Simulation-Based Construction of Three-Dimensional Process Model for Punching Cartridge Cases

A method of constructing three-dimensional process model for the punching cartridge cases is presented based on DEFORM simulation analysis. Using DEFORM software,the finite element simulation models for the punching and forming process of cartridge cases are established,and the corresponding simulation result model of each intermediate procedure is obtained by continuously performing the forming process simulation. The simulation model cannot annotate size and process information due to poor interface between DEFORM software and CAD software. Thus,a 3D annotation module is developed with secondary development technology of UG NX software. Consequently,the final process model with dimension and process information is obtained. Then,with the current 3D process management system,the 3D punching and forming process design of cartridge cases can be completed further. An example is also provided to illustrate that the relative error between the simulation process model and the physical model is less than 2%,which proves the validity and reliability of the proposed method in this study.

SMALL DENSITY FLUCTUTAION FOR ONE DIMENSIONAL CONTACT PROCESSES UNDER NONEQUILIBRIUM

This paper shows that for a supercritical contact process in one dimension, if the initial distribution satisfies reasonable hypothesis, then the first hitting time of certain set with anomalous small density is asymptotically exponentially distributed. We also show the similar result for the contact process on the finite set [0, N].

Effect of Processing Conditions on the Compression Elasticity of Three Dimensional Crimp Staple

The multi-hollow three dimensional(3-D)crimp sta-ple were prepared by the non-symmetrical cooling spin-ning technology.The material properties,spinneret shape,drawing conditions,heat-setting conditions and silicon finishing conditions that influence the compression elasticity of the staple have been investigated.It is found that the compression elasticity of 3-D crimp PET staple is larger than that of 3-D crimp PP staple.The com-pression elasticity of the 5-hollow staple is much

Description and reconstruction of one-dimensional photonic crystal by digital signal processing theory

A method of describing one-dimensional photonic crystals （1DPCs） based on Z-domain digital signal processing theory is presented. The analytical expression of the target band gap spectrum in the digital domain is obtained by the autocorrelation of its impulse response. The feasibility of this method is verified by reconstructing two simple 1DPC structures with a target photonic band gap obtained by the traditional transfer matrix method. This method provides an effective approach to function-guided designs of interference-based band gap structures for photonic applications.

COMPUTER SIMULATION OF 3-DIMENSIONAL DYNAMIC ASSEMBLY PROCESS OF MECHANICAL ROTATIONAL BODY

Focusing on the study of the components of mechanical rotational body,the data structure and algorithm of component model generation are discussed.Some problems in assembly process of 3 dimensional graph of components are studied in great detail.

Influence of Processing Parameters on Granularity Distribution of Superalloy Powders during PREP

In order to investigate the influence of processing parameters on the granularity distribution of superalloy powders during the atomization of plasma rotating electrode processing (PREP), in this paper FGH95 superalloy powders is prepared under different processing conditions by PREP and the influence of PREP processing parameters on the granularity distribution of FGH95 superalloy powders is discussed based on fractal geometry theory. The results show that with the increase of rotating velocity of the self-consuming electrode, the fractal dimension of the granularity distribution increases linearly, which results in the increase of the proportion of smaller powders. The change of interval between plasma gun and the self-consuming electrode has a little effect on the granularity distribution, also the fractal dimension of the granularity distribution changed a little correspondingly.

Locating Error Considering Dimensional Errors Modeling for Multistation Manufacturing System

Multistation machining process is widely applied in contemporary manufacturing environment. Modeling of variation propagation in multistation machining process is one of the most important research scenarios. Due to the existence of multiple variation streams, it is challenging to model and analyze variation propagation in a multi-station system. Current approaches to error modeling for multistation machining process are not explicit enough for error control and ensuring final product quality. In this paper, a mathematic model to depict the part dimensional variation of the complex multistation manufacturing process is formulated. A linear state space dimensional error propagation equation is established through kinematics analysis of the influence of locating parameter variations and locating datum variations on dimensional errors, so the dimensional error accumulation and transformation within the multistation process are quantitatively described. A systematic procedure to build the model is presented, which enhances the way to determine the variation sources in complex machining systems. A simple two-dimensional example is used to illustrate the proposed procedures. Finally, an industrial case of multistation machining part in a manufacturing shop is given to testify the validation and practicability of the method. The proposed analytical model is essential to quality control and improvement for multistation systems in machining quality forecasting and design optimization.

Surface Rainfall Processes during the Genesis Period of Tropical Cyclone Durian(2001)

The rainfall processes during the formation of tropical cyclone(TC) Durian(2001) were investigated quantitatively using the three-dimensional(3 D) WRF-based precipitation equation. The rain rate(PS) decreased slightly as the TC approached to formation, and then increased as Durian began to intensify. The rate of moisture-related processes(QWV) in the equation contributed around 80% to PSbefore TC genesis, and made more contribution during and after TC genesis. The rate of hydrometeor-related processes(QCM) contributed about 20% before TC formation, followed by less contribution during and after TC formation. QWVwere dominated by the 3 D moisture flux advection rate(QWVA), while the surface evaporation rate(QWVE) also played an important role. Just before TC genesis, moisture from QWVAand QWVEhelped the local atmosphere moisten(negative QWVL). QCMwere determined by the 3 D hydrometeor advection rates(QCLAand QCIA) and the local change rates of hydrometeors(QCLLand QCIL). During TC formation, QCMlargely decreased and then reactivated as Durian began to intensify, accompanied by the development of TC cloud. Both the height and the strength of the net latent heating center associated with microphysical processes generally lowered before and during TC genesis, resulting mainly from lessening deposition and condensation. The downward shift of the net latent heating center induced a more bottom-heavy upward mass flux profile, suggesting to promote lower-tropospheric convergence in a shallower layer, vorticity amplification and TC spin-up.

START-UP AND DYNAMIC PROCESSES SIMULATION OF A DISTILLATION COLUMN

A new dynamic non-equilibrium mixing-pool model for simulating start-up and dynamic re-sponse of a distillation column is reported.The proposed model is established on the basis ofconsidering the two dimensional flow/mixing behavior of actual trays in a distillation column.Com-parison is made among the computed results of the start-up time and the dynamic response time bythe proposed and five other typical models.It is found that the computed time for both dynamicprocesses is longer by the model which considers any flow/mixing pattern than by the model withoutsuch concern.The inertia effect of flow/mixing seems to be important and can not be ignored inmodeling the transient process of distillation.The proposed model,which is believed to be suitableto large column,seems somewhat useful in predicting industrial distillation dynamics.

基于激光雷达扫描的料仓原料储料量测量方法

为提高仓内原料储料量测量自动化和智能化水平,设计了一种基于二维激光雷达扫描的储料量测量装置与系统。本系统采用RPLIDARS1型二维激光雷达扫描获取不同储料量物料的原始点云数据,通过坐标变换、重叠点提取、滤波、分割等方法对原始点云进行预处理,采用贪婪投影三角化算法将预处理后的点云进行三维重建,获得仓内原料的三维模型,结合物料三维模型和物料的容重获得仓内原料的储料量,从而实现储料量的自动测量。以玉米为试验对象,测量小型储料塔内玉米储料量并对玉米不同储料量进行扫描测量,验证模型的准确性,结果显示:测量结果的平均绝对误差为8.05kg,平均相对误差为1.52%。研究结果表明,基于二维激光雷达扫描的储料量测量方法是可行的,具有较好的稳定性和测量精度,能够满足实际生产需求。

Two-dimensional numerical research on effects of titanium target bombarded by TEMPⅡ accelerator

Two-dimensional numerical research has been carried out on the ablation effects of titanium target irradiated by intense pulsed ion beam （IPIB） generated by TEMP Ⅱ accelerator. Temporal and spatial evolution of the ablation process of the target during a pulse time has been simulated. We have come to the conclusion that the melting and evaporating process begin from the surface and the target is ablated layer by layer when the target is irradiated by the IPIB. Meanwhile, we also obtained the result that the average ablation velocity in target central region is about 10 m/s, which is far less than the ejection velocity of the plume plasma formed by irradiation. Different effects have been compared to the different ratio of the ions and different energy density of IPIB while the target is irradiated by pulsed beams.

基于线结构光扫描的工件高精度三维测量方法

为了提高工业中对复杂轮廓工件的测量精度和效率,设计了一套高精度非接触三维测量系统,并提出了一种基于线结构光扫描的工件轮廓三维测量方法。首先,利用高精度相机和三轴移动平台采集线结构光图像。然后,通过基于差分区间的灰度质心算法,精确而高效地提取出线结构光中心线,并生成原始点云模型。接着,对采集到的点云数据进行必要的点云滤波和精简预处理。最后,将预处理后的点云数据与CAD模型精确配准,进行工件表面轮廓的测量与误差评定。实验结果表明:测量工件轮廓高度的绝对误差小于0.07 mm,相对误差小于0.5%。所提出的三维测量系统及方法测量误差较低,能够实现工件的高精度三维测量,具有一定的工业应用价值。

品质导向的粮油食品精准加工分子基础与调控

粮油是国家最重要的战略物资,粮油食品产业在国民经济中起着基础作用,深度关系着国计民生和国民健康。粮食和油料中营养组分丰富及其多尺度结构复杂,且加工方式多变,进而影响粮油食品的感官、安全特性和消化吸收、营养健康效应。本文通过系统梳理粮油食品发展现状及产业战略意义,品质导向的粮油食品加工与制造发展现状及面临的挑战,提出从粮油食品的加工过程控制,营养组分多尺度结构变化与结构重构,多维度品质特性调控3个角度,系统解析基于品质导向的粮油食品精准加工的结构基础与调控机制,重点探讨粮油食品中主要营养组分的加工适应性、互作机制,粮油食品加工对感官品质、健康品质和安全品质等品质特性的影响,多维品质与加工过程构效关系与关联调控机制等制约粮油食品未来发展的研究方向,以期建立品质导向的粮油食品精准加工的理论基础、技术方法和新型绿色加工策略,为创制感官、安全和健康品质协同提升的营养健康粮油食品提供理论支撑,推动我国粮油食品加工产业的高质量发展。

Analysis of the Manufactured Tolerances with the Three-Dimensional Method of Angular Chains of Dimensions Applied to a Cylinder Head of Car Engine

This paper proposes an analysis method of the manufactured tolerances applied to a cylinder head of car engine. This method allows to determine the manufacturing tolerances in the case of angular chains of dimensions and to check its correspondence with the functional tolerances. The objective of this work is to analyze two parameterized functions: the angular defect Δα and the projected length lg of the toleranced surface. The angular defects are determined from the precision of the machine tools, we consider only the geometrical defects (position and orientation of surfaces), making the assumption that the form defects are negligible. The manufactured defect is determined from these two parameterized functions. Then it will be compared with the functional condition in order to check if the selected machining range allows, at end of the manufacturing process, to give a suitable part.

吸热燃料裂解产物分析及裂解过程推测

采用全二维气相色谱-质谱联用仪(GC×GC-MS/FID)和便携式微型气相色谱仪对类JP-7吸热型碳氢燃料高温裂解气液相产物进行定性定量分析,并根据分析结果研究了裂解过程。分析结果表明,气相产物主要为氢气、甲烷、乙烯、乙烷和丙烯,较低裂解温度下的裂解液相产物主要为未裂解的原料及低分子量的链烯烃、环烯烃等不饱和烃和烷基苯类及茚类;680~700℃,裂解产物中低分子量的不饱和烃含量出现了转折,此时芳烃含量开始急剧增加;组分含量的变化表明裂解过程首先是小分子气体及低分子量烯烃的产生,其次随着裂解温度的提高,低分子量烯烃含量增加的同时又部分转化产生了芳烃的过程。

Reconstruction of three-dimensional grain structure in polycrystalline iron via an interactive segmentation method

Using a total of 297 segmented sections, we reconstructed the three-dimensional (3D) structure of pure iron and obtained the largest dataset of 16254 3D complete grains reported to date. The mean values of equivalent sphere radius and face number of pure iron were observed to be consistent with those of Monte Carlo simulated grains, phase-field simulated grains, Ti-alloy grains, and Ni-based super alloy grains. In this work, by finding a balance between automatic methods and manual refinement, we developed an interactive segmentation method to segment serial sections accurately in the reconstruction of the 3D microstructure; this approach can save time as well as substantially eliminate errors. The segmentation process comprises four operations: image preprocessing, breakpoint detection based on mathematical morphology analysis, optimized automatic connection of the breakpoints, and manual refinement by artificial evaluation. © 2017, University of Science and Technology Beijing and Springer-Verlag Berlin Heidelberg.

High-quality manufacturing method ofcomplicated castings based on multi-materialhybrid moulding process

A multi-material hybrid patternless moulding process for complicated castings has been proposed. Moulding sands used in the hybrid moulding process include silica sand, ceramic sand, chromite sand, zircon sand, and steel shot sand. Experimental method was used to study the effects of moulding sands on the temperature field, mechanical properties, and dimensional precision of the iron castings. Under the condition that the wall thickness on different sides of the casting is the same, when the wall thickness is greater than 10 mm, the heat storage capacity of the moulding sands from strong to weak is steel shot sand, zircon sand, chromite sand, ceramic foundry sand, and silica sand. Tensile strength of the obtained castings from high to low is zircon sand, chromite sand, steel shot sand, ceramic sand, and silica sand. Contraction rate of the obtained castings from high to low is steel shot sand, zircon sand, chromite sand, silica sand, and ceramic sand. Therefore, steel shot sand and zircon sand can be used as chilled sand, and even can be used instead of cold iron when the casting wall thickness is greater than 10 mm. Zircon sand and chromite sand can be used to obtain high mechanical properties, and silica sand and ceramic sand can be selected to obtain high dimensional precision of the castings. Finally, a typical iron casting piece was tested by experiment using the hybrid moulding process. Excellent performances of iron castings confirm the feasibility of the hybrid moulding process.

高校EPC项目全过程多维化评价体系研究

EPC模式具有提高项目建设质量、分散风险等优势,已被广泛应用于高校等基础项目建设当中。利用专家咨询法建立包括合同履行、项目设计、项目采购、项目施工、项目后期服务五方面的全过程、多维度高校EPC项目评价体系,分析高校EPC项目的基本流程,即项目准备、项目实施、项目验收、项目结算等。在权重赋予上,项目采购和项目施工在评价体系中占比较高,因此应重点关注项目采购成本和施工的进度、质量、安全等各方面情况,持续加强高校EPC项目后期服务的有效管理。

探索多维度节点化过程考核模式在神经内科住院医师规范化培训中的应用

目的 探讨多维度节点过程考核模式在神经内科住院医师规范化培训中(简称住培)的应用效果。方法 选取2019级—2022级的神经内科住院医师11人,其中2021级、2022级7人为观察组,采取多维度节点化考核,共进行10次;2019级、2020级4人为对照组,采取传统考核方式。结果 观察组培训效果显著提高,理论知识、病史采集和病例分析考试成绩均显著高于对照组,差异有统计学意义(均P<0.05)。同时,国家年度水平测试中,观察组成绩较对照组提升了12.7%。结论 多维度节点化过程考核有助于神经病学专业知识的掌握和临床思维能力的提升,值得进一步探索和推广。

电力变压器关键尺寸视觉检测方法及其缩比模型验证

电力变压器的关键尺寸测量是其装配制造、运输安装过程中重要一环,现有测量方法操作繁琐且效率较低。为此,本文提出了一种适用于110 kV油浸式电力变压器关键尺寸视觉检测方法,该方法利用YOLO目标检测算法、Grabcut图像分割算法实现关键组部件的智能检测与分割,然后基于双目立体视觉原理实现套管相间距离及变压器最大截面外形尺寸等关键尺寸的测量。本文搭建了110 kV油浸式电力变压器外观缩比模型,试验分析了拍摄距离和角度等因素对电力变压器关键尺寸视觉检测的影响。结果表明,本文基于缩比模型试验实现了在不同拍摄距离与角度下变压器关键尺寸的视觉检测,验证了该方法的有效性。本文方法可以为110 kV油浸式电力变压器现场尺寸测量提供参考。