after being soaked in 10% magnesium sulfate solution at low temperature for 120 d, and has significant change in appearance after being soaked at the age of 200 d. Expansion damage and exfoliation occur on the surface of concrete test cube at different levels. When limestone powder accounts for about 28 percent of cementitious material, with the decrease of water-binder ratio, the compressive strength loss has gradually decreased after the material is soaked in the magnesium sulfate solution at low temperature at the age of 200 d. After the specimen with the water-binder ratio of less than 0.4 and the limestone powder volume of greater than 20% is soaked in 10% magnesium sulfate solution at low temperature at the age of 200 d, gypsum attack-led destruction is caused to the concrete test cube, without thaumasite sulfate attack.

Preparation and study on performance of submicron nickel powder for multilayer chip positive temperature coefficient resistance

Base metal nickel is often used as the inner electrode in multilayer chip positive temperature coefficient resistance （PTCR）. The fine grain of ceramic powders and base metal nickel are necessary. This paper uses reducing hydrazine to gain submicron nickel powder whose diameter was 200-300 nm through adjusting the consumption of nucleating agent PVP properly. The submicron nickel powder could disperse well and was fit for co--fired of multilayer chip PTCR. It analyes the submicron nickel powder through x-ray Diffraction （XRD） and calculates the diameter of nickel by PDF cards. Using XRD analyses it obtains several conclusions： If the molar ratio of hydrazine hydrate and nickel sulfate is kept to be a constant, when enlarging the molar ratio of NaOH/Ni^2＋, the diameter of nickel powder would become smaller. When the temperature in the experiment raises to 70-80 ℃, nickel powder becomes smaller too. And if the molar ratio of NaOH/Ni2＋ is 4, when molar ratio of （C2H5O）2/Ni^2＋ increases, the diameter of nickel would reduce. Results from viewing the powders by optical microscope should be the fact that the electrode made by submicron nickel powder has a better formation and compactness. Furthermore, the sheet resistance testing shows that the electrode made by submicron nickel is smaller than that made by micron nickel.

Low gas-liquid ratio foam flooding for conventional heavy oil

The recovery of heavy oil by water flooding is 10% lower than that of conventional crude oil, so enhanced oil recovery （EOR） is of great significance for heavy oil. In this paper, foam flooding with a gas-liquid ratio （GLR） of 0.2：1 for the Zhuangxi heavy oil （325 mPa.s at 55 ℃） was performed on cores, sand packs and plate model. In sand pack tests, polymer enhanced foam flooding increased oil recovery by 39.8%, which was 11.4% higher than that for alkali/surfactant/polymer （ASP） flooding under the same conditions. Polymer enhanced foam flooding in plate models shows that the low GLR foam flooding increased oil recovery by about 30%, even when the extended water flooding was finished at 90% water cut. Moreover, it was discovered by microscopy that foam was more stable in heavy oil than in light oil. These results confirm that low GLR foam flooding is a promising technology for displacing conventional heavy oil.

On the trajectory of nonturbulent liquid jets in subsonic crossflows at different density ratios

Numerical simulations using volume of fluid(VOF)method are performed to study the impact of liquid-to-gas density ratio on the trajectory of nonturbulent liquid jets in gaseous crossflows.In this paper,large eddy simulation(LES)turbulence model is coupled with the VOF method to describe the turbulence effects accurately.In addition,dynamic adaptive mesh refinement method with two refinement levels is applied to refine the size of the cells located at gas-liquid interface.Density ratio is changed from 10 to 5000 while other nondimensional numbers are kept constant.Large density ratios are considered in this paper since they are common in many practical applications such as solution precursor/suspension plasma sprays.Our simulations show that the penetration height,especially in the farfield,increases as the density ratio increases.A general correlation for the jet trajectory,which can be used for a wide range of density ratios,is developed based on our simulation results.

Automatic Detection Instrument for the Ratio of Chlorine to Bromine in Oxidized Liquid of Bromine Production Based on Fuzzy Method

In the process of bromine production,because of lag adjustment methods,there are problems of adjusting delay,raw material wastage and low growth rate.By considering the nature of bromine production,with the help of fuzzy data processing method,computer detection and display technique,we designed an automatic detection instrument for the ratio of chlorine to bromine in oxidized liquid of bromine production.This instrument can be used to detect the different parameters of raw materials adjustment and control in real time,and afford assurance that raw materials will be adjusted in time.This paper briefly introduces the working mechanism,hardware and software design of the instrument.

Preparation of Pure Copper Powder from Acidic Copper Chloride Waste Etchant

The method for the recycling of copper from copper chloride solution was developed. This process consists of extraction of copper, purification and particle size reduction. In the first step, reductive metal scraps were added to acidic copper chloride waste enchants produced in the PCB industry to obtain copper powder. Composition analysis showed that this powder contained impurities such as Fe, Ni, and water. So, drying and purification were carried out by using microwave and a centrifugal separator. Thereby the copper powder had a purity of higher than 99% and spherical form in morphology. The copper powder size was decreased by ball milling.

Application of bifunctional ionic liquids for extraction and separation of Eu^(3+) from chloride medium

The extraction of Eu^(3+)from chloride medium using bifunctional ionic liquid extractants(Bif-ILEs)tri-n-octylmethyl ammonium bis(2-ethyl hexyl)phosphate([A336][D2EHP])and trihexyltetradecyl phosphonium bis(2-ethylhexyl)phosphate([P_(66614)][D2EHP])in kerosene was studied to develop environmentally friendly extraction process.The extraction behavior of Eu^(3+)was examined by varying key process parameters.The extraction behavior indicates that ammonium-based ionic liquid[A336][D2EHP]shows better extraction efficiency of Eu^(3+)than that of phosphonium-based ionic liquid[P_(66614)][D2EHP].Quantitative extraction of Eu^(3+)is obtained with 0.05 mol/L[A336][D2EHP],whereas,0.1 mol/L of[P_(66614)][D2EHP]is required to achieve the same extraction rate of Eu^(3+).The extraction process is endothermic with respect to[A336][D2EHP].Stripping experiments indicate that 100%of Eu^(3+)can be back extracted from both the loaded ionic liquids using 20 vol.%HNO_(3).The highest separation factor(βY/Eu)of 653.59 is reported at pH of 3.2,and the separation factor of Eu^(3+)over La^(3+)is 30.6 at the same pH.From the leach liquors of waste tube light powder,99.98%of Eu and 99.99%Y are recovered using 0.2 mol/L[A336][D2EHP]in 2-stage cross current extraction with aqueous to organcic ratio(O/A)of 1:1 and 1:2.

Numerical Simulation on Partially Liquid-Filled Sloshing with Baffle Under Different Density Ratios by the CLSVOF/IB Method

The density and viscosity ratios on partially liquid-filled sloshing with baffle have been investigated numerically in this study.As the key to success in the present simulation,the Coupled Level Set and the Volume of Fluid(CLSVOF)method and the Immersed Boundary(IB)method are used to capture gas/liquid and fluid/structure interfaces,respectively.Within the CLSVOF method,surface normal in weighting factors is calculated by the level set function,resulting in a more accurate solution.Furthermore,the Tangent of Hyperbola for INterface Capturing(THINC)coupled with the Weighted Linear Interface Calculation(WLIC)scheme is used for capturing moving interface.As a standard practice,we first validate the code by comparing it with experimental results of liquid sloshing,which involves large deformation of interface.In addition to the validation study of the present method,the problems of liquid sloshing with baffle are investigated to understand kinematics and dynamics behaviors under different density and viscosity ratios.

Investigation of the Laser Powder Bed Fusion Process of Ti-6.5Al-3.5Mo-1.5Zr-0.3Si Alloy

Laser powder bed fusion(LPBF)is an advanced manufacturing technology;however,inappropriate LPBF process parameters may cause printing defects in materials.In the present work,the LPBF process of Ti-6.5Al-3.5Mo-1.5Zr-0.3Si alloy was investigated by a two-step optimization approach.Subsequently,heat transfer and liquid flow behaviors during LPBF were simulated by a well-tested phenomenological model,and the defect formation mechanisms in the as-fabricated alloy were discussed.The optimized process parameters for LPBF were detected as laser power changed from 195 W to 210 W,with scanning speed of 1250 mm/s.The LPBF process was divided into a laser irradiation stage,a spreading flow stage,and a solidification stage.The morphologies and defects of deposited tracks were affected by liquid flow behavior caused by rapid cooling rates.The findings of this research can provide valuable support for printing defect-free metal components.

Preparation of Liquid Soap from Sheep’s Tail Fat

The aim of this study was to select sheep fat from Tsetserleg sum of Arkhangai aimag as raw material and to produce liquid soap. The oil was extracted from raw materials such as sheep’s tail fat (TF), outer fat (OF), and inner fat (IF), which were analyzed by chemical methods, and the liquid soap was obtained by cold methods. Liquid soap was prepared from three types of raw materials, each of which was mixed with 70% fat oil and 30% liquid oil. The ratio was chosen to dilute the liquid soap to 2% of the product. The most suitable oil for preparing liquid soaps from raw materials such as TFO, OFO, and IFO was the tail fat oil (TFO). The highest unsaturated fatty acid content in crude fats and oils was 41.23%, the highest content of saturated fatty acids was 22.3%, and the highest content of methyl-stearate was 33.65% by the GC-MS analytical method.

Dissolution Kinetics of Calcined Ulexite in Ammonium Chloride Solutions at High Solid-to-Liquid Ratios

The dissolution kinetics of calcined ulexite in ammonium chloride solutions at high solid-to-liquid ratios were investigated. In the experiments, calcination temperature, solution concentration, reaction temperature, and pre-hydration were chosen as parameters. It was observed that the dissolution rate increased with increasing calcination temperature, solution concentration, and reaction temperature, whereas it was not affected by pre-hydration. Employing graphical and statistic methods, the dissolution rate, based on homogeneous reaction model, can be given as: (1-X(B2O3))-1-1= k(c(NH4Cl))1.982t. The activation energy for the dissolution of the ulexite sample calcined at 160 ℃ was found to be 84.04 kJ·mol-1.

Microstructure and properties of liquid-phase sintered tungsten heavy alloys by using ultra-fine tungsten powders

The microstructure and properties of liquid-phase sintered 93W-4.9Ni-2.1Fe tungsten heavy alloys using ultra-fine tungsten powders (medium particle size of 700 nm) and original tungsten powders (medium particle size of 3 μm) were investigated respectively. Commercial tungsten powders (original tungsten powders) were mechanically milled in a high-energy attritor mill for 35 h. Ultra-fine tungsten powders and commercial Ni, Fe powders were consolidated into green compacts by using CIP method and liquid-phase sintering at 1 465 ℃ for 30 min in the dissociated ammonia atmosphere. Liquid-phase sintered tungsten heavy alloys using ultra-fine tungsten powders exhibit full densification (above 99% in relative density) and higher strength and elongation compared with conventional liquid-phase sintered alloys using original tungsten powders due to lower sintering temperature at 1 465 ℃ and short sintering time. The mechanical properties of sintered tungsten heavy alloy are found to be mainly dependent on the particles size of raw tungsten powders and liquid-phase sintering temperature.