Blade-Coated Porous 3D Carbon Composite Electrodes Coupled with Multiscale Interfaces for Highly Sensitive All-Paper Pressure Sensors

Flexible and wearable pressure sensors hold immense promise for health monitoring,covering disease detection and postoperative rehabilitation.Developing pressure sensors with high sensitivity,wide detection range,and cost-effectiveness is paramount.By leveraging paper for its sustainability,biocompatibility,and inherent porous structure,herein,a solution-processed all-paper resistive pressure sensor is designed with outstanding performance.A ternary composite paste,comprising a compressible 3D carbon skeleton,conductive polymer poly(3,4-ethylene dioxythiophene):poly(styrenesulfonate),and cohesive carbon nanotubes,is blade-coated on paper and naturally dried to form the porous composite electrode with hierachical micro-and nano-structured surface.Combined with screen-printed Cu electrodes in submillimeter finger widths on rough paper,this creates a multiscale hierarchical contact interface between electrodes,significantly enhancing sensitivity(1014 kPa-1)and expanding the detection range(up to 300 kPa)of as-resulted all-paper pressure sensor with low detection limit and power consumption.Its versatility ranges from subtle wrist pulses,robust finger taps,to large-area spatial force detection,highlighting its intricate submillimetermicrometer-nanometer hierarchical interface and nanometer porosity in the composite electrode.Ultimately,this all-paper resistive pressure sensor,with its superior sensing capabilities,large-scale fabrication potential,and cost-effectiveness,paves the way for next-generation wearable electronics,ushering in an era of advanced,sustainable technological solutions.

Selection of a Minimal Complexity of a Transformation Functions of Pressure Sensors with a Maintained Given Measurement Accuracy

For series manufacture of pressure sensors, stage of technological tests is performed, related to a definition of the manufacturing accuracy of the sensors. Technological test plan of pressure sensors involves testing the sensors on certain fixed temperature and pressure points available in the table. According to a test results, we determine transformation function mathematical model coefficients of sensors and accordance by the claimed accuracy class, of the manufactured sensors. The cost of pressure sensors mostly depends on the cost of this step and determined by the complexity of the used transformation function model. The analysis of a contemporary works associated with the choice of transformation functions for smart pressure sensors. A new proposed indicator of model complexity of a sensor transformation function. In details shown features of the complexity indicator use and given an example. In the article was set and resolved the task to reduce the cost of the tests for commercially available sensors, by reducing the number of temperature points, without compromising the accuracy of the sensor measurement ability.

Morphological Engineering of Sensing Materials for Flexible Pressure Sensors and Artificial Intelligence Applications

As an indispensable branch of wearable electronics,flexible pressure sensors are gaining tremendous attention due to their extensive applications in health monitoring,human-machine interaction,artificial intelligence,the internet of things,and other fields.In recent years,highly flexible and wearable pressure sensors have been developed using various materials/structures and transduction mechanisms.Morphological engineering of sensing materials at the nanometer and micrometer scales is crucial to obtaining superior sensor performance.This review focuses on the rapid development of morphological engineering technologies for flexible pressure sensors.We discuss different architectures and morphological designs of sensing materials to achieve high performance,including high sensitivity,broad working range,stable sensing,low hysteresis,high transparency,and directional or selective sensing.Additionally,the general fabrication techniques are summarized,including self-assembly,patterning,and auxiliary synthesis methods.Furthermore,we present the emerging applications of high-performing microengineered pressure sensors in healthcare,smart homes,digital sports,security monitoring,and machine learning-enabled computational sensing platform.Finally,the potential challenges and prospects for the future developments of pressure sensors are discussed comprehensively.

Silver Nanowire Electrodes: Conductivity Improvement Without Post-treatment and Application in Capacitive Pressure Sensors

Transparent electrode based on silver nanowires(Ag NWs) emerges as an outstanding alternative of indium tin oxide film especially for flexible electronics. However, the conductivity of Ag NWs transparent electrode is still dramatically limited by the contact resistance between nanowires at high transmittance. Polyvinylpyrrolidone(PVP) layer adsorbed on the nanowire surface acts as an electrically insulating barrier at wire–wire junctions, and some devastating post-treatment methods are proposed to reduce or eliminate PVP layer, which usually limit the application of the substrates susceptible to heat or pressure and burden the fabrication with high-cost, time-consuming, or inefficient processes. In this work, a simple and rapid pre-treatment washing method was proposed to reduce the thickness of PVP layer from 13.19 to0.96 nm and improve the contact between wires. Ag NW electrodes with sheet resistances of 15.6 and 204 X sq-1have been achieved at transmittances of 90 and 97.5 %, respectively. This method avoided any post-treatments and popularized the application of high-performance Ag NW transparent electrode on more substrates. The improved Ag NWs were successfully employed in a capacitive pressure sensor with high transparency, sensitivity, and reproducibility.

Highly Sensitive Flexible Pressure Sensors based on Graphene/Graphene Scrolls Multilayer Hybrid Films

In recent years,flexible pressure sensors have attracted much attention owing to their potential applications in motion detection and wearable electronics.As a result,important innovations have been reported in both conductive materials and the underlying substrates,which are the two crucial components of a pressure sensor.1D materials like nanowires are being widely used as the conductive materials in flexible pressure sensors,but such sensors usually exhibit low performances mainly due to the lack of strong interfacial interactions between the substrates and 1D materials.In this paper,we report the use of graphene/graphene scrolls hybrid multilayers films as the conductive material and a microstructured polydimethylsiloxane substrate using Epipremnum aureum leaf as the template to fabricate highly sensitive pressure sensors.The 2D structure of graphene allows to strongly anchor the scrolls to ensure the improved adhesion between the highly conductive hybrid films and the patterned substrate.We attribute the increased sensitivity(3.5 k Pa^-1),fast response time(<50 ms),and the good reproducibility during 1000 loading-unloading cycles of the pressure sensor to the synergistic effect between the 1D scrolls and 2D graphene films.Test results demonstrate that these sensors are promising for electronic skins and motion detection applications.

Carbon nanotube cuprous oxide composite based pressure sensors

In this paper, we present the design, the fabrication, and the experimental results of carbon nanotube （CNT） and Cu20 composite based pressure sensors. The pressed tablets of the CNT Cu20 composite are fabricated at a pressure of 353 MPa. The diameters of the multiwalled nanotubes （MWNTs） are between 10 nm and 30 nm. The sizes of the Cu20 micro particles are in the range of 3-4 μm. The average diameter and the average thickness of the pressed tablets are 10 mm and 4.0 mm, respectively. In order to make low resistance electric contacts, the two sides of the pressed tablet are covered by silver pastes. The direct current resistance of the pressure sensor decreases by 3.3 times as the pressure increases up to 37 kN/m^2. The simulation result of the resistance-pressure relationship is in good agreement with the experimental result within a variation of ±2%.

Self-calibration and algorithm of sample set of piezoresistive pressure sensors

Aiming at piezoresistive pressure sensors, this paper studies simulation of standard pressure by using benchmark current source and self-calibration of the sampling data characteristics. A data fusion algorithm for sample set is presented which transforms a surface problem into a curve fitting and interpolation problem. The simulation result shows that benchmark current source simulating pressure is successful and data fusion algorithm is effective. The maximum measurement error is only 0.098 kPa and maximum relative error is 0.92% at 0-45 kPa and -10-45~C.

Enhancing Accuracy of Flexible Piezoresistive Pressure Sensors by Suppressing Seebeck Effect

Flexible piezoresistive pressure sensors can offer convenient detection of mechanical deformations for wearable electronics.Previous studies of flexible piezoresistive pressure sensors focus on the sensitivity but the low-cost and self-powered sensors remain a challenge due to the deviation of resistance signal acquisition caused by thermoelectric voltage.Here,piezoresistive pressure sensors with ultralow Seebeck coefficient of-0.72μV/K based on carbon nanotubes(CNTs)/polyethyleneimine(PEI)/melamine(CPM)sponge are reported.Due to the diminished Seebeck effect,the CPM sponge pressure sensors successfully reduce the deviation to 18.75%and can keep stable sensitivity and resistance change under a very low working voltage and change temperature environment.The stable properties of the sensors make them successful to work for real-time sensing in self-powered wearable electronics.

Wearable pressure sensors based on antibacterial and porous chitosan hydrogels for full-range human motion detection

Wearable pressure sensors made from conductive hydrogels hold significant potential in health monitoring.However,limited pressure range(Pa to hundreds of kPa)and inadequate antibacterial properties restrict their practical applications in diagnostic and health evaluation.Herein,a wearable high-performance pressure sensor was assembled using a facilely prepared porous chitosan-based hydrogel,which was constructed from commercial phenolphthalein particles as a sacrificial template.The relationship between the porosity of hydrogels and sensing performance of sensors was systematically explored.Herein,the wearable pressure sensor,featuring an optimized porosity of hydrogels,exhibits an ultrawide sensing capacity from 4.83 Pa to 250 k Pa(range-to-limit ratio of 51,760)and high sensitivity throughout high pressure ranges(0.7 kPa~(-1),120–250 kPa).The presence of chitosan endows these hydrogels with outstanding antibacterial performance against E.coli and S.aureus,making them ideal candidates for use in wearable electronics.These features allow for a practical approach to monitor full-range human motion using a single device with a simple structure.

Silk fibroin-based flexible pressure sensors:processing and application

With the advent of the internet of things and artificial intelligence,flexible and portable pressure sensors have shown great application potential in human-computer interaction,personalized medicine and other fields.By comparison with traditional inorganic materials,flexible polymeric materials conformable to the human body are more suitable for the fabrication of wearable pressure sensors.Given the consumption of a huge amount of flexible wearable electronics in near future,it is necessary to turn their attention to biodegradable polymers for the fabrication of flexible pressure sensors toward the development requirement of green and sustainable electronics.In this paper,the structure and properties of silk fibroin(SF)are introduced,and the source and research progress of the piezoelectric properties of SF are systematically discussed.In addition,this paper summarizes the advance in the studies on SF-based capacitive,resistive,triboelectric,and piezoelectric sensors reported in recent years,and focuses on their fabrication methods and applications.Finally,this paper also puts forward the future development trend of high-efficiency fabrication and corresponding application of SF-based piezoelectric sensors.It offers new insights into the design and fabrication of green and biodegradable bioelectronics for in vitro and in vivo sensing applications.

Laser speckle grayscale lithography:a new tool for fabricating highly sensitive flexible capacitive pressure sensors

Achieving a high sensitivity for practical applications has always been one of the main developmental directions for wearable flexible pressure sensors.This paper introduces a laser speckle grayscale lithography system and a novel method for fabricating random conical array microstructures using grainy laser speckle patterns.Its feasibility is attributed to the autocorrelation function of the laser speckle intensity,which adheres to a first-order Bessel function of the first kind.Through objective speckle size and exposure dose manipulations,we developed a microstructured photoresist with various micromorphologies.These microstructures were used to form polydimethylsiloxane microstructured electrodes that were used in flexible capacitive pressure sensors.These-1 sensors exhibited an ultra-high sensitivity:19.76 kPa for the low-pressure range of 0-100 Pa.Their minimum detection threshold was 1.9 Pa,and they maintained stability and resilience over 10,000 test cycles.These sensors proved to be adept at capturing physiological signals and providing tactile feedback,thereby emphasizing their practical value.

Advancing pressure sensors performance through a flexible MXene embedded interlocking structure in a microlens array

Piezoresistive composite elastomers have shown great potentials for wearable and flexible electronic applications due to their high sensitivity,excellent frequency response,and easy signal detection.A composition membrane sensor with an interlocked structure has been developed and demonstrated outstanding pressure sensitivity,fast response time,and low temperature drift features.Compared with a flexible MXene-based flat sensor(Ti_(3)C_(2)),the interlocked sensor exhibits a significantly improved pressure sensitivity of two magnitudes higher(21.04 kPa^(-1)),a fast reaction speed of 31 ms,and an excellent cycle life of 5000 test runs.The viability of sensor in responding to various external stimuli with high deformation capacity has been confirmed by calculating the force distribution of a polydimethylsiloxane(PDMS)film model with a microlens structure using the solid mechanics module in COMSOL.Unlike conventional process,we utilized three-dimensional(3D)laser-direct writing lithography equipment to directly transform high-precision 3D data into a micro-nano structure morphology through variable exposure doses,which reduces the hot melting step.Moreover,the flexible pressure device is capable of detecting and distinguishing signals ranging from finger movements to human pulses,even for speech recognition.This simple,convenient,and large-format lithographic method offers new opportunities for developing novel human-computer interaction devices.

Facile fabrication of microstructured surface using laser speckle for high-sensitivity capacitive pressure sensors

The design of a maskless exposure system for fabricating the microstructured surface based on the grainy light illumination generated by laser speckle is reported. Upon combining with soft lithography, we obtained microstructured polydimethylsiloxane electrodes with microstructure sizes of 20 μm and 40 μm and microstructure fill factors ranging from 10% to 90%. The feasibility of using this method in fabricating high-sensitivity capacitive pressure sensors was demonstrated. The sensor shows the highest sensitivity of 2.14 k Pa-1under 0–100 Pa pressures, the low detection limit of 4.9 Pa, and the excellent stability and durability of 10000 cycles. The method of employing laser speckle in fabricating microstructures with different morphologies is simple and robust, which is superior to other methods such as traditional photolithography.

Revolutionizing Thermal Stability and Self‑Healing in Pressure Sensors:A Novel Approach

Soft electronics,which require mechanical elasticity,rely on elastic materials that have both a small Young’s modulus and a large elastic strain range.These materials,however,are prone to damage when stress accumulates,presenting a significant challenge for soft electronics.To address this issue,the integration of self-healing functionality into these materials appears to be a promising solution.Dynamic covalent bond chemistry has been utilized to design high-strength polymers with controllable reversibility.Nonetheless,the temperature needed to trigger self-healing may induce thermal damage to other parts of the device.In contrast,if the self-healing temperature is reduced,the device might suffer damage when exposed to temperatures exceeding the self-healing point due to the low stability of the polymer at high temperatures.These challenges highlight the need for materials that can self-heal at low temperatures while maintaining thermal stability at high temperatures.In response to this challenge,we propose a novel approach that involves forming a microfibrous network using polycaprolactone(PCL),a material with a low melting temperature of 60°C that is widely utilized in shape memory and self-healing materials.We fabricated the conductive fiber by encapsulating a microfiber PCL network with MXene nanosheets.These MXene nanosheets were seamlessly coated on the PCL fiber’s surface to prevent shape deformation at high temperatures.Furthermore,they exhibited high thermal conductivity,facilitating rapid internal heat dissipation.Consequently,the MXene/PCL microfiber networks demonstrated self-healing capabilities at 60°C and thermal stability above 200°C.This makes them potentially suitable for stretchable,self-healing electronic devices that need to withstand high temperatures.

Lithographic printing inspired in-situ transfer of MXene-based films with localized topo-electro tunability for high-performance flexible pressure sensors

MXene-based films have been intensively explored for construction of piezoresistive flexible pressure sensors owing to their excellent mechanical and electrical properties.High pressure sensitivity relies on pre-molding a flexible substrate,or regulating the micromorphology of MXene sheets,to obtain a micro-structured surface.However,the two avenues usually require complicated and time-consuming microfabrication or wet chemical processing,and are limited to non-adjustable topographicelectrical(topo-electro)properties.Herein,we propose a lithographic printing inspired in-situ transfer(LIPIT)strategy to fabricate MXene-ink films(MIFs).In LIPIT,MIFs not only inherit ridge-and-valley microstructure from paper substrate,but also achieve localized topo-electro tunability by programming ink-writing patterns and cycles.The MIF-based flexible pressure sensor with periodical topo-electro gradient exhibits remarkably boosted sensitivity in a wide sensing range(low detection limit of 0.29 Pa and working range of 100 kPa).The MIF sensor demonstrates versatile applicability in both subtle and vigorous pressuresensing fields,ranging from pulse wave extraction and machine learning-assisted surface texture recognition to piano-training glove(PT-glove)for piano learning.The LIPIT is quick,low-cost,and compatible with free ink/substrate combinations,which promises a versatile toolbox for designing functional MXene films with tailored morphological-mechanical-electrical properties for extended application scenarios.

A personalized electronic textile for ultrasensitive pressure sensing enabled by biocompatible MXene/ PEDOT:PSS composite

Flexible,breathable,and highly sensitive pressure sensors have increasingly become a focal point of interest due to their pivotal role in healthcare monitoring,advanced electronic skin applications,and disease diagnosis.However,traditional methods,involving elastomer film-based substrates or encapsulation techniques,often fall short due to mechanical mismatches,discomfort,lack of breathability,and limitations in sensing abilities.Consequently,there is a pressing need,yet it remains a significant challenge to create pressure sensors that are not only highly breathable,flexible,and comfortable but also sensitive,durable,and biocompatible.Herein,we present a biocompatible and breathable fabric-based pressure sensor,using nonwoven fabrics as both the sensing electrode(coated with MXene/poly(3,4-ethylenedioxythiophene):polystyrene sulfonate[PEDOT:PSS])and the interdigitated electrode(printed with MXene pattern)via a scalable spray-coating and screen-coating technique.The resultant device exhibits commendable air permeability,biocompatibility,and pressure sensing performance,including a remarkable sensitivity(754.5 kPa^(−1)),rapid response/recovery time(180/110 ms),and robust cycling stability.Furthermore,the integration of PEDOT:PSS plays a crucial role in protecting the MXene nanosheets from oxidation,significantly enhancing the device's long-term durability.These outstanding features make this sensor highly suitable for applications in fullrange human activities detection and disease diagnosis.Our study underscores the promising future of flexible pressure sensors in the realm of intelligent wearable electronics,setting a new benchmark for the industry.

Ultra-broadband microwave absorber and high-performance pressure sensor based on aramid nanofiber,polypyrrole and nickel porous aerogel

Electronic devices have become ubiquitous in our daily lives,leading to a surge in the use of microwave absorbers and wearable sensor devices across various sectors.A prime example of this trend is the aramid nanofibers/polypyrrole/nickel(APN)aerogels,which serve dual roles as both microwave absorbers and pressure sensors.In this work,we focused on the preparation of aramid nanofibers/polypyrrole(AP15)aerogels,where the mass ratio of aramid nanofibers to pyrrole was 1:5.We employed the oxidative polymerization method for the preparation process.Following this,nickel was thermally evaporated onto the surface of the AP15 aerogels,resulting in the creation of an ultralight(9.35 mg·cm^(-3)).This aerogel exhibited a porous structure.The introduction of nickel into the aerogel aimed to enhance magnetic loss and adjust impedance matching,thereby improving electromagnetic wave absorption performance.The minimum reflection loss value achieved was-48.7 dB,and the maximum effective absorption bandwidth spanned 8.42 GHz with a thickness of 2.9 mm.These impressive metrics can be attributed to the three-dimensional network porous structure of the aerogel and perfect impedance matching.Moreover,the use of aramid nanofibers and a three-dimensional hole structure endowed the APN aerogels with good insulation,flame-retardant properties,and compression resilience.Even under a compression strain of 50%,the aerogel maintained its resilience over 500 cycles.The incorporation of polypyrrole and nickel particles further enhanced the conductivity of the aerogel.Consequently,the final APN aerogel sensor demonstrated high sensitivity(10.78 kPa-1)and thermal stability.In conclusion,the APN aerogels hold significant promise as ultra-broadband microwave absorbers and pressure sensors.

Flexible polydimethylsiloxane pressure sensor with micro-pyramid structures and embedded silver nanowires:A novel application in urinary flow measurement

Flexible pressure sensors are lightweight and highly sensitive,making them suitable for use in small portable devices to achieve precise measurements of tiny forces.This article introduces a low-cost and easy-fabrication strategy for piezoresistive flexible pressure sensors.By embedding silver nanowires into a polydimethylsiloxane layer with micro-pyramids on its surface,a flexible pressure sensor is created that can detect low pressure (17.3 Pa) with fast response (<20 ms) and high sensitivity (69.6 mA kPa-1).Furthermore,the pressure sensor exhibits a sensitive and stable response to a small amount of water flowing on its surface.On this basis,the flexible pressure sensor is innovatively combined with a micro-rotor to fabricate a novel urinary flow-rate meter (uroflowmeter),and results from a simulated human urination experiment show that the uroflowmeter accurately captured all the essential shape characteristics that were present in the pump-simulated urination curves.Looking ahead,this research provides a new reference for using flexible pressure sensors in urinary flow-rate monitoring.

Flexible capacitive pressure sensor based on interdigital electrodes with porous microneedle arrays for physiological signal monitoring

Flexible pressure sensors have many potential applications in the monitoring of physiological signals because of their good biocompatibil-ity and wearability.However,their relatively low sensitivity,linearity,and stability have hindered their large-scale commercial application.Herein,aflexible capacitive pressure sensor based on an interdigital electrode structure with two porous microneedle arrays(MNAs)is pro-posed.The porous substrate that constitutes the MNA is a mixed product of polydimethylsiloxane and NaHCO3.Due to its porous and interdigital structure,the maximum sensitivity(0.07 kPa-1)of a porous MNA-based pressure sensor was found to be seven times higher than that of an imporous MNA pressure sensor,and it was much greater than that of aflat pressure sensor without a porous MNA structure.Finite-element analysis showed that the interdigital MNA structure can greatly increase the strain and improve the sensitivity of the sen-sor.In addition,the porous MNA-based pressure sensor was found to have good stability over 1500 loading cycles as a result of its bilayer parylene-enhanced conductive electrode structure.Most importantly,it was found that the sensor could accurately monitor the motion of afinger,wrist joint,arm,face,abdomen,eye,and Adam’s apple.Furthermore,preliminary semantic recognition was achieved by monitoring the movement of the Adam’s apple.Finally,multiple pressure sensors were integrated into a 33 array to detect a spatial pressure distribu-×tion.Compared to the sensors reported in previous works,the interdigital electrode structure presented in this work improves sensitivity and stability by modifying the electrode layer rather than the dielectric layer.

A Novel Readout System for Wireless Passive Pressure Sensors

This paper presents a novel readout system for wireless passive pressure sensors based on the inductively coupled inductor and cavity （LC） resonant circuits. The proposed system consists of a reader antenna inductively coupled to the sensor circuit, a readout circuit, and a personal computer （PC） post processing unit. The readout circuit generates a voltage signal representing the sensor＇s capacitance. The frequency of the reader antenna driving signal is a constant, which is equal to the sensor＇s resonant frequency at zero pressure. Based on mechanical and electrical modeling, the pressure sensor design based on the high temperature co-fired ceramic （HTCC） technology is conducted and discussed. The functionality and accuracy of the readout system are tested with a voltage-capacitance measurement system and demonstrated in a realistic pressure measurement environment, so that the overall performance and the feasibility of the readout system are proved.