An input-output model for energy accounting and analysis of industrial production processes： a case study of an integrated steel plant

To promote sustainability, it has become increasingly vital to properly account material and energy flows in industrial production processes. Therefore, a generic process-level input-output （IO） model was developed to provide an integrated energy （material） accounting and analysis approach for industrial production processes. By extending the existing processlevel IO models, the production, usage, export and loss of by-products were explicitly considered in the proposed IO model. Moreover, the by-products allocation procedures were incorporated into the proposed IO model to reflect individual contributions of products to energy consumption. Finally, the proposed model enabled calculating embodied energy of main products and total energy consumption under hierarchical accounting scope. Plant managers, energy management consultants, governmental officials and academic researchers could use this input-output model to account material and energy flows, thus calculating energy consumption indicators of a production process with their specific system boundary requirements. The accounting results could be further used for energy labeling, identifying bottlenecks of production activities, evaluating industrial symbiosis effects, improving materials and energy utilization efficiency, etc. The model could also be used as a planning tool to determine the effect that a particular change of technology and supply chains may have on the industrial production processes. The proposed model was tested and applied in a real integrated steel mill, which also provided the reference results for related researches. At last, some concepts, computational issues and limi- tations of the proposed model were discussed.

On Structure,production,and market of bamboo-based panels in China

Since bamboo has the advantages of straight grain, beautiful color, high strength and toughness, and excellent abrasion resistance, bamboo-based panels have been widely used in the fields of vehicle, construction, ship building, furniture, and decoration to partly take the place of wood, steel, plastic etc in China. This paper briefly described the basic component units, including strip, sliver, and particle, of bamboo-based panel and pointed out that to design the structure of bamboo-based panels should follow the principle of symmetric structure, surface forming method, and structuring principle of equalizing stress. According to the processing methods and formation of component units, the authors classified the bamboo-based panels in China into 13 types and presented the manufacturing technique and uses of the bamboo products, such as plybamboo, bamboo flooring, and bamboo-wood composite products in detail. In the last part of the paper, much information were offered on the output, market, and selling prospect of each type of bamboo-based panels.

Construction of an Evaluation Indicator System for Civic and Political Applications in Professional Practice Courses Based on CIPP:Taking the VBSE Practical Training Course as an Example

This study takes the virtual business society environment(VBSE)practical training course as a case study and applies the theoretical framework of the context,input,process,product(CIPP)model to construct an evaluation indicator system for the application of civic and politics in professional practice courses.The context evaluation is measured from the support of the VBSE practical training course into course civic and politics,teachers’cognition,and the integration of course objectives;the input evaluation is measured from the matching degree of teachers’civic and political competence,and the matching degree of teaching resources;the process evaluation is measured from the degree of implementation of civic and politics teaching and the degree of students’acceptance;and the product evaluation is measured from the degree of impact of civic and politics teaching.

Change and control of nitrogen in molten steel production process

The change and control of nitrogen content in molten steel was investigated through the production process of "LDBAr-LF-RH-CC". Results show that nitrogen content reduces gradually in converter-steelmaking stage, rises rapidly from the end of converter process to the end of argon station process, continues to increase in ladle furnace process, and decreases slightly in RH refining stage. Since nitrogen is removed mainly by BOF steelmaking and vacuum refining operations, nitrogen in molten steel should be removed as much as possible in these two operations. However, nitrogen uptake should be minimized in other operations of molten steel production process.

Predicting Model for Complex Production Process Based on Dynamic Neural Network

Based on the comparison of several methods of time series predicting, this paper points out that it is necessary to use dynamic neural network in modeling of complex production process. Because self feedback and mutual feedback are adopted among nodes at the same layer in Elman network, it has stronger ability of dynamic approximation, and can describe any non linear dynamic system. After the structure and mathematical description being given, dynamic back propagation (BP) algorithm of training weights of Elman neural network is deduced. At last, the network is used to predict ash content of black amber in jigging production process. The results show that this neural network is powerful in predicting and suitable for modeling, predicting, and controling of complex production process.

Genetic Algorithm Based Production Planning for Alternative Process Production

Production planning under flexible job shop environment is studied.A mathematic model is formulated to help improve alternative process production.This model,in which genetic algorithm is used,is expected to result in better production planning,hence towards the aim of minimizing production cost under the constraints of delivery time and other scheduling conditions.By means of this algorithm,all planning schemes which could meet all requirements of the constraints within the whole solution space are exhaustively searched so as to find the optimal one.Also,a case study is given in the end to support and validate this model.Our results show that genetic algorithm is capable of locating feasible process routes to reduce production cost for certain tasks.

A Typical Production and Elimination Process of Particles in Beijing during Early 2008 Olympic Games

[Objective] The aim was to discuss he produce and elimination rules of particles in Beijing during early 2008 Olympic Games. [Method] Based on the analysis of particulate matter online observation data and meteorological data during the corresponding period in Chinese environmental science college, Hysplit Back trace model and Numerical weather prediction graphs, and combined with the different analytical methods on meteorological flow fields, a typical process of particles in Beijing during early 2008 Olympic Games was studied. [Result] The results indicated that during the ascent stage of PM2.5 concentration, the PM showed gradually aging phenomena; the process controlled by large scale synoptic system mainly. And the weak wind and the high humidity were not in favor of dispersion; the prolonged southerly air mass to bring the pollutant of Hebei, Taijin and Shandong to Beijing; mixing height and temperature curve took the importance role to the pollution. [Conclusion] The study provided theoretical basis for the discussion on factors influencing the production and elimination of particles in the air pollution process.

Evaluation and Analysis for Survey of Tea Production Quality Safety Management and Control

[Objectives]This study was conducted to investigate and evaluate the quality safety of tea production in China.[Methods]With the production of famous and high-quality green tea in the western Sichuan tea areas as the investigation object,the practice survey and comprehensive evaluation analysis method were adopted to conduct research on tea production quality safety management and control,and a comprehensive evaluation was carried out in combination with the survey.[Results]Statistical analysis and scoring were carried out according to relevant indices,and the current situation of tea production quality safety was comprehensively evaluated.Four hazards were found,including pesticide residues,heavy metal residues,harmful microorganisms and non-tea impurities,and improvement measures were proposed.[Conclusions]This study provides a theoretical reference for improving the quality safety of tea production in China.

Energy consumption hierarchical analysis based on interpretative structural model for ethylene production

Interpretative structural model(ISM) can transform a multivariate problem into several sub-variable problems to analyze a complex industrial structure in a more efficient way by building a multi-level hierarchical structure model. To build an ISM of a production system, the partial correlation coefficient method is proposed to obtain the adjacency matrix, which can be transformed to ISM. According to estimation of correlation coefficient, the result can give actual variable correlations and eliminate effects of intermediate variables. Furthermore, this paper proposes an effective approach using ISM to analyze the main factors and basic mechanisms that affect the energy consumption in an ethylene production system. The case study shows that the proposed energy consumption analysis method is valid and efficient in improvement of energy efficiency in ethylene production.

Analysis of Raw Materials Components of Dry Composite Mixes for Production Food Concentrates

Background:The simplest and most convenient food technology is the using of dry composite mixtures.They have a lot of advantages.Dry composite mixtures,which would completely be the basis for the production of personalized food concentrates,are not represented.The development of such dry composite mixtures is actual and of scientific and practical interest.The purpose of this research is the selection and justification of local import-substituting raw materials components for dry composite mixtures used as the basis for the production of food concentrates.As the objects of research,the raw materials components of the starch,fruit and vegetable,industry were selected.The work uses currently accepted standard research methods for organoleptic and physic-chemical parameters of raw materials components.The research was carried out within of the project“Theoretical Substantiation of Production Technology and the Development of Import-Substituting Food Products of Functional Purpose Based on Dry Composite Mixtures”,funded by the Belarusian Republican Foundation for Basic Research.Based on the researches,it was found out that in the composition of dry composite mixtures for the production of food concentrates it is expedient to use the following raw materials:potato starch,extruded corn starch,dried carrots,dried beets,dried topinambur and dried apples in chopped form.

A Markov Model for Production and Maintenance Decision

In this paper,we consider a production machine which may fail and it is necessary to repair the machine after each failure and there are two statuses for each repair;in one case,we should replace the machine because of catastrophic failure and in the other case,only small repairs are needed.Times between failures and repair and replace times are random and demands are satisfied by inventory during repairing and replacing the machine;shortage level is limited.We model described system as a Markov chain and develop an algorithm to compute the expected number of transitions among states.

An Energy Saving Glass Deep Processing Line Put into Production in Hubei

On July 16, 2013, the first low-E energy saving glass deep processing line of Hubei Zhongyi Glass Co., Ltd. was put into production in Changyang County of Hubei Province. Low-E glass is a kind of new glass featured with good lighting, thermal insulation, and ultraviolet radiation resistance. So far contracts worth about CNY 50 million have been signed.

Refining the Production Process

WHILE much of Africa＇s oil production is exported in its crude form, Uganda is primed to build its own oil refinery. This ambition is set to be realized after the China National Offshore Oil Corp. （CNOOC） struck a $2-billion licensing deal to develop a vast petroleum field in Uganda. Signed in late September, it was the first oil production license to be issued in Uganda,

An Atomic Product: The Unison Jerk in Drug Transportation

A three dimensional unison product with third derivative of displacement system of differential equations is presented. A projected plasma efavirenz concentration profile of a patient who had been on an orally administered 600 mg daily dose of efavirenz is used as a structural aggregate. A three compartmental model of ordinary differential equations is suggested and solved numerically. The model projects descriptors associated with the product of a bounce that is a closed system. The product consists of three independent phases with two variable states, intenseness (concentration) that measures a structural aggregate and an environmental influence which is gravity. The third phase of the product is a processing function (spartial aggregate) which is a free potential. The function, a free potential, is responsible for ordering the product. A dynamical system with an attractive subspace which is an external potential (stable) with a zero eigenvalue is derived. The unison jerk’s Jacobian Matrix has corresponding negative, positive and zero eigenvalues.

Impact of ICTs on Core Competences of SMEs in Bukavu, DRC

Currently, it has been noticed a strong use of ICTs in several companies. The objective of this study was to analyze and measure the impact of the implementation of ICTs on the strategy and structure of management of core competence in SMEs in Bukavu, DRC. The scale used shows the good psychometric properties (χ2 = 75.045;P = 0.16;χ2/ddl = 1.471;CFI = 0.92;IFI = 0.92;RMSEA = 0.049;NFI = 0.79;GFI = 0.94;AGFI = 0.91. This study analyzed primary data collected from 195 SMEs in the city of Bukavu. Data processing was achieved using exploratory and confirmatory factor analysis and flat sorting. The results indicate that the use of ICTs by SME managers in the city of Bukavu has a positive impact on all dimensions of core competence selected in this study. They also reveal that the views of these leaders on the importance attached to the adoption of ICTs were divided and the level of ICT use was above average.

Integrated Product and Process Control for Sustainable Semiconductor Manufacturing

Semiconductor fabrication is a manufacturing sequence with hundreds of sophisticated unit operations and it is always challenged by strategy development for ensuring the yield of defect-free products.In this paper,an advanced control strategy through integrating product and process control is established.The proposed multiscale scheme contains three layers for coordinated equipment control,process control and product quality control.In the upper layer,online control performance assessment is applied to reduce the quality variation and maximize the overall product performance （OPP）.It serves as supervisory control to update the recipe of the process controller in the middle layer.The process controller is designed as an exponentially weighted moving average （EWMA） run-to-run controller to reject disturbances,such as process shift,drift and tool worn out,that are exerted to the op-eration.The equipment in the process is individually controlled to maintain its optimal operational status and maximize the overall equipment effectiveness （OEE）,based on the set point given by the process controller.The ef-ficacy of the proposed integrated control scheme is demonstrated through case studies,where both the OPP （for product） and the OEE （for equipment） are enhanced.

Preparation of Potato Whole Flour and Its Effects on Quality of Flour Products: A Review

When harvested the potato has a high moisture content, this could make its transportation and storage difficult. To help solve the transportation difficulties, potato is made into whole flour by many food processing companies. Potato whole flour has high nutritional value and may be regarded as beneficial to human health and fitness. In addition to the direct use of potato whole flour,it can also be used as added ingredients into other food products. This study summarizes and analyzes the processing technology of potato whole flour and its application in noodle products.

Task Decomposition Technique's Deduction and Application of Product Developing Process in Concurrent Engineering

Task decomposition is a kind of powerful technique increasingly being used within industry as a pathway for achieving product's developing success. In this paper, topology's concept in modern mathematics is used for task decomposition technique's deduction in product developing process. It puts fonvard the views of resolvability, measurability and connectivity of tasks and their practi-cal principles. Combined with an example of developing the typical mechanical product, it ex-plains the implementing method of task decomposition in Concurrent Engineering (CE).

Key Techniques for the Development of Web-Based PDM System

Some key techniques for the development of web-based product data management （PDM） system are introduced. The four-tiered B/S architecture of a PDM system-BITPDM is introduced first, followed by its design and implementation, including virtual data vault, flexible coding system, document management, product structure and configuration management, workflow/process and product maturity management. BITPDM can facilitate the activities from new product introduction phase to manufacturing, and manage the product data andtheir dynamic changing history. Based on Microsoft. NET, XML, web service and SOAP techniques, BITPDM realizes the integration and efficient management of product information.

An Integrated Approach to the Teaching of English Writing

English writing, as a basic language skill for second language learners, is being paid close attention to. How to achieve better results in English teaching and how to develop students＇ writing competence remain an arduous task for English teachers. This paper introduces three writing approaches that are currently popular in English writing teaching field, i.e., the product approach, the process approach and the genre approach, and offers some discussion on the three approaches each approach shows its strengths and weaknesses, but meanwhile they are largely complementary. Then this paper attempts to propose an integrated approach which is not only a synthesis of the above three approaches, but also draws on some experiences of traditional Chinese language teaching methods.