THEORETICAL AND EXPERIMENTAL STUDY ON THE PRESSURE AND VACUUM CONTINUOUS CONTROL SYSTEM BASED ON HYBRID PUMP

A novel pressure and vacuum continuous control system, which adopts a hybrid pump as pressure and vacuum source, is presented. The mathematical model of the system is developed. The theoretical simulation and analysis on the system are implemented in order to study the relationships among the characteristics, parameters and working points of the system. The experimental investigations on the system characteristics are presented with the adoption ofa fuzzy-PID controller. The simulation and experimental results indicate that the pressure and vacuum continuous control system based on hybrid pump has good dynamic and static performance, strong robustness and satisfactory adaptability to various system parameters. According to the results, system can successfully gain high accuracy and fast response signal. Also, the mathematical model of system is also testified by the experimental results.

Influence of Cavitation on Unsteady Vortical Flows in a Side Channel Pump

Previous investigation on side channel pump mainly concentrates on parameter optimization and internal unsteady vortical flows.However,cavitation is prone to occur in a side channel pump,which is a challenging issue in promoting performance.In the present study,the cavitating flow is investigated numerically by the turbulence model of SAS combined with the Zwart cavitation model.The vapors inside the side channel pump firstly occur in the impeller passage near the inlet and then spread gradually to the downstream passages with the decrease of NPSHa.Moreover,a strong adverse pressure gradient is presented at the end of the cavity closure region,which leads to cavity shedding from the wall.The small scaled vortices in each passage reduce significantly and gather into larger vortices due to the cavitation.Comparing the three terms of vorticity transport equation with the vapor volume fraction and vorticity distributions,it is found that the stretching term is dominant and responsible for the vorticity production and evolution in cavitating flows.In addition,the magnitudes of the stretching term decrease once the cavitation occurs,while the values of dilatation are high in the cavity region and increase with the decreasing NPSHa.Even though the magnitude of the baroclinic torque term is smaller than vortex stretching and dilatation terms,it is important for the vorticity production along the cavity surface and near the cavity closure region.The pressure fluctuations in the impeller and side channel tend to be stronger due to the cavitation.The primary frequency of monitor points in the impeller is 24.94 Hz and in the side channel is 598.05 Hz.They are quite corresponding to the shaft frequency of 25 Hz(fshaft=1/n=25 Hz)and the blade frequency of 600 Hz(fblade=Z/n=600 Hz)respectively.This study complements the investigation on cavitation in the side channel pump,which could provide the theoretical foundation for further optimization of performance.

Unsteady Turbulent Simulation and Pressure Fluctuation Analysis for Centrifugal Pumps

The pressure fluctuation in the flow passage of both impeller and casing is addressed on design condition. The initial conditions for the unsteady turbulent simulation are resulted from the steady calculations, and the three dimensional unsteady turbulent simulation concerning the rotor-stator interaction is executed by a Navier-Stoke solver embedded with k -ε turbulence model and with appropriate moving interface boundary conditions. Detecting points are distributed in the flow passage in different radial and circumferential positions to capture the static pressure fluctuation character for one cycle of the impeller. The time-domain spectrums show that the static pressure curves are periodic and have five peaks and five valleys. With the radius increasing, the pressure fluctuation peak-to-peak values in the impeller are increasing, and reach the maximum value on the interface. In the casing flow passage, those values are about 7% of local static pressure except some ones near the tongue. The values become decreasingly in the diffuser pipe. The frequency spectrums transformed by fast Fourier transform （FFT） show that the dominant frequency is approximate with the blade passing frequency, and the pressure fluctuations in impeller passage have high frequency content while those in casing ones have no such information.

Influence of Tip Clearance on Unsteady Flow in Automobile Engine Pump

The automobile engine pump is an important part of the automobile cooling system,and has a direct influence on the engine performance.Based on the SST k-ωturbulence model,unsteady numerical simulation for an automobile engine pump with different tip clearances was carried out by Fluent.To study the flow field characteristics and pressure fluctuation,the characteristics of secondary flow distribution in volute are also analyzed.The result shows that the pressure fluctuation characteristics of the flow field show obvious periodic variation at different levels of tip clearances.The peak value of pressure fluctuation at each monitoring point is dependent on the blade frequency.At the same time,with the increase of the tip clearance,the pressure fluctuation in the blade and volute is gradually increased,while the pressure fluctuation at the tip is reduced clearance.The pressure gradient in the pump also varies periodically with the rotation of the impeller.With the increase of the tip clearance,the pressure of the impeller,volute and tip clearance is gradually decreased.There are secondary flow vortexes inside the impeller,volute outlet and volute section.With the increase of tip clearance,the vortex intensity in the impeller channel is weakened,and the vortex strength at the volute outlet is intensified.On the cross section of the volute,the morphology of most vortexes has insignificant changes,but the vortex intensity decreased.

Numerical and Experimental Study on Flow-induced Noise at Blade-passing Frequency in Centrifugal Pumps

With the increasing noise pollution, low noise optimization of centrifugal pimps has become a hot topic. However, experimental study on this problem is unacceptable for industrial applications due to unsustainable cost. A hybrid method that couples computational fluid dynamics （CFD） with computational aeroacoustic software is used to predict the flow-induced noise of pumps in order to minimize the noise of centrifugal pumps in actual projects. Under Langthjem＇s assumption that the blade surface pressure is the main flow-induced acoustic source in centrifugal pumps, the blade surface pressure pulsation is considered in terms of the acoustical sources and simulated using CFX software. The pressure pulsation and noise distribution in the near-cutoff region are examined for the blade-passing frequency （BPF） noise, and the sound pressure level （SPL） reached peaks near the cutoff that corresponded with the pressure pulsation in this region. An experiment is performed to validate this prediction. Four hydrophones are fixed to the inlet and outlet ports of the test pump to measure the flow-induced noise from the four-port model. The simulation results for the noise are analyzed and compared with the experimental results. The variation in the calculated noise with changes in the flow agreed well with the experimental results. When the flow rate was increased, the SPL first decreased and reached the minimum near the best efficient point （BEP）; it then increased when the flow rate was further increased. The numerical and experimental results confirmed that the BPF noise generated by a blade-rotating dipole roughly reflects the acoustic features of centrifugal pumps. The noise simulation method in current study has a good feasibility and suitability, which could be adopted in engineering design to predict and optimize the hydroacoustic behavior of centrifugal pumps.

Vertical Migration of Fine-Grained Sediments from Interior to Surface of Seabed Driven by Seepage Flows–‘Sub-Bottom Sediment Pump Action'

A scientific hypothesis is proposed and preliminarily verified in this paper: under the driving of seepage flows, there might be a vertical migration of fine-grained soil particles from interior to surface of seabed, which is defined as ‘sub-bottom sediment pump action' in this paper. Field experiments were performed twice on the intertidal flat of the Yellow River delta to study this process via both trapping the pumped materials and recording the pore pressures in the substrate. Experimental results are quite interesting as we did observe yellow slurry which is mainly composed of fine-grained soil particles appearing on the seabed surface; seepage gradients were also detected in the intertidal flat, under the action of tides and small wind waves. Preliminary conclusions are that ‘sediment pump' occurs when seepage force exceeds a certain threshold: firstly, it is big enough to disconnect the soil particles from the soil skeleton; secondly, the degree of seabed fluidization or bioturbation is big enough to provide preferred paths for the detached materials to migrate upwards. Then they would be firstly pumped from interior to the surface of seabed and then easily re-suspended into overlying water column. Influential factors of ‘sediment pump' are determined as hydrodynamics(wave energy), degree of consolidation, index of bioturbation(permeability) and content of fine-grained materials(sedimentary age). This new perspective of ‘sediment pump' may provide some implications for the mechanism interpretation of several unclear geological phenomena in the Yellow River delta area.

Experimental Study of the Influence of Flow Passage Subtle Variation on Mixed-flow Pump Performance

In the mixed-flow pump design, the shape of the flow passage can directly affect the flow capacity and the internal flow, thus influencing hydraulic performance, cavitation performance and operation stability of the mixed-flow pump. However, there is currently a lack of experimental research on the influence mechanism. Therefore, in order to analyze the effects of subtle variations of the flow passage on the mixed-flow pump performance, the frustum cone surface of the end part of inlet contraction flow passage of the mixed-flow pump is processed into a cylindrical surface and a test rig is built to carry out the hydraulic performance experiment. In this experiment, parameters, such as the head, the efficiency, and the shaft power, are measured, and the pressure fluctuation and the noise signal are also collected. The research results suggest that after processing the inlet flow passage, the head of the mixed-flow pump significantly goes down; the best efficiency of the mixed-flow pump drops by approximately 1.5%, the efficiency decreases more significantly under the large flow rate; the shaft power slightly increases under the large flow rate, slightly decreases under the small flow rate. In addition, the pressure fluctuation amplitudes on both the impeller inlet and the diffuser outlet increase significantly with more drastic pressure fluctuations and significantly lower stability of the internal flow of the mixed-flow pump. At the same time, the noise dramatically increases. Overall speaking, the subtle variation of the inlet flow passage leads to a significant change of the mixed-flow pump performance, thus suggesting a special attention to the optimization of flow passage. This paper investigates the influence of the flow passage variation on the mixed-flow pump performance by experiment, which will benefit the optimal design of the flow passage of the mixed-flow pump.

Investigation on Reduction of Pressure Fluctuation for a Double-Suction Centrifugal Pump

Double-suction centrifugal pumps have been applied extensively in many areas,and the significance of pressure fluctuations inside these pumps with large power is becoming increasingly important.In this study,a double-suction centrifugal pump with a high-demand for vibration and noise was redesigned by increasing the flow uniformity at the impeller discharge,implemented by combinations of more than two parameters.First,increasing the number of the impeller blades was intended to enhance the bounding effect that the blades imposed on the fluid.Subsequently,increasing the radial gap between the impeller and volute was applied to reduce the rotor-stator interaction.Finally,the staggered arrangement was optimized to weaken the efficacy of the interference superposition.Based on numerical simulation,the steady and unsteady characteristics of the pump models were calculated.From the fluctuation analysis in the frequency domain,the dimensionless pressure fluctuation amplitude at the blade passing frequency and its harmonics,located on the monitoring points in the redesigned pumps(both with larger radial gap),are reduced a lot.Further,in the volute of the model with new impellers staggered at 12°,the average value for the dimensionless pressure fluctuation amplitude decreases to 6%of that in prototype pump.The dimensionless rootmean-square pressure contour on the mid-span of the impeller tends to be more uniform in the redesigned models(both with larger radial gap);similarly,the pressure contour on the mid-section of the volute presents good uniformity in these models,which in turn demonstrating a reduction in the pressure fluctuation intensity.The results reveal the mechanism of pressure fluctuation reduction in a double-suction centrifugal pump,and the results of this study could provide a reference for pressure fluctuation reduction and vibration performance reinforcement of doublesuction centrifugal pumps and other pumps.

Experimental Investigation on the Flow-induced Noise under Variable Conditions for Centrifugal Pumps

With extensively using of centrifugal pumps,noise generation in these pumps is increasingly receiving research attention in recent years.The noise sources in centrifugal pumps are mainly composed of mechanical noise and flow-induced noise.And the study of flow-induced noise has become a hotspot and important domain in the field.The flow-induced noise closely related to the inner pressure pulses and vibration of volute in pumps,therefore,it is necessary to research the interaction and mechanism among them.To investigate the relationships,a test system is designed which includes a test loop and a measurement system.The hydrophones and pressure sensors are installed on the outlet of the pump and vibration acceleration sensors are disposed on the pump body.Via these instruments,the signals of noise,pressure pulses and vibration are collected and analyzed.The results show that the level of flow-induced noise becomes smaller as the flow increment during low flow rate operations,and it is steadily close to the design point,then it increases with the growing of flow rate in high flow rate conditions.Furthermore,there are some similar peak points in the power spectrum charts of noise,pressure pulses and vibration.The broadband noise at low flow rate is mostly focused on the region of 0-40 times shaft frequency,which is mostly made by rotating stall and vortex;while the noise at high flow rate conditions is focused on the region of 60-100 times shaft frequency,which may be mostly made by cavitations.The proposed research is of practical and academic significance to the study of noise reduction for centrifugal pumps.

Performances and Rotating Flows of Rotary Jet Pump

The rotary jet pumps, namely the pitot pumps, are composed of the rotating casing with the impeller channels and the stationary pick-up tube for discharging, are known as the one of high pressure pumps in the U.S. market. The pumps, however, have been prepared experientially, because of poor knowledge for the flow conditions and the pump performances. Then, this paper discusses the pump performances and the internal flow conditions in the rotating casing. Three types of the pick-up tube were prepared for the experiments to know the pump performances and the flow conditions in the rotating casing. The flow in the rotating casing is nearly in the forced vortex type and gives the higher pressure at the pick-up tube inlet. The more cross-sectional area of the pick-up tube channel is large, the more head and discharge are higher with excellent efficiency. Moreover, the authors confirmed that the secondary flow runs toward the rotating center at the wake flow region behind the pick-up tube.

Air pressure law of a reservoir constructed in karst sinkholes

Karst sinkholes with natural negative landform provide favorable conditions for the pumped storage reservoir construction for less excavation work.However,the construction of the reservoir would plug the natural karst channels for water and air,which would cause remarkable air pressure in karst channels when the groundwater level fluctuates.A large laboratory simulation test was carried out to study the air pressure variation of a reservoir built on the karst sinkhole.The air pressure in the karst channel and inside the model was monitored during the groundwater rising and falling process.Result showed that the variation of air pressure in the karst channel and the surrounding rock exhibited a high degree of similarity.The air pressure increased rapidly at the initial stage of water level rising,followed by a slight decrease,then the air pressure increased sharply when the water level approached the top of the karst cave.The initial peak of air pressure and the final peak of air pressure were defined,and both air pressure peaks were linearly increasing with the water level rising rate.The negative air pressure was also analyzed during the drainage process,which was linearly correlated with the water level falling rate.The causes of air pressure variation in karst channels of a pumped storage reservoir built on the karst sinkhole were discussed.The initial rapid increase,then slight decrease and final sudden increase of air pressure were controlled by the combined effects of air compression in karst channel and air seepage into the surrounding rock.For the drainage process,the instant negative air pressure and gradual recovering of air pressure were controlled by the combined effects of negative air pressure induced by water level falling and air supply from surrounding rock.This work could provide valuable reference for the reservoir construction in karst area.

Study on pressure wave propagation in two-phase flow in liquid oxygen feed pipe between pumps

A study on the character of pressure wave propagation was proposed for the gas liquid oxygen two-phase flow in the pipe between pumps.According to the practical working conditions,the homogenous model based on the compressibility theory regarding a single bubble in an infinite liquid,and Redlich-Kwong gas equation was derived a model for the low temperature and high pressure case,especially considering the change of the ratio of density of gas to one of liquid.The numerical tests were conducted.The results not only show the agreement between numerical simulation for this model and experiment at the normal temperature and pressure is good,but also show that the modifications of the model for the low temperature and high pressure condition are necessary.The study is of reference to further study of oscillation restrain and relative pipe tests.

Investigation on reversible pump turbine flow structures and associated pressure field characteristics under different guide vane openings

The use of reversible pump turbines(RPT) within pumped storage power plants goes with prolonged periods of off-design operating conditions, which leads to the onset of operating mode-dependent instabilities. In order to decrease the gravity of RPT flow instabilities and associated damages or even completely eliminate them, a deep understanding of its onset and development mechanism is needed. In line with this, the present study seeks to numerically investigate the onset and development mechanism of RPT unsteady flow structures as well as the evolutional characteristics of associated pressure pulsations throughout the RPT complete flow passage, under off-design conditions for three GVOs namely 17, 21, and 25 mm. The study results showed that low torque operating conditions and associated vaneless space back flow structures were the trigger of flow unsteadiness onset within the RPT vaneless space, the instabilities which grew to cause the S-shape characteristics appearance. Moreover, the runner flow unsteadiness was found to decrease with the GVO increase. On the other hand, the GVO increase worsened the pressure pulsation levels within RPT flow zones, where pressure pulsations within the vaneless space and flow zones in its vicinities were found to be the most sensitive to GVO changes.

High-amplitude pressure fluctuations of a pump-turbine with large head variable ratio during the turbine load rejection process

Large-head variable-amplitude pump turbines(PTs) encounter serious transient hydraulic instability issues. To explore the evolution mechanisms of pressure fluctuations(PFs) and flow patterns inside large-head variable-amplitude PTs, the load rejection process(LRP) was investigated using a one-and three-dimensional coupled flow simulation approach. The temporal,spatial, and frequency characteristics of the fluctuating pressures were analyzed for four monitoring points using a combined time-frequency analysis approach. The results indicated that PFs during the LRP of large-head variable-amplitude PTs had a new fluctuation frequency component related to Dean vortices(DVs) in the volute, in addition to the common fluctuation frequency components related to rotor-stator interaction phenomena and local backflow vortices near the impeller inlet. The PF frequency component existed throughout the LRP and had a significant influence on the transient maximum pressure at the volute end. This study provides a useful theoretical guide for the design and optimization of large-head variable-amplitude PTs.

Flow excitation mechanisms of unbalanced impeller forces after pump power-trip of ultra-high head pump-turbines

To elucidate the dynamic mechanisms of unbalanced impellers in ultra-high head pump-turbines(PTs),this study employed a one-and three-dimensional coupled method to simulate the pump power-trip(PPT)process of an ultra-high head PT.The investigation revealed two novel pulsation frequency components,denoted as fDVand fINFT,associated with impeller forces.The pulsation intensities of these components were markedly higher than those of rotor-stator interaction frequency components in ultra-high head PTs.Notably,the fDVcomponents exhibited pulsations at 1–2 times the rated rotation frequency of the impeller,spanning the entire transition period.Meanwhile,the fINFTcomponents constituted a complex frequency band with various frequency values,primarily occurring near conditions(Q=0,n=0,M=0,and d M/dt=0).These two pulsation frequency components were predominantly linked to the unsteady evolution of dean vortices inside the volute and complex transitions of the flow pattern within the impeller,respectively.It is crucial to note that these unbalanced flow-induced impeller axial forces can elevate the risk of accidents where the rotor is subjected to significant upwind axial forces.These findings offer valuable insights into mitigating the risk of rotor lifting due to axial forces during PT events in ultra-high head PTs.

UNSTEADY FLOW ANALYSIS AND EXPERIMENTAL INVESTIGATION OF AXIAL-FLOW PUMP

The three-dimensional unsteady turbulent flow in axial-flow pumps was simulated based on Navier-Stoke solver embedded with k - ε RNG turbulence model and SIMPLEC algorithm. Numerical results show that the unsteady prediction results are more accurate than the steady results, and the maximal error of unsteady prediction is only 4.54%. The time-domain spectrums show that the static pressure fluctuation curves at the inlet and outlet of the rotor and the outlet of the stator are periodic, and all have four peaks and four valleys. The pressure fluctuation amplitude increases from the hub to the tip at the inlet and outlet of the rotor, but decreases at the outlet of the stator. The pressure fluctuation amplitude is the greatest at the inlet of the rotor, and the average amplitude decreases sharply from the inlet to the outlet. The frequency spectrums obtained by Fast Fourier Transform （FFT） show that the dominant frequency is approximately equal to the blade passing frequency. The static pressure on the pressure side of hydrofoil on different stream surfaces remains almost consistent, and increases gradually from the blade inlet to the exit on the suction side at different time steps. The axial velocity distribution is periodic and is affected by the stator blade number at the rotor exit. The experimental results show that the flow is almost axial and the pre-rotation is very small at the rotor inlet under the conditions of 0.8 QN -1.2 QN Due to the clearance leakage, the pressure, circulation and meridional velocity at the rotor outlet all decrease near the hub leakage and tip clearance regions.

Transient simulation of a pump-turbine with misaligned guide vanes during turbine model start-up

Experimental studies of a model pump-turbine S-curve characteristics and its improvement by misaligned guide vanes （MGV） were extended to prototype pump turbine through 3-D transient flow simulations. The unsteady Reynolds-averaged Navier-Stokes equations with the SST turbulence model were used to model the transient flow within the entire flow passage of a reversible pump-turbine with and without misaligned guide vanes during turbine model start-up. The unstable S-curve and its improvement by using misaligned guide vane were verified by model test and simulation. The transient flow calculations were used to clarify the variations of pressure pulse and internal flow behavior in the entire flow passage. The use of misaligned guide vanes can eliminate the S-curve characteristics of a pump-turbine, and can significantly increase the pressure pulse amplitude in the entire flow passage and the runner radial forces during start-up. The MGV only decreased the pulse amplitude on the guide vane suction side when the rotating speed was less than 50% rated speed. The hydraulic reason is that the MGV dramatically changed the flow patterns inside the entire flow passage, and destroyed the symmetry of the flow distribution inside the guide vane and runner.

Study of Unforced Unsteadiness in Centrifugal Pump at Partial Flow Rates

In order to explore the unforced unsteadiness of centrifugal pumps,a 2-D frequency domain imaging display technology was used to study the development of these unsteady flow structures at partial flow conditions.The results showed that,the unsteady flow field was not only affected by rotor and stator interaction,but also appeared an unforced unsteadiness with fundamental frequency of St≈0.23 around the impeller throat area.Moreover,as the flow rates decreased,this unsteady flow structure gradually weakened and disappeared.When the flow rate was reduced to 0.6 times of design flow rate,another two unforced unsteady flow structures with characteristic frequencies of St≈0.0714 and St≈0.12 began to appear in the same area.Therefore,with the operating condition smaller than design flow rate,the internal flow became more and more complex.In addition to the forced unsteadiness,the unforced unsteadiness which is not connected with the blade passage frequency became more and more obvious.

Analysis and Optimization of Unsteady Flow in a Double-Suction Centrifugal Pump for a Cooling-Water Supply System in a Nuclear Reactor

The management of a cooling-water supply system in a nuclear reactor is performed by valve and reactor coolant pump(RCP)control,which regulates both the pressure and the discharge between certain limits.However,the RCP has a significant unsteady flow when operating at different conditions.The unsteady pressure pulsation and radial force vector are difficult to calculate because these are affected by the transient properties of the unsteady flow.This study explores the use of a commercial Computational Fluid Dynamics(CFD)code to comprehensively estimate the unsteady flow of the RCP.The full 3D-URANS equations were solved for different flow rates,and some optimised cases for the unsteady flow were proposed.The results showed that the numerical predictions were validated with the experimental data of a model pump.The code was used to estimate the velocity streamlines,pressure pulsation and radial force vector in the steady and transient conditions.The flow rates were not equal for the inner and outer passage in the double volute casing.Additionally,the pulsation of the pressure and radial force was effectively reduced by optimising the staggered angleα.An optimal case was observed whenα=30°.