Geomechanical model test for analysis of surrounding rock behaviours in composite strata

Due to the large differences in physico-mechanical pro perties of composite strata,jamming,head sinking and other serious consequences occur frequently during tunnel boring machine(TBM)excavation.To analyse the stability of surrounding rocks in composite strata under the disturbance of TBM excavation,a geomechanical model test was carried out based on the Lanzhou water supply project.The evolution patterns and distribution characteristics of the strain,stress,and tunnel deformation and fracturing were analysed.The results showed that during TBM excavation in the horizontal composite formations(with upper soft and lower hard layers and with upper hard and lower soft layers),a significant difference in response to the surrounding rocks can be observed.As the strength ratio of the surrounding rocks decreases,the ratio of the maximum strain of the hard rock mass to that of the relatively soft rock mass gradually decreases.The radial stress of the relatively soft rock mass is smaller than that of the hard rock mass in both types of composite strata,indicating that the weak rock mass in the composite formation results in the difference in the mechanical behaviours of the surrounding rocks.The displacement field of the surrounding rocks obtained by the digital speckle correlation method(DSCM)and the macro-fracture morphology after tunnel excavation visually reflected the deformation difference of the composite rock mass.Finally,some suggestions and measures were provided for TBM excavation in composite strata,such as advance geological forecasting and effective monitoring of weak rock masses.

Analysis of sp Pillar Stability Experiment: Continuous thermo-mechanical model development and calibration

The paper describes an analysis of thermo-mechanical （TM） processes appearing during the Aspo Pillar Stability Experiment （APSE）. This analysis is based on finite elements with elasticity, plasticity and dam- age mechanics models of rock behaviour and some least squares calibration techniques. The main aim is to examine the capability of continuous mechanics models to predict brittle damage behaviour of gran- ite rocks. The performed simulations use an in-house finite element software GEM and self-developed experimental continuum damage MATLAB code. The main contributions are twofold. First, it is an inverse analysis, which is used for （1） verification of an initial stress measurement by back analysis of conver- gence measurement during construction of the access tunnel and （2） identification of heat transfer rock mass properties by an inverse method based on the known heat sources and temperature measurements. Second, three different hierarchically built models are used to estimate the pillar damage zones, i.e. elas- tic model with Drucker-Prager strength criterion, elasto-plastic model with the same yield limit and a combination of elasto-plasticity with continuum damage mechanics. The damage mechanics model is also used to simulate uniaxial and triaxial compressive strength tests on the ,Aspo granite.

Biological Jumping Mechanism Analysis and Modeling for Frog Robot

This paper presents a mechanical model of jumping robot based on the biological mechanism analysis of frog. By biological observation and kinematic analysis the frog jump is divided into take-offphase, aerial phase and landing phase. We find the similar trajectories of hindlimb joints during jump, the important effect of foot during take-off and the role of forelimb in supporting the body. Based on the observation, the frog jump is simplified and a mechanical model is put forward. The robot leg is represented by a 4-bar spring/linkage mechanism model, which has three Degrees of Freedom （DOF） at hip joint and one DOF （passive） at tarsometatarsal joint on the foot. The shoulder and elbow joints each has one DOF for the balancing function of arm. The ground reaction force of the model is analyzed and compared with that of frog during take-off. The results show that the model has the same advantages of low likelihood of premature lift-off and high efficiency as the frog. Analysis results and the model can be employed to develop and control a robot capable of mimicking the jumping behavior of frog.

Progress in Thermomechanical Analysis of Friction Stir Welding

This article reviews the status of thermomechanical analysis of the friction stir welding(FSW)process for establishing guidelines for further investigation,filling the available research gaps,and expanding FSW applications.Firstly,the advantages and applications of FSW process are introduced,and the significance and key issues for thermomechanical analysis in FSW are pointed out.Then,solid mechanic and fluid dynamic methods in modeling FSW process are described,and the key issues in modeling FSW are discussed.Di erent available mesh modeling techniques including the applications,benefits and shortcomings are explained.After that,at different subsections,the thermomechanical analysis in FSW of aluminum alloys and steels are examined and summarized in depth.Finally,the conclusions and summary are presented in order to investigate the lack of knowledge and the possibilities for future study of each method and each material.

Micro Model of Carbon Fiber/Cyanate Ester Composites and Analysis of Machining Damage Mechanism

Machining damage occurs on the surface of carbon fiber reinforced polymer (CFRP) composites during processing. In the current simulation model of CFRP, the initial defects on the carbon fiber and the periodic random distribution of the reinforcement phase in the matrix are not considered in detail, which makes the characteristics of the cutting model significantly different from the actual processing conditions. In this paper, a novel three-phase model of carbon fiber/cyanate ester composites is proposed to simulate the machining damage of the composites. The periodic random distribution of the carbon fiber reinforced phase in the matrix was realized using a double perturbation algorithm. To achieve the stochastic distribution of the strength of a single carbon fiber, a novel method that combines the Weibull intensity distribution theory with the Monte Carlo method is presented. The mechanical properties of the cyanate matrix were characterized by fitting the stress-strain curves, and the cohesive zone model was employed to simulate the interface. Based on the model, the machining damage mechanism of the composites was revealed using finite element simulations and by conducting a theoretical analysis. Furthermore, the milling surfaces of the composites were observed using a scanning electron microscope, to verify the accuracy of the simulation results. In this study, the simulations and theoretical analysis of the carbon fiber/cyanate ester composite processing were carried out based on a novel three-phase model, which revealed the material failure and machining damage mechanism more accurately.

Energy analysis of mechanical alloying of molybdenum disilicide in a new-type high energy vibrating ball mill

In order to understand the fundamentals of a high energy vibrating type milling process, the energy transfer during me-chanical alloying of molybdenum disilicide is investigated based on the Magini-Iasonna energy transfer method, amended by Murty. The efficiency factor and total energy of milling are calculated. MoSi2 synthesized by a mechanically induced self-propagating reaction has also been studied according to different milling parameters, such as the number of balls and the ball to powder weight ratio. The results indicate that the efficiency factor is between 1.944 and 8.507 J/(g·s). A total milling energy of about 19.38–26.47 kJ/g is found to be necessary for the mechanically induced self-propagating reaction of a Mo:2Si powder mixture. The efficiency of milling energy transfer is about 3.3%–4.5%. The experiment and modeling show that the optimum condition for mechanical alloy-ing is a half full vial of balls.

Dynamic Modeling and Analysis of 4UPS-UPU Spatial Parallel Mechanism with Spherical Clearance Joint

Clearance between the moving joints is unavoidable in real working process. At present, many researches are mainly focused on dynamics of plane revolute joint in plane mechanism, but few on dynamics of spatial spherical joint clearance in spatial parallel mechanism. In this paper, a general method is proposed for establishing dynamic equations of spatial parallel mechanism with spatial spherical clearance by Lagrange multiplier method. The kinematic model and contact force model of the spherical joint clearance were established successively. Lagrange multiplier method was used to deduce the dynamics equation of 4 UPS-UPU mechanism with spherical clearance joint systematically. The influence of friction coefficient on dynamics response of 4 UPS-UPU mechanism with spherical clearance joint was analyzed. Non-linear characteristics of clearance joint and moving platform were analyzed by Poincare map, phase diagram, and bifurcation diagram. The results show that variation of friction coefficient and clearance value had little effect on stability of the mechanism, but the chaotic phenomenon was found at spherical clearance joint. The research has theoretical guiding significance for improving the dynamic performance and avoiding of chaos of parallel mechanisms including spherical joint clearance.

A Method for Automatically Establishing a Mathematical Model of Kinematic Analysis to a Planar Mechanism with a Multiple Joint and Prismatic Pair

A method for automatically establishing a mathematical model of kinematic analysis to a planar mechanism with multiple joint and prismatic pair is presented. The breadth （ or depth ） first search spanning tree can be obtained based on an adjacency matrix of the mechanism. Then the kinematic chain （or mechanism）＇s basic loops can be obtained. On the basis of these basic loops, a mathematical model of kinematic analysis can be established and solved automatically. In the sense of a calculative mechanism, structural analysis of the kinematic chain relates to the kinematic analysis of a mechanism. Thus, an effective way is supplied to the given mechanism＇s kinematic analysis for automatic modeling and solving, and a method is supplied to the structural type to optimize kinematic synthesis.

Mechanics analysis of vehicle bumping at approach slabs with superelevation

In order to analyze the pavement stress caused by vehicle bumping at an approach slab, a simplified four-wheeled bi- axle vehicle-moving model is proposed. The effect of damping and vibration reduction in the process of vehicle-moving is not considered. Based on the position change of vehicle wheels at the approach slab, the vehicle dynamic vibration equations are summarized. Meanwhile, the undetermined coefficients of the vibration equations are obtained using the boundary and initial conditions of the vehicle. The analytical motion solutions of rear and front wheels at different stages are concluded. Consequently, a four-wheeled vehicle model is developed and vibration equations are provided, which can be used to analyze the impact of complicated stress on pavement. The results show that the excessive stress and stress concentration will occur at the approach slab, and it needs to be strengthened.

INTEGRATED ANALYSIS APPROACHES TO ROCK MECHANICS PROBLEMS

In order to effectively cope with exponent increase of the complexity faced to the rock mechanics analysis problems and the large incompatibility existing between the information level required to model the rock mass and engineering and our obtainable information level at hand,the integrated approaches with intelligent characters are proposed. Many previous standard methods,such as precedent type analysis,rock classification,analytic method stress-based,basic numerical methods (BEM,FEM,DEM,hybrid),and their extended numerical methods (fully coupled) to be developed,can be selected respectively or integrated accordingly. It is alternative to develop basic/fully integrated system,and internet-based approaches. These novel methods can also be selected or integrated each other or with the standard methods to perform rock mechanics analysis. Some key techniques to develop these alternative methods are discussed. It may focus in future on developing fully integrated systems and internet-based approaches. Developing an environmental,virtual facility/space shall be firstly done for this collaborative research on internet.

Error Analysis of Three Degree-of-Freedom Changeable Parallel Measuring Mechanism

A three degree-of-freedom (DOF) planar changeable parallel mechanism is designed by means of control of different drive parameters. This mechanism possesses the characteristics of two kinds of parallel mechanism. Based on its topologic structure, a coordinate system for position analysis is set-up and the forward kinematic solutions are analyzed. It was found that the parallel mechanism is partially decoupled. The relationship between original errors and position-stance error of moving platform is built according to the complete differential-coefficient theory. Then we present a special example with theory values and errors to evaluate the error model, and numerical error solutions are gained. The investigations concentrating on mechanism errors and actuator errors show that the mechanism errors have more influences on the position-stance of the moving platform. It is demonstrated that improving manufacturing and assembly techniques can greatly reduce the moving platform error. The small change in position-stance error in different kinematic positions proves that the error-compensation of software can improve considerably the precision of parallel mechanism.

Mass‑Spring‑Damping Theory Based Equivalent Mechanical Model for Cylindrical Lithium‑ion Batteries under Mechanical Abuse

An equivalent mechanical model with the equivalent physical meaning of mass-spring-damping is proposed for cylindrical lithium-ion batteries through experiments and theory.The equivalent mechanical model of a cylindrical lithium-ion battery consists of a spring-damping parallel unit.Therefore,a spring-damping parallel unit connecting a damping unit in series is selected to construct the constitutive characteristics of the battery under mechanical abuse.Comparison results show that the equivalent mechanical model can more effectively describe the mechanical properties of the batteries than most cubic fitting models,of which the average relative error of the equivalent mechanical model under different states-of-charge is less than 6.75%.Combined with the proposed equivalent mechanical model,the failure process of the batteries was simulated and analyzed using LS-Dyna and HyperWorks.Under rigid rod tests,failure occurred at the core and bottom of the batteries;under hemispherical punch tests,failure occurred at the core and top,consistent with the experimental results.The average prediction error for the failure displacement under different abuse conditions is less than 4%in the simulations.The equivalent mechanical model requires only a few parameters and can be recognized easily.In the future,the model can be used in safety warning devices based on mechanical penetration.

Experimental and finite element analysis of tibial stress fractures using a rabbit model

AIM: To determine if rabbit models can be used to quantify the mechanical behaviour involved in tibial stress fracture(TSF) development.METHODS: Fresh rabbit tibiae were loaded under compression using a specifically-designed test apparatus. Weights were incrementally added up to a load of 30 kg and the mechanical behaviour of the tibia was analysed using tests for buckling, bone strain and hysteresis. Structural mechanics equations were subsequently employed to verify that the results were within the range of values predicted by theory. A finite element(FE) model was developed using cross-sectional computer tomography(CT) images scanned from one of the rabbit bones, and a static load of 6 kg(1.5 times the rabbit's body weight) was applied to represent running. The model was validated using the experimental strain gauge data, then geometric and elemental convergence tests were performed in order to find the minimum number of cross-sectional scans and elements respectively required for convergence. The analysis was then performed using both the model and the experimental results to investigate the mechanical behaviour of the rabbit tibia under compressive load and to examine crack initiation.RESULTS: The experimental tests showed that un der a compressive load of up to 12 kg, the rabbit tibia demonstrates linear behaviour with little hysteresis Up to 30 kg, the bone does not fail by elastic buckling however, there are low levels of tensile stress which predominately occur at and adjacent to the anterio border of the tibial midshaft: this suggests that fatigue failure occurs in these regions, since bone under cycli loading initially fails in tension. The FE model predic tions were consistent with both mechanics theory and the strain gauge results. The model was highly sensi tive to small changes in the position of the applied load due to the high slenderness ratio of the rabbit s tibia. The modelling technique used in the curren study could have applications in the development o human FE models of bone, where, unlike rabbit tibia the model would be relatively insensitive to very sma changes in load position. However, the rabbit mode itself is less beneficial as a tool to understand the me chanical behaviour of TSFs in humans due to the sma size of the rabbit bone and the limitations of human scale CT scanning equipment.CONCLUSION: The current modelling technique could be used to develop human FE models. However, the rabbit model itself has significant limitations in under standing human TSF mechanics.

Analysis of Frequency Characteristics and Sensitivity of Compliant Mechanisms

Based on a modified pseudo-rigid-body model,the frequency characteristics and sensitivity of the large-deformation compliant mechanism are studied.Firstly,the pseudo-rigid-body model under the static and kinetic conditions is modified to enable the modified pseudo-rigid-body model to be more suitable for the dynamic analysis of the compliant mechanism.Subsequently,based on the modified pseudo-rigid-body model,the dynamic equations of the ordinary compliant four-bar mechanism are established using the analytical mechanics.Finally,in combination with the finite element analysis software ANSYS,the frequency characteristics and sensitivity of the compliant mechanism are analyzed by taking the compliant parallel-guiding mechanism and the compliant bistable mechanism as examples.From the simulation results,the dynamic characteristics of compliant mechanism are relatively sensitive to the structure size,section parameter,and characteristic parameter of material on mechanisms.The results could provide great theoretical significance and application values for the structural optimization of compliant mechanisms,the improvement of their dynamic properties and the expansion of their application range.

Large Deformation Analysis and Synthesis of Elastic Closed-loop Mechanism Made of a Certain Spring Wire Described by Free Curves

Recently novel mechanisms with compact size and without many mechanical elements such as bearing are strongly required for medical devices such as surgical operation devices. This paper describes analysis and synthesis of elastic link mechanisms of a single spring beam which can be manufactured by NC coiling machines. These mechanisms are expected as disposable micro forceps. Smooth Curvature Model（SCM） with 3rd order Legendre polynomial curvature functions is applied to calculate large deformation of a curved cantilever beam by taking account of the balance between external and internal elastic forces and moments. SCM is then extended to analyze large deformation of a closed-loop curved elastic beam which is composed of multiple free curved beams. A closed-loop elastic link is divided into two free curved cantilever beams each of which is assumed as serially connected free curved cantilever beams described with SCM. The sets of coefficients of Legendre polynomials of SCM in all free curved cantilever beams are determined by taking account of the force and moment balance at connecting point where external input force is applied. The sets of coefficients of Legendre polynomials of a nonleaded closed-loop elastic link are optimized to design a link mechanism which can generate specified output motion due to input force applied at the assumed dividing point. For example, two planar micro grippers with a single pulling input force are analyzed and designed. The elastic deformation analyzed with proposed method agrees very well with that calculated with FEM. The designed micro gripper can generate the desired pinching motion. The proposed method can contribute to design compact and simple elastic mechanisms without high calculation costs.

Microstructure and Quasi-Static Mechanical Behavior of Cryoforged AA2519 Alloy

In this study, AA2519 alloy was initially processed by multi axial forging (MAF) at room and cryogenic temperatures. Subsequently, the microstructure and the mechanical behavior of the processed samples under quasi-static loading were investigated to determine the influence of cryogenic forging on alloys’ subgrains dimensions, grain boundaries interactions, strength, ductility and toughness. In addition, the failure mechanisms at the tensile rupture surfaces were characterized using scanning electron micro-scope (SEM). The results show significant improvements in the strength, ductility and toughness of the alloy as a result of the cryogenic MAF process. The formation of nanoscale crystallite microstructure, heavily deformed grains with high density of grain boundaries and second phase breakage to finer particles were characterized as the main reasons for the increase in the mechanical properties of the cryogenic forged samples. The cryogenic processing of the alloy resulted in the formation of an ultrafine grained material with tensile strength and toughness that are ~41% and ~80% higher respectively after 2 cycles MAF when compared with the materials processed at ambient temperature. The fractography analysis on the tested materials shows a substantial ductility improvement in the cryoforged (CF) samples when compared to the room temperature forged (RTF) samples which is in alignment with their stress-strain profiles. However, extended forging at higher cycles than 2 cycles led only to increase in strength at the expense of ductility for both the CF and RTF samples.

Analysis of the Micro-Rotation Compliant Mechanism Based on the Corner-Filleted Flexure Hinges

The purpose of this thesis is to derive the flexibility formula of the corner-filleted flexure hinge easily and conveniently and use it to design a micro-rotation compliant mechanism. Firstly,we get the corner-filleted flexure hinge flexibility formula by methods of symmetry transformation and coordinates translation. The correctness of this formula is validated on the basis of the finite element method and under the premise that the effects of shear stress are taken into consideration. Then a micro-rotation compliant mechanism is designed in accordance with the corner-filleted flexure hinge,and the deduction and analysis of its working moment/rigidity are conducted. Moreover,this theoretical formula is proved to be accurate and reliable through the finite element analysis and the experimental verification,based on which the structural design and optimization can be made on the rotating part of a micro adjustment device. The results illustrate that designing and optimizing the structures by the analysis model is convenient and reliable so that complicated 3D modeling and finite element analysis are not needed.

FURTHER RESEARCH ON THE SPLINE MODEL METHOD OF KED ANALYSIS IN A PLANAR FLEXIBLE LINKAGE

This paper relates to the deep research on the Splinc Model Method of KED analysis. With the use of cubic B-splinc function as a link’s transverse deflection interpolation function, the principle of virtual displacement is presented as a basic theory for the general formulation of the equations of motion, and thus abandoned the kinematic assumption and the instantaneous structure assumption which arc used in the Spline Model Method. In thc same time, the nonlinear terms sue as coupling terms between thc rigid body motion and elastic deformation arc included. New member’s spline models are established. Mass matrix, Coriolis mass matrix, normal and tangential mass matrix, linear stiffness matrix, nonlinear stiffness matrix and rotation matrix arc derived. The kinematic differential equations of a member and system are deduced in the end. The Newmark direct integration method is used as the solution scheme of the kinematic differential equations to get the periodic response.

Numerical method and analysis of computational fluid mechanics for photoelectric semiconducting detector

We propose a modified upwind finite difference fractional step scheme for the computational fluid mechanics simulations of a three-dimensional photoelectric semiconductor detector. We obtain the optimal l^2-norm error estimates by using the techniques including the calculus of variations, the energy methods, the induction hypothesis, and a priori estimates. The proposed scheme is successfully applied to the simulation of the photoelectric semiconductor detectors.

Mass and heat transfer mechanism in wood during radio frequency/vacuum drying and numerical analysis

The mass and heat transfer mechanisms during radio frequency/vacuum （RF/V） drying of square-edged timber were analyzed and discussed in detail, and a new one-dimensional mathematical model to describe the transport phenomena of mass and heat during continuous RF/V drying was derived from conservation equations based on the mass and heat transfer theory of porous materials The new model provided a relatively fast and efficient way to simulate vacuum drying behavior assisted by dielectric heating. Its advantages compared with the conventional models include： （1） Each independent vari- able has a separate control equation and is solved inde- pendently by converting the partial differential equation into a difference equation with the finite volume method; （2） The calculated data from different parts of the specimen can be displayed in the evolution curves, and the change law of the,parameters can be better described. After analyzing the calculated results, most of the important phenomena observed during RF/V drying were adequately described by this model.