The Future Trend of E-Mobility in Terms of Battery Electric Vehicles and Their Impact on Climate Change: A Case Study Applied in Hungary

The transportation sector is responsible for 25% of the total Carbon dioxide (CO2) emissions, whereas 60.6% of this sector represents small and medium passenger cars. However, as noted by the European Union Long-term strategy, there are two ways to reduce the amount of CO2 emissions in the transportation sector. The first way is characterized by creating more efficient vehicles. In contrast, the second way is characterized by changing the fuel used. The current study addressed the second way, changing the fuel type. The study examined the potential of battery electric vehicles (BEVs) as an alternative fuel type to reduce CO2 emissions in Hungarys transportation sector. The study used secondary data retrieved from Statista and stata.com to analyze the future trends of BEVs in Hungary. The results showed that the percentage of BEVs in Hungary in 2022 was 0.4% compared to the total number of registered passenger cars, which is 3.8 million. The simple exponential smoothing (SES) time series forecast revealed that the number of BEVs is expected to reach 84,192 in 2030, indicating a percentage increase of 2.21% in the next eight years. The study suggests that increasing the number of BEVs is necessary to address the negative impact of CO2 emissions on society. The Hungarian Ministry of Innovation and Technologys strategy to reduce the cost of BEVs may increase the percentage of BEVs by 10%, resulting in a potential average reduction of 76,957,600 g/km of CO2 compared to gasoline, diesel, hybrid electric vehicles (HEVs), and plug-in hybrid vehicles (PHEVs).

Design and Implementation of a Battery Big Data Platform Through Intelligent Connected Electric Vehicles

The development of a battery management algorithm is highly dependent on high-quality battery operation data,especially the data in extreme conditions such as low temperatures.The data in faults are also essential for failure and safety management research.This study developed a battery big data platform to realize vehicle operation,energy interaction and data management.First,we developed an electric vehicle with vehicle navigation and position detection and designed an environmental cabin that allows the vehicle to operate autonomously.Second,charging and heating systems based on wireless energy transfer were developed and equipped on the vehicle to investigate optimal charging and heating methods of the batteries in the vehicle.Third,the data transmission network was designed,a real-time monitoring interface was developed,and the self-developed battery management system was used to measure,collect,upload,and store battery operation data in real time.Finally,experimental validation was performed on the platform.Results demonstrate the efficiency and reliability of the platform.Battery state of charge estimation is used as an example to illustrate the availability of battery operation data.

Reinforcement Learning-Based Electric Vehicles Energy Management Strategy with Battery Thermal Model

The promotion of electric vehicles(EVs)is restricted due to their short cruising range.It is desirable to design an effective energy management strategy to improve their energy efficiency.Most existing work concerning energy management strategies focused on hybrids rather than the EVs.The work focusing on the energy management strategy for EVs mainly uses the traditional optimization strategies,thereby limiting the advantages of energy economy.To this end,a novel energy management strategy that considered the impact of battery thermal effects was proposed with the help of reinforcement learning.The main idea was to first analyze the energy flow path of EVs,further formulize the energy management as an optimization problem,and finally propose an online strategy based on reinforcement learning to obtain the optimal strategy.Additionally,extensive simulation results have demonstrated that our strategy reduces energy consumption by at least 27.4%compared to the existing methods.

Battery Charger for Electric Vehicles based on a Wireless Power Transmission

In this paper,the case of a battery charger for electric vehicles based on a wireless power transmission is addressed.The specificity of every stage of the overall system is presented.Based on calculated and measured results,relevant capacitive compensations of the transformer and models are suggested and discussed in order to best match the operating mode and aiming at simplifying as much as possible the control and the electronics of the charger.

Driving and Braking Control of PM Synchronous Motor Based on Low-resolution Hall Sensor for Battery Electric Vehicle

Resolvers are normally employed for rotor positioning in motors for electric vehicles, but resolvers are expensive and vulnerable to vibrations. Hall sensors have the advantages of low cost and high reliability, but the positioning accuracy is low. Motors with Hall sensors are typically controlled by six-step commutation algorithm, which brings high torque ripple. This paper studies the high-performance driving and braking control of the in-wheel permanent magnetic synchronous motor （PMSM） based on low-resolution Hall sensors. Field oriented control （FOC） based on Hall-effect sensors is developed to reduce the torque ripple. The positioning accuracy of the Hall sensors is improved by interpolation between two consecutive Hall signals using the estimated motor speed. The position error from the misalignment of the Hall sensors is compensated by the precise calibration of Hall transition timing. The braking control algorithms based on six-step commutation and FOC are studied. Two variants of the six-step commutation braking control, namely, half-bridge commutation and full-bridge commutation, are discussed and compared, which shows that the full-bridge commutation could better explore the potential of the back electro-motive forces （EMF）, thus can deliver higher efficiency and smaller current ripple. The FOC braking is analyzed with the phasor diagrams. At a given motor speed, the motor turns from the regenerative braking mode into the plug braking mode if the braking torque exceeds a certain limit, which is proportional to the motor speed. Tests in the dynamometer show that a smooth control could be realized by FOC driving control and the highest efficiency and the smallest current ripple could be achieved by FOC braking control, compared to six-step commutation braking control. Therefore, FOC braking is selected as the braking control algorithm for electric vehicles. The proposed research ensures a good motor control performance while maintaining low cost and high reliability.

Towards Realistic Vibration Testing of Large Floor Batteries for Battery Electric Vehicles (BEV)

This contribution shows an analysis of vibration measurement on large floor-mounted traction batteries of Battery Electric Vehicles(BEV).The focus lies on the requirements for a realistic replication of the mechanical environments in a testing laboratory.Especially the analysis on global bending transfer functions and local corner bending coherence indicate that neither a fully stiff fixation of the battery nor a completely independent movement on the four corners yields a realistic and conservative test scenario.The contribution will further show what implication these findings have on future vibration&shock testing equipment for large traction batteries.Additionally,it will cover an outlook on how vibration behavior of highly integrated approaches(cell2car)changes the mechanical loads on the cells.

Research on Thermal Management Control Strategy of Electric Vehicle Liquid Cooling Battery Pack

Due to the risk of thermal runaway in the charging and discharging process of a soft packed lithium battery pack for electric vehicles,a stamping channel liquid cooling plate cooling system is designed,and then the heat dissipation problem of the battery pack is solved through reasonable thermal management control strategy.Using computational fluid dynamics simulation software star-CCM+,the thermal management control strategy is optimized through simulation technology,and the temperature field distribution of battery pack is obtained.Finally,an experimental platform is built,combined with experiments,the effectiveness of the thermal management control strategy of the cooling system is verified.The results show that when the battery pack is in the environment of 25℃,the maximum temperature of the cooling system can be lower than 40℃,the maximum temperature difference between all single batteries is within 5℃,and the maximum temperature difference between inlet and outlet coolant is 3℃,which can meet the heat dissipation requirements of the battery pack and prevent out of control heat generation.

A Comprehensive Approach for the Clustering of Similar-Performance Cells for the Design of a Lithium-Ion Battery Module for Electric Vehicles

An energy-storage system comprised of lithium-ion battery modules is considered to be a core component of new energy vehicles,as it provides the main power source for the transmission system.However,manufacturing defects in battery modules lead to variations in performance among the cells used in series or parallel configuration.This variation results in incomplete charge and discharge of batteries and non-uniform temperature distribution,which further lead to reduction of cycle life and battery capacity over time.To solve this problem,this work uses experimental and numerical methods to conduct a comprehensive investigation on the clustering of battery cells with similar performance in order to produce a battery module with improved electrochemical performance.Experiments were first performed by dismantling battery modules for the measurement of performance parameters.The kmeans clustering and support vector clustering(SVC)algorithms were then employed to produce battery modules composed of 12 cells each.Experimental verification of the results obtained from the clustering analysis was performed by measuring the temperature rise in the cells over a certain period,while air cooling was provided.It was found that the SVC-clustered battery module in Category 3 exhibited the best performance,with a maximum observed temperature of 32℃.By contrast,the maximum observed temperatures of the other battery modules were higher,at 40℃for Category 1(manufacturer),36℃for Category 2(manufacturer),and 35℃for Category 4(k-means-clustered battery module).

Experimental Investigation on Cooling/Heating Characteristics of Ultra-Thin Micro Heat Pipe for Electric Vehicle Battery Thermal Management

Due to the heat pipes’ transient conduction,phase change and fluid dynamics during cooling/heating with high frequency charging/discharging of batteries,it is crucial to investigate in depth the experimental dynamic thermal characteristics in such complex heat transfer processes for more accurate thermal analysis and design of a BTMS. In this paper,the use of ultra?thin micro heat pipe(UMHP) for thermal management of a lithium?ion battery pack in EVs is explored by experiments to reveal the cooling/heating characteristics of the UMHP pack. The cooling performance is evaluated under di erent constant discharging and transient heat inputs conditions. And the heating e ciency is assessed under several sub?zero temperatures through heating films with/without UMHPs. Results show that the pro?posed UMHP BTMS with forced convection can keep the maximum temperature of the pack below 40 °C under 1 ~ 3 C discharging,and e ectively reduced the instant temperature increases and minimize the temperature fluctuation of the pack during transient federal urban driving schedule(FUDS) road conditions. Experimental data also indicate that heating films stuck on the fins of UMHPs brought about adequate high heating e ciency comparing with that stuck on the surface of cells under the same heating power,but has more convenient maintenance and less cost for the BTMS. The experimental dynamic temperature characteristics of UMHP which is found to be a high?e cient and low?energy consumption cooling/heating method for BTMSs,can be performed to guide thermal analysis and optimiza?tion of heat pipe BTMSs.

SOC distribution-based modeling for lithium-ion battery for electric vehicles using numerical optimization

In order to simulate electrical characteristics of a lithium-ion battery used in electric vehicles in a good manner,a three-layer battery model is established.The charge of the lithium-ion battery is assumed to distribute among the three layers and their interaction is used to depict hysteresis and relaxation effect observed in the lithium-ion battery.The model parameters are calibrated and optimized through a numerically nonlinear least squares algorithm in Simulink Parameter Estimation Toolbox for an experimental data set sampled in a hybrid pulse test of the battery.Evaluation results showed that the established model is able to provide an acceptable accuracy in estimating the State of Charge of the lithium-ion battery in an open-loop fashion for a sufficiently long time and to describe the battery voltage behavior more accurately than a commonly used battery model.The battery modeling accuracy can thereby satisfy the requirement for practical electric vehicle applications.

Online model identification of lithium-ion battery for electric vehicles

In order to characterize the voltage behavior of a lithium-ion battery for on-board electric vehicle battery management and control applications,a battery model with a moderate complexity was established.The battery open circuit voltage (OCV) as a function of state of charge (SOC) was depicted by the Nernst equation.An equivalent circuit network was adopted to describe the polarization effect of the lithium-ion battery.A linear identifiable formulation of the battery model was derived by discretizing the frequent-domain description of the battery model.The recursive least square algorithm with forgetting was applied to implement the on-line parameter calibration.The validation results show that the on-line calibrated model can accurately predict the dynamic voltage behavior of the lithium-ion battery.The maximum and mean relative errors are 1.666% and 0.01%,respectively,in a hybrid pulse test,while 1.933% and 0.062%,respectively,in a transient power test.The on-line parameter calibration method thereby can ensure that the model possesses an acceptable robustness to varied battery loading profiles.

Study on battery state of charge correct algorithm of electric vehicle

State of Charge （SOC） is used to adjust the initialization SOC value so as to make electric vehicle simulation results close to real vehicle performance. This paper firstly analyses the battery SOC correct algorithm, then uses ADVISOR which is a electric vehicle simulation software to simulate a hybrid electric car with three different cases of no SOC correct, linear SOC correct and zero delta SOC correct, as well as makes the compare and analysis for those simulation results. In the end, an overall conclusion to SOC correct algorithm is given.

A multifunctional battery module design for electric vehicle

Reducing the overall vehicle weight is an efficient,system-level approach to increase the drive range of electric vehicle,for which structural parts in auto-frame may be replaced by battery modules.Such battery modules must be structurally functional,e.g.,energy absorbing,while the battery cells are not necessarily loading–carrying.We designed and tested a butterfly-shaped battery module of prismatic cells,which could self-unfold when subjected to a compressive loading.Angle guides and frictionless joints were employed to facilitate the large deformation.Desired resistance to external loading was offered by additional energy absorption elements.The battery-module behavior and the battery-cell performance were controlled separately.Numerical simulation verified the experimental results.

Dynamic Cell Modeling for Accurate SOC Estimation in Autonomous Electric Vehicles

This paper presents findings on dynamic cell modeling for state-of-charge (SOC) estimation in an autonomous electric vehicle (AEV). The studied cells are Lithium-Ion Polymer-based with a nominal capacity of around 8 Ah, optimized for power-needy applications. The AEV operates in a harsh environment with rate requirements up to ±25C and highly dynamic rate profiles, unlike portable-electronic applications with constant power output and fractional C rates. SOC estimation methods effective in portable electronics may not suffice for the AEV. Accurate SOC estimation necessitates a precise cell model. The proposed SOC estimation method utilizes a detailed Kalman-filtering approach. The cell model must include SOC as a state in the model state vector. Multiple cell models are presented, starting with a simple one employing “Coulomb counting” as the state equation and Shepherd’s rule as the output equation, lacking prediction of cell relaxation dynamics. An improved model incorporates filter states to account for relaxation and other dynamics in closed-circuit cell voltage, yielding better performance. The best overall results are achieved with a method combining nonlinear autoregressive filtering and dynamic radial basis function networks. The paper includes lab test results comparing physical cells with model predictions. The most accurate models obtained have an RMS estimation error lower than the quantization noise floor expected in the battery-management-system design. Importantly, these models enable precise SOC estimation, allowing the vehicle controller to utilize the battery pack’s full operating range without overcharging or undercharging concerns.

Equalization Charging and Protection System for Electric Vehicle

A system is developed to improve the series battery packs uniformities and charging protection and the implementation of battery equalization charging and protection system is also introduced. The functions of equalization charging and overcharging protection are analyzed and the control model of series battery packs equalization charging is setup. The diverting-current and feedback bus voltage are measured during the series Li-ion battery packs equalization charging experiment. The field operation on Electric luxury transit bus BFC6100EV shows that the system betters the battery series charging uniformities and overcharging protection, improves the battery performance and extends the battery life.

Online Identification of Power Battery Parameters for Electric Vehicles Using a Decoupling Multiple Forgetting Factors Recursive Least Squares Method

Li-ion batteries are widely used in electric vehicles(EVs).However,the accuracy of online SOC estimation is still challenging due to the time-varying parameters in batteries.This paper proposes a decoupling multiple forgetting factors recursive least squares method(DMFFRLS)for EV battery parameter identification.The errors caused by the different parameters are separated and each parameter is tracked independently taking into account the different physical characteristics of the battery parameters.The Thevenin equivalent circuit model(ECM)is employed considering the complexity of battery management system(BMS)on the basis of comparative analysis of several common battery ECMs.In addition,decoupling multiple forgetting factors are used to update the covariance due to different degrees of error of each parameter in the identification process.Numerous experiments are employed to verify the proposed DMFFRLS method.The parameters for commonly used LiFePO4(LFP),Li(NiCoMn)O2(NCM)battery cells and battery packs are identified based on the proposed DMFFRLS method and three conventional methods.The experimental results show that the error of the DMFFRLS method is less than 15 mV,which is significantly lower than the conventional methods.The proposed DMFFRLS shows good performance for parameter identification on different kind of batteries,and provides a basis for state of charge(SOC)estimation and BMS design of EVs.

Key Technologies and Prospects for Electric Vehicles Within Emerging Power Systems: Insights from Five Aspects

The energy revolution requires coordination in energy consumption, supply, storage and institutional systems.Renewable energy generation technologies, along with their associated costs, are already fully equipped for large-scale promotion.However, energy storage remains a bottleneck, and solutions areneeded through the use of electric vehicles, which traditionallyplay the role of energy consumption in power systems. Toclarify the key technologies and institutions that support EVsas terminals for energy use, storage, and feedback, the CSEEJPES forum assembled renowned experts and scholars in relevantfields to deliver keynote reports and engage in discussions ontopics such as vehicle–grid integration technology, advancedsolid-state battery technology, high-performance electric motortechnology, and institutional innovation in the industry chain.These experts also provided prospects for energy storage andutilization technologies capable of decarbonizing new powersystems.

Analysis of Hybrid Rechargeable Energy Storage Systems in Series Plug-In Hybrid Electric Vehicles Based on Simulations

In this paper, an extended analysis of the performance of different hybrid Rechargeable Energy Storage Systems (RESS) for use in Plug-in Hybrid Electric Vehicle (PHEV) with a series drivetrain topology is analyzed, based on simulations with three different driving cycles. The investigated hybrid energy storage topologies are an energy optimized lithium-ion battery (HE) in combination with an Electrical Double-Layer Capacitor (EDLC) system, in combination with a power optimized lithium-ion battery (HP) system or in combination with a Lithium-ion Capacitor (LiCap) system, that act as a Peak Power System. From the simulation results it was observed that hybridization of the HE lithium-ion based energy storage system resulted from the three topologies in an increased overall energy efficiency of the RESS, in an extended all electric range of the PHEV and in a reduced average current through the HE battery. The lowest consumption during the three driving cycles was obtained for the HE-LiCap topology, where fuel savings of respectively 6.0%, 10.3% and 6.8% compared with the battery stand-alone system were achieved. The largest extension of the range was achieved for the HE-HP configuration (17% based on FTP-75 driving cycle). HP batteries however have a large internal resistance in comparison to EDLC and LiCap systems, which resulted in a reduced overall energy efficiency of the hybrid RESS. Additionally, it was observed that the HP and LiCap systems both offer significant benefits for the integration of a peak power system in the drivetrain of a Plug-in Hybrid Electric Vehicle due to their low volume and weight in comparison to that of the EDLC system.

Modeling and Experimental Verification of Electric Vehicles Off-Grid Photovoltaic Powered Charging Station

With the increasing development of EVs, the energy demand from theconventional utility grid increases in proportion. On the other hand, photovoltaic(PV) energy sources can overcome several problems when charging EVs from theutility grid especially in remote areas. This paper presents an effective photovoltaic stand-alone charging station for EV applications. The proposed charging station incorporates PV array, a lithium-ion battery representing the EV battery, and alead-acid battery representing the energy storage system (ESS). A bidirectionalDC-DC converter is employed for charging/discharging the ESS and a unidirectional DC-DC converter is utilized for charging the EV battery. The proposed controllers achieve maximum power extraction from the PV and regulate the DC-linkvoltage. It also controls the voltage and current levels of both the ESS and the EVduring the charging/discharging process. The study has been applied to two caseswith different power levels. Analysis, simulation, and implementation of the proposed system are presented. A 120 W laboratory prototype is carried out to verifythe system performance, experimentally. Design guides for higher power levelsare proposed to help in choosing the proper parameters of the converters. Boththe simulation and experimental results are matched and verify the highperformance of the proposed system.