The current research about the flow ripple of axial piston pump mainly focuses on the effect of the structure of parts on the flow ripple. Therein, the structure of parts are usually designed and optimized at rated wo...The current research about the flow ripple of axial piston pump mainly focuses on the effect of the structure of parts on the flow ripple. Therein, the structure of parts are usually designed and optimized at rated working conditions. However, the pump usually has to work in large-scale and time-variant working conditions. Therefore, the flow ripple characteristics of pump and analysis for its test accuracy with respect to variant steady-state conditions and transient conditions in a wide range of operating parameters are focused in this paper. First, a simulation model has been constructed, which takes the kinematics of oil film within friction pairs into account for higher accuracy. Afterwards, a test bed which adopts Secondary Source Method is built to verify the model. The simulation and tests results show that the angular position of the piston, corresponding to the position where the peak flow ripple is produced, varies with the different pressure. The pulsating amplitude and pulsation rate of flow ripple increase with the rise of pressure and the variation rate of pressure. For the pump working at a constant speed, the flow pulsation rate decreases dramatically with the increasing speed when the speed is less than 27.78% of the maximum speed, subsequently presents a small decrease tendency with the speed further increasing. With the rise of the variation rate of speed, the pulsating amplitude and pulsation rate of flow ripple increase. As the swash plate angle augments, the pulsating amplitude of flow ripple increases, nevertheless the flow pulsation rate decreases. In contrast with the effect of the variation of pressure, the test accuracy of flow ripple is more sensitive to the variation of speed. It makes the test accuracy above 96.20% available for the pulsating amplitude of pressure deviating within a range of ~6% from the mean pressure. However, with a variation of speed deviating within a range of ±2% from the mean speed, the attainable test accuracy of flow ripple is above 93.07%. The model constructed in this research proposes a method to determine the flow ripple characteristics of pump and its attainable test accuracy under the large-scale and time-variant working conditions. Meanwhile, a discussion about the variation of flow ripple and its obtainable test accuracy with the conditions of the pump working in wide operating ranges is given as well.展开更多
The transient behavior of centrifugal pumps during transient operating periods, such as startup and stopping, has drawn more and more attention recently because of urgent needs in engineering. Up to now, almost all th...The transient behavior of centrifugal pumps during transient operating periods, such as startup and stopping, has drawn more and more attention recently because of urgent needs in engineering. Up to now, almost all the existing studies on this behavior are limited to using water as working fluid. The study on the transient behavior related to solid-liquid two-phase flow has not been seen yet. In order to explore the transient characteristics of a high specific-speed centrifugal pump during startup period delivering the pure water and solid-liquid two-phase flow, the transient flows inside the pump are numerically simulated using the dynamic mesh method. The variable rotational speed and flow rate with time obtained from experiment are best fitted as the function of time, and are written into computational fluid dynamics （CFD） code-FLUENT by using a user defined function. The predicted heads are compared with experimental results when pumping pure water. The results show that the difference in the transient performance during startup period is very obvious between water and solid-liquid two-phase flow during the later stage of startup process. Moreover, the time for the solid-liquid two-phase flow to achieve a stable condition is longer than that for water. The solid-liquid two-phase flow results in a higher impeller shaft power, a larger dynamic reaction force, a more violent fluctuation in pressure and a reduced stable pressure rise comparing with water. The research may be useful to tmderstanding on the transient behavior of a centrifugal pump under a solid-liquid two-phase flow during startup period.展开更多
As the critical component, the impellers of the slurry pumps usually have blades of a large thickness. The increasing excretion coefficient of the blades affects the flow in the impeller resulting in a relatively high...As the critical component, the impellers of the slurry pumps usually have blades of a large thickness. The increasing excretion coefficient of the blades affects the flow in the impeller resulting in a relatively higher hydraulic loss, which is rarely reported. In order to investigate the influence of blade thickness on the transient flow characteristics of a centrifugal slurry pump with a semi-open impeller, transient numerical simulations were carried out on six impellers, of which the meridional blade thickness from the leading edge to trailing edge varied from 5-10 mm, 5-15 mm, 5-20 mm, 10-10 mm, 10-15 mm, and 10-20 mm, respectively. Then, two of the six impellers, namely cases 4 and 6, were manufactured and experimentally tested for hydraulic performance to verify the simulation results. Results of these tests agreed reasonably well with those of the numerical simulation. The results demonstrate that when blade thickness increases, pressure fluctuations at the outlet of the impeller become severe. Moreover, the standard deviation of the relative velocity in the middle portion of the suction sides of the blades decreases and that at the outlet of the impeller increases. Thus, the amplitude of the impeller head pulsation for each case increases. Meanwhile, the distribution of the time-averaged relative flow angle becomes less uniform and decreases at the outlet of the impeller. Hence, as the impeUer blade thickness increases, the pump head drops rapidly and the maximum efficiency point is offset to a lower flow rate condition. As the thickness of blade trailing edge increases by 10 mm, the head of the pump drops by approximately 5 m, which is approximately 10 % of the original pump head. Futhermore, it is for the first time that the time-averaged relative flow angle is being considered for the analysis of transient flow in centrifugal pump. The presented work could be a useful guideline in engineering practice when designing a centrifugal slurry pump with thick impeller blades.展开更多
The instantaneous variations of the hydraulic characteristics take place in centrifugal pumps during their start-up,shutdown and other variable speed operations.In this paper,the variable speed method was proposed to ...The instantaneous variations of the hydraulic characteristics take place in centrifugal pumps during their start-up,shutdown and other variable speed operations.In this paper,the variable speed method was proposed to simulate the transient internal flow field and the external performance of the pump during starting and stopping periods.The terms of accelerations due to variable speeds in the flow governing equations were analyzed in a multiple reference of frame(MRF).A transient CFD simulation was performed for a typical centrifugal pump by using ANSYS-CFX with the standard k-εturbulence model.The entire simulation process was composed of four stages:start-up,normal run,shutdown and post-shutdown.The function of rotating speed with regard to time was set by CEL language directly into the impeller domain in the pre-processor of the software to conduct variable speed simulation.The variations of the flow field in the centrifugal pump were obtained from the transient simulation.The changing laws of flow rate,head and other performance parameters over time were also analyzed and summarized.展开更多
Experimental studies of a model pump-turbine S-curve characteristics and its improvement by misaligned guide vanes （MGV） were extended to prototype pump turbine through 3-D transient flow simulations. The unsteady R...Experimental studies of a model pump-turbine S-curve characteristics and its improvement by misaligned guide vanes （MGV） were extended to prototype pump turbine through 3-D transient flow simulations. The unsteady Reynolds-averaged Navier-Stokes equations with the SST turbulence model were used to model the transient flow within the entire flow passage of a reversible pump-turbine with and without misaligned guide vanes during turbine model start-up. The unstable S-curve and its improvement by using misaligned guide vane were verified by model test and simulation. The transient flow calculations were used to clarify the variations of pressure pulse and internal flow behavior in the entire flow passage. The use of misaligned guide vanes can eliminate the S-curve characteristics of a pump-turbine, and can significantly increase the pressure pulse amplitude in the entire flow passage and the runner radial forces during start-up. The MGV only decreased the pulse amplitude on the guide vane suction side when the rotating speed was less than 50% rated speed. The hydraulic reason is that the MGV dramatically changed the flow patterns inside the entire flow passage, and destroyed the symmetry of the flow distribution inside the guide vane and runner.展开更多
Instability of pump turbine with S-shaped curve is characterized by large fluctuations of rotational speed during the transient processes.For investigating this phenomenon,a numerical model based on the dynamic slidin...Instability of pump turbine with S-shaped curve is characterized by large fluctuations of rotational speed during the transient processes.For investigating this phenomenon,a numerical model based on the dynamic sliding mesh method(DSSM)is presented and used to numerically solve the 3D transient flow which is characterized by the variable rotation speed of runner.The method is validated by comparison with measured data for a load rejection process in a prototype pump turbine.The results show that the calculated rotation speed agrees well with the experimental data.Based on the validated model,simulations were performed for the runaway process using an artificially assumed operating condition under which the unstable rotation speed is expected to appear.The results confirm that the instability of runner rotational speed can be effectively captured with the proposed method.Presented results include the time history profiles of unit flow rate and unit rotating speed.The internal flow characteristics in a typical unstable period are discussed in detail and the mechanism of the unstable hydraulic phenomenon is explained.Overall,the results suggest that the method presented here can be a viable alternative to predict the dynamic characteristics of pump turbines during transient processes.展开更多
The gas-liquid two-phase flow patterns of a centrifugal pump during the self-priming process were investigated numerically and experimentally.The Euler-Euler multiphase model and SST k-ω turbulence model were applied...The gas-liquid two-phase flow patterns of a centrifugal pump during the self-priming process were investigated numerically and experimentally.The Euler-Euler multiphase model and SST k-ω turbulence model were applied for simulating the self-priming process.Meanwhile,the changes of motor speed and self-priming height were considered in the simulation.The overall transient two-phase flow features and water level distributions were mapped.Results showed that the self-priming process was divided into three stages.The liquid level in inlet-pipe rose in oscillation during self-priming process.The variations of water level during self-priming process of numerical simulation and test result agreed well.The inlet-pipe(Ver)was filled at 22 s and 24 s respectively numerically and experimentally.The bubble cloud circulated in the volute during middle stage of self-priming process,and breakup into smaller bubbles by shear force and tongue,and then discharged into chamber.The bubbles in the outlet-pipe mainly included bubbly flow and slug flow at the last stage of self-priming process,which is morphologically consistent with the test results.Also,during the self-priming process,the reflux liquid was pressed by blades and fully mixed with gas;that is the way to realizing the function of self-priming.展开更多
An integrated boost impeller can effectively improve the suction performance of an aircraft hydraulic pump(AHP).It must be designed very carefully;however,few studies thus far have investigated boost impellers.To expl...An integrated boost impeller can effectively improve the suction performance of an aircraft hydraulic pump(AHP).It must be designed very carefully;however,few studies thus far have investigated boost impellers.To explore the effect of the boost impeller,this study developed a three-dimensional computational fluid dynamics(CFD)model for an AHP based on the k-εturbulence model and full cavitation model.The results of verification tests demonstrated that the model is reliable for simulating the delivery characteristics of piston pumps and the boost capacity of the inlet impeller.Steady-state simulations reveal that the boost impeller can remarkably improve the suction performance and mitigate the cavitation damage due to insufficient fluid filling while only consuming a small proportion of the total input power.Transient-state simulations show that the pump with an impeller is more capable of catching up with a sudden increase in flow demand,and it has a lower suction flow ripple and impact.However,such a boost impeller also has some limitations such as magnifying the suction pressure fluctuation and having little effect on mitigating the cavitation caused by the back-flow jet.展开更多
Currently, the flow field of annular seals disturbed by the circular whirl motion of rotors is usually solved using computational fluid dynamics(CFD) to evaluate the five rotordynamic coefficients. The simulations are...Currently, the flow field of annular seals disturbed by the circular whirl motion of rotors is usually solved using computational fluid dynamics(CFD) to evaluate the five rotordynamic coefficients. The simulations are based on the traditional quasi-steady method. In this work, an improved quasi-steady method along with the transient method was presented to compute the rotordynamic coefficients of a long seal. By comparisons with experimental data, the shortcomings of quasi-steady methods have been identified. Then, the effects of non-uniform incoming flow on seal dynamic coefficients were studied by transient simulations. Results indicate that the long seal has large cross stiffness k and direct mass M which are not good for rotor stability, while the transient method is more suitable for the long seal for its excellent performance in predicting M. When the incoming flow is non-uniform, the stiffness coefficients vary with the eccentric directions. Based on the rotordynamic coefficients under uniform incoming flow, the linearized fluid force formulas, which can consider the effects of non-uniform incoming flow, have been presented and can well explain the varying-stiffness phenomenon.展开更多
基金Supported by National Basic Research Program of China(973 Program,Grant No.2014CB046403)National Key Technology R&D Program of the Twelfth Five-year Plan of China(Grant No.2013BAF07B01)
文摘The current research about the flow ripple of axial piston pump mainly focuses on the effect of the structure of parts on the flow ripple. Therein, the structure of parts are usually designed and optimized at rated working conditions. However, the pump usually has to work in large-scale and time-variant working conditions. Therefore, the flow ripple characteristics of pump and analysis for its test accuracy with respect to variant steady-state conditions and transient conditions in a wide range of operating parameters are focused in this paper. First, a simulation model has been constructed, which takes the kinematics of oil film within friction pairs into account for higher accuracy. Afterwards, a test bed which adopts Secondary Source Method is built to verify the model. The simulation and tests results show that the angular position of the piston, corresponding to the position where the peak flow ripple is produced, varies with the different pressure. The pulsating amplitude and pulsation rate of flow ripple increase with the rise of pressure and the variation rate of pressure. For the pump working at a constant speed, the flow pulsation rate decreases dramatically with the increasing speed when the speed is less than 27.78% of the maximum speed, subsequently presents a small decrease tendency with the speed further increasing. With the rise of the variation rate of speed, the pulsating amplitude and pulsation rate of flow ripple increase. As the swash plate angle augments, the pulsating amplitude of flow ripple increases, nevertheless the flow pulsation rate decreases. In contrast with the effect of the variation of pressure, the test accuracy of flow ripple is more sensitive to the variation of speed. It makes the test accuracy above 96.20% available for the pulsating amplitude of pressure deviating within a range of ~6% from the mean pressure. However, with a variation of speed deviating within a range of ±2% from the mean speed, the attainable test accuracy of flow ripple is above 93.07%. The model constructed in this research proposes a method to determine the flow ripple characteristics of pump and its attainable test accuracy under the large-scale and time-variant working conditions. Meanwhile, a discussion about the variation of flow ripple and its obtainable test accuracy with the conditions of the pump working in wide operating ranges is given as well.
基金supported by National Natural Science Foundation of China(Grant Nos.51076144,51276172)Zhejiang Provincial Natural Science Foundation of China(Grant Nos.R1100530,LY12E06002)National Basic Research Program of China(973 Program,Grant No.2009CB724303)
文摘The transient behavior of centrifugal pumps during transient operating periods, such as startup and stopping, has drawn more and more attention recently because of urgent needs in engineering. Up to now, almost all the existing studies on this behavior are limited to using water as working fluid. The study on the transient behavior related to solid-liquid two-phase flow has not been seen yet. In order to explore the transient characteristics of a high specific-speed centrifugal pump during startup period delivering the pure water and solid-liquid two-phase flow, the transient flows inside the pump are numerically simulated using the dynamic mesh method. The variable rotational speed and flow rate with time obtained from experiment are best fitted as the function of time, and are written into computational fluid dynamics （CFD） code-FLUENT by using a user defined function. The predicted heads are compared with experimental results when pumping pure water. The results show that the difference in the transient performance during startup period is very obvious between water and solid-liquid two-phase flow during the later stage of startup process. Moreover, the time for the solid-liquid two-phase flow to achieve a stable condition is longer than that for water. The solid-liquid two-phase flow results in a higher impeller shaft power, a larger dynamic reaction force, a more violent fluctuation in pressure and a reduced stable pressure rise comparing with water. The research may be useful to tmderstanding on the transient behavior of a centrifugal pump under a solid-liquid two-phase flow during startup period.
基金Supported by National Natural Science Foundation of China(Grant No.51239005)Priority Academic Program Development of Jiangsu Higher Education Institutions(PAPD)
文摘As the critical component, the impellers of the slurry pumps usually have blades of a large thickness. The increasing excretion coefficient of the blades affects the flow in the impeller resulting in a relatively higher hydraulic loss, which is rarely reported. In order to investigate the influence of blade thickness on the transient flow characteristics of a centrifugal slurry pump with a semi-open impeller, transient numerical simulations were carried out on six impellers, of which the meridional blade thickness from the leading edge to trailing edge varied from 5-10 mm, 5-15 mm, 5-20 mm, 10-10 mm, 10-15 mm, and 10-20 mm, respectively. Then, two of the six impellers, namely cases 4 and 6, were manufactured and experimentally tested for hydraulic performance to verify the simulation results. Results of these tests agreed reasonably well with those of the numerical simulation. The results demonstrate that when blade thickness increases, pressure fluctuations at the outlet of the impeller become severe. Moreover, the standard deviation of the relative velocity in the middle portion of the suction sides of the blades decreases and that at the outlet of the impeller increases. Thus, the amplitude of the impeller head pulsation for each case increases. Meanwhile, the distribution of the time-averaged relative flow angle becomes less uniform and decreases at the outlet of the impeller. Hence, as the impeUer blade thickness increases, the pump head drops rapidly and the maximum efficiency point is offset to a lower flow rate condition. As the thickness of blade trailing edge increases by 10 mm, the head of the pump drops by approximately 5 m, which is approximately 10 % of the original pump head. Futhermore, it is for the first time that the time-averaged relative flow angle is being considered for the analysis of transient flow in centrifugal pump. The presented work could be a useful guideline in engineering practice when designing a centrifugal slurry pump with thick impeller blades.
文摘The instantaneous variations of the hydraulic characteristics take place in centrifugal pumps during their start-up,shutdown and other variable speed operations.In this paper,the variable speed method was proposed to simulate the transient internal flow field and the external performance of the pump during starting and stopping periods.The terms of accelerations due to variable speeds in the flow governing equations were analyzed in a multiple reference of frame(MRF).A transient CFD simulation was performed for a typical centrifugal pump by using ANSYS-CFX with the standard k-εturbulence model.The entire simulation process was composed of four stages:start-up,normal run,shutdown and post-shutdown.The function of rotating speed with regard to time was set by CEL language directly into the impeller domain in the pre-processor of the software to conduct variable speed simulation.The variations of the flow field in the centrifugal pump were obtained from the transient simulation.The changing laws of flow rate,head and other performance parameters over time were also analyzed and summarized.
基金supported by the National Natural Science Foundation of China(51009077)State Key Laboratory of Hydroscience and Engineering(2014-KY-05)
文摘Experimental studies of a model pump-turbine S-curve characteristics and its improvement by misaligned guide vanes （MGV） were extended to prototype pump turbine through 3-D transient flow simulations. The unsteady Reynolds-averaged Navier-Stokes equations with the SST turbulence model were used to model the transient flow within the entire flow passage of a reversible pump-turbine with and without misaligned guide vanes during turbine model start-up. The unstable S-curve and its improvement by using misaligned guide vane were verified by model test and simulation. The transient flow calculations were used to clarify the variations of pressure pulse and internal flow behavior in the entire flow passage. The use of misaligned guide vanes can eliminate the S-curve characteristics of a pump-turbine, and can significantly increase the pressure pulse amplitude in the entire flow passage and the runner radial forces during start-up. The MGV only decreased the pulse amplitude on the guide vane suction side when the rotating speed was less than 50% rated speed. The hydraulic reason is that the MGV dramatically changed the flow patterns inside the entire flow passage, and destroyed the symmetry of the flow distribution inside the guide vane and runner.
基金supported by the National Basic Research Program of China(Grant No.2009CB724302)the National Natural Science Foundation of China(Grant No.51176168)
文摘Instability of pump turbine with S-shaped curve is characterized by large fluctuations of rotational speed during the transient processes.For investigating this phenomenon,a numerical model based on the dynamic sliding mesh method(DSSM)is presented and used to numerically solve the 3D transient flow which is characterized by the variable rotation speed of runner.The method is validated by comparison with measured data for a load rejection process in a prototype pump turbine.The results show that the calculated rotation speed agrees well with the experimental data.Based on the validated model,simulations were performed for the runaway process using an artificially assumed operating condition under which the unstable rotation speed is expected to appear.The results confirm that the instability of runner rotational speed can be effectively captured with the proposed method.Presented results include the time history profiles of unit flow rate and unit rotating speed.The internal flow characteristics in a typical unstable period are discussed in detail and the mechanism of the unstable hydraulic phenomenon is explained.Overall,the results suggest that the method presented here can be a viable alternative to predict the dynamic characteristics of pump turbines during transient processes.
基金supported by the National Natural Science Foundation of China(51609212,51606167,51779226 and 51976193)。
文摘The gas-liquid two-phase flow patterns of a centrifugal pump during the self-priming process were investigated numerically and experimentally.The Euler-Euler multiphase model and SST k-ω turbulence model were applied for simulating the self-priming process.Meanwhile,the changes of motor speed and self-priming height were considered in the simulation.The overall transient two-phase flow features and water level distributions were mapped.Results showed that the self-priming process was divided into three stages.The liquid level in inlet-pipe rose in oscillation during self-priming process.The variations of water level during self-priming process of numerical simulation and test result agreed well.The inlet-pipe(Ver)was filled at 22 s and 24 s respectively numerically and experimentally.The bubble cloud circulated in the volute during middle stage of self-priming process,and breakup into smaller bubbles by shear force and tongue,and then discharged into chamber.The bubbles in the outlet-pipe mainly included bubbly flow and slug flow at the last stage of self-priming process,which is morphologically consistent with the test results.Also,during the self-priming process,the reflux liquid was pressed by blades and fully mixed with gas;that is the way to realizing the function of self-priming.
基金financially supported by the National Natural Science Foundation of China(No.51775013)the Science and Technology Research Project of Jiangxi Provincial Department of Education(No.GJJ201914)。
文摘An integrated boost impeller can effectively improve the suction performance of an aircraft hydraulic pump(AHP).It must be designed very carefully;however,few studies thus far have investigated boost impellers.To explore the effect of the boost impeller,this study developed a three-dimensional computational fluid dynamics(CFD)model for an AHP based on the k-εturbulence model and full cavitation model.The results of verification tests demonstrated that the model is reliable for simulating the delivery characteristics of piston pumps and the boost capacity of the inlet impeller.Steady-state simulations reveal that the boost impeller can remarkably improve the suction performance and mitigate the cavitation damage due to insufficient fluid filling while only consuming a small proportion of the total input power.Transient-state simulations show that the pump with an impeller is more capable of catching up with a sudden increase in flow demand,and it has a lower suction flow ripple and impact.However,such a boost impeller also has some limitations such as magnifying the suction pressure fluctuation and having little effect on mitigating the cavitation caused by the back-flow jet.
基金Project(51276213)supported by the National Natural Science Foundation of ChinaProject(2013BAF01B00)supported by the National Science and Technology Support Program of China
文摘Currently, the flow field of annular seals disturbed by the circular whirl motion of rotors is usually solved using computational fluid dynamics(CFD) to evaluate the five rotordynamic coefficients. The simulations are based on the traditional quasi-steady method. In this work, an improved quasi-steady method along with the transient method was presented to compute the rotordynamic coefficients of a long seal. By comparisons with experimental data, the shortcomings of quasi-steady methods have been identified. Then, the effects of non-uniform incoming flow on seal dynamic coefficients were studied by transient simulations. Results indicate that the long seal has large cross stiffness k and direct mass M which are not good for rotor stability, while the transient method is more suitable for the long seal for its excellent performance in predicting M. When the incoming flow is non-uniform, the stiffness coefficients vary with the eccentric directions. Based on the rotordynamic coefficients under uniform incoming flow, the linearized fluid force formulas, which can consider the effects of non-uniform incoming flow, have been presented and can well explain the varying-stiffness phenomenon.
