Hardness, friction and wear characteristics of electrodeposited RE Ni W P B 4C PTFE composite coatings were studied, and the reason for these fine characteristics was explained in respect of structure. The results sho...Hardness, friction and wear characteristics of electrodeposited RE Ni W P B 4C PTFE composite coatings were studied, and the reason for these fine characteristics was explained in respect of structure. The results show that 1) the structure of RE Ni W P B 4C PTFE composite coatings experiences a transformation process from amorphous to mixture then to crystal as the heat treatment temperature rises; 2) incorporating of B 4C greatly increases the hardness of the coating; 3) the wear resistance of the coating is best with heat treatment for 1?h at 300?℃, which is greatly superior to that of the other traditional coatings.展开更多
In order to improve the hardness and tribological performance of Ti6Al4V alloy,NiCoCrAlY-B_(4)C composite coatings with B_(4)C of 5%,10%and 15%(mass fraction)were fabricated on its surface by laser cladding(LC).The mo...In order to improve the hardness and tribological performance of Ti6Al4V alloy,NiCoCrAlY-B_(4)C composite coatings with B_(4)C of 5%,10%and 15%(mass fraction)were fabricated on its surface by laser cladding(LC).The morphologies,chemical compositions and phases of obtained coatings were analyzed using scanning electronic microscope(SEM),energy dispersive spectrometer(EDS),and X-ray diffraction(XRD),respectively.The effects of B_(4)C mass fraction on the coefficient of friction(COF)and wear rate of NiCoCrAlY-B_(4)C coatings were investigated using a ball-on-disc wear tester.The results show that the NiCoCrAlY-B_(4)C coatings with different B_(4)C mass fractions are mainly composed of NiTi,NiTi_(2),α-Ti,CoO,AlB_(2),TiC,TiB and TiB_(2)phases.The COFs and wear rates of NiCoCrAlY-B_(4)C coatings decrease with the increase of B_(4)C content,which are contributed to the improvement of coating hardness by the B_(4)C addition.The wear mechanisms of NiCoCrAlY-B_(4)C coatings are changed from adhesive wear and oxidation wear to fatigue wear with the increase of B_(4)C content.展开更多
A SiC/ZrSiO4?SiO2 (SZS) coating was successfully fabricated on the carbon/carbon (C/C) composites by pack cementation, slurry painting and sintering to improve the anti-oxidation property and thermal shock r...A SiC/ZrSiO4?SiO2 (SZS) coating was successfully fabricated on the carbon/carbon (C/C) composites by pack cementation, slurry painting and sintering to improve the anti-oxidation property and thermal shock resistance. The anti-oxidation properties under different oxygen partial pressures (OPP) and thermal shock resistance of the SZS coating were investigated. The results show that the SZS coated sample under low OPP, corresponding to the ambient air, during isothermal oxidation was 0.54% in mass gain after 111 h oxidation at 1500 ° C and less than 0.03% in mass loss after 50 h oxidation in high OPP, corresponding to the air flow rate of 36 L/h. Additionally, the residual compressive strengths (RCS) of the SZS coated samples after oxidation for 50 h in high OPP and 80 h in low OPP remain about 70% and 72.5% of those of original C/C samples, respectively. Moreover, the mass loss of SZS coated samples subjected to the thermal cycle from 1500 ° C in high OPP to boiling water for 30 times was merely 1.61%.展开更多
For beta-cyclodextrin (β-CD) may form complexes with metal ions during ballmilling process, it was used as a novel carbon source to synthesize LiFePO_4/C cathode composite in lithium-ion batteries via solid-state rea...For beta-cyclodextrin (β-CD) may form complexes with metal ions during ballmilling process, it was used as a novel carbon source to synthesize LiFePO_4/C cathode composite in lithium-ion batteries via solid-state reaction. This composite should has fine particle size and good electrochemical performances. The powders were characterized by XRD, SEM, TEM and galvanostatic charge-discharge. Compared with bare LiFePO_4 and LiFePO_4/C composite with glucose as carbon source by the same procedure and nearly the same content of carbon in the final cathode, the LiFePO_4/C composite with beta-cyclodextrin as carbon source shows much higher discharge specific capacity and more excellent rate performance. Ultrasonic dispersion between ballmilling and sinter process for 2 h was appropriate and useful for final LiFePO_4/C to reach higher discharge capacity. The SEI experiment was carried out to explore the effect of beta-cyclodextrin on the cathode materials, and the results indicate that coating with beta-cyclodextrin can improve the electrochemical performance of LiFePO_4 by decreasing the resistance of charge transfer (R_ ct) and improving the chemical diffusion coefficient (D_ Li).展开更多
By combination of DC reactive magnetron sputter i ng with multiple arcplating, the alternating C 3 N 4 /TiN compo und film is deposited onto HSS. The core level binding energy and the contents o f carbon and n...By combination of DC reactive magnetron sputter i ng with multiple arcplating, the alternating C 3 N 4 /TiN compo und film is deposited onto HSS. The core level binding energy and the contents o f carbon and nitrogen are characterized by X\|ray photoelectron spectrum. X\|ray diffraction(XRD) shows that compound thin film contains hard crystalline phases of α \|C 3 N 4 and β \|C 3 N 4 . The Knoop microhardne ss in the load range of 50.5\|54.1 GPa is measured. According to acoustic emissi on scratch test, the critical load values for the coatings on HSS substrates are in the range of 40\|80 N. The metal coated with C 3 N 4 /TiN compound f ilms has a great improvement in the resistance against corrosion. Many tests sho w that such a coating has a very high wearability. Compared with the uncoated an d TiN coated tools, the C 3 N 4 /TiN coated tools have a much longer cut ting life.展开更多
Micro-arc oxidation (MAO) coatings with different concentrations of K2TiO(C2O4)2 in the sodium silicate base electrolyte were prepared on 6061 aluminum alloy with the aim of promoting a better understanding of the...Micro-arc oxidation (MAO) coatings with different concentrations of K2TiO(C2O4)2 in the sodium silicate base electrolyte were prepared on 6061 aluminum alloy with the aim of promoting a better understanding of the formation mechanisms and tribological behaviors of the coatings. Scanning electron microscopy (SEM) assisted with energy-dis- persive X-ray spectroscopy (EDS), X-ray photoelectron spectroscopy (XPS) and friction test were employed to charac- terize the MAO processes and microstructure of the resultant coatings. Results showed that the composition and microstructure of the coatings were significantly affected by the addition of KETiO(CaO4)2. A sealing microstructure of MAO coating was obtained with the addition of K2TiO(C2O4)2. Ti element from K2TiO(C2O4)2 was only absorbed into the defects of micropores under surface energy in the early stage, while in the later stage, Ti element was predominant in the micropores and distributed on the coatings under plasma discharge to form TiO2. It was demonstrated that Ti and Si elements from the electrolyte could interact with each other during the MAO process and the interaction mechanism was systematically analyzed. Wear resistance of the MAO coatings with K2TiO(C2O4)2 addition was significantly improved compared with that of the MAO coatings without K2TiO(C2O4)2 addition.展开更多
文摘Hardness, friction and wear characteristics of electrodeposited RE Ni W P B 4C PTFE composite coatings were studied, and the reason for these fine characteristics was explained in respect of structure. The results show that 1) the structure of RE Ni W P B 4C PTFE composite coatings experiences a transformation process from amorphous to mixture then to crystal as the heat treatment temperature rises; 2) incorporating of B 4C greatly increases the hardness of the coating; 3) the wear resistance of the coating is best with heat treatment for 1?h at 300?℃, which is greatly superior to that of the other traditional coatings.
文摘In order to improve the hardness and tribological performance of Ti6Al4V alloy,NiCoCrAlY-B_(4)C composite coatings with B_(4)C of 5%,10%and 15%(mass fraction)were fabricated on its surface by laser cladding(LC).The morphologies,chemical compositions and phases of obtained coatings were analyzed using scanning electronic microscope(SEM),energy dispersive spectrometer(EDS),and X-ray diffraction(XRD),respectively.The effects of B_(4)C mass fraction on the coefficient of friction(COF)and wear rate of NiCoCrAlY-B_(4)C coatings were investigated using a ball-on-disc wear tester.The results show that the NiCoCrAlY-B_(4)C coatings with different B_(4)C mass fractions are mainly composed of NiTi,NiTi_(2),α-Ti,CoO,AlB_(2),TiC,TiB and TiB_(2)phases.The COFs and wear rates of NiCoCrAlY-B_(4)C coatings decrease with the increase of B_(4)C content,which are contributed to the improvement of coating hardness by the B_(4)C addition.The wear mechanisms of NiCoCrAlY-B_(4)C coatings are changed from adhesive wear and oxidation wear to fatigue wear with the increase of B_(4)C content.
基金Project supported by the Nonferrous Metal Oriented Advanced Structural Materials and Manufacturing Cooperative Innovation Center,ChinaProject(51205417)supported by the National Natural Science Foundation of China
文摘A SiC/ZrSiO4?SiO2 (SZS) coating was successfully fabricated on the carbon/carbon (C/C) composites by pack cementation, slurry painting and sintering to improve the anti-oxidation property and thermal shock resistance. The anti-oxidation properties under different oxygen partial pressures (OPP) and thermal shock resistance of the SZS coating were investigated. The results show that the SZS coated sample under low OPP, corresponding to the ambient air, during isothermal oxidation was 0.54% in mass gain after 111 h oxidation at 1500 ° C and less than 0.03% in mass loss after 50 h oxidation in high OPP, corresponding to the air flow rate of 36 L/h. Additionally, the residual compressive strengths (RCS) of the SZS coated samples after oxidation for 50 h in high OPP and 80 h in low OPP remain about 70% and 72.5% of those of original C/C samples, respectively. Moreover, the mass loss of SZS coated samples subjected to the thermal cycle from 1500 ° C in high OPP to boiling water for 30 times was merely 1.61%.
文摘For beta-cyclodextrin (β-CD) may form complexes with metal ions during ballmilling process, it was used as a novel carbon source to synthesize LiFePO_4/C cathode composite in lithium-ion batteries via solid-state reaction. This composite should has fine particle size and good electrochemical performances. The powders were characterized by XRD, SEM, TEM and galvanostatic charge-discharge. Compared with bare LiFePO_4 and LiFePO_4/C composite with glucose as carbon source by the same procedure and nearly the same content of carbon in the final cathode, the LiFePO_4/C composite with beta-cyclodextrin as carbon source shows much higher discharge specific capacity and more excellent rate performance. Ultrasonic dispersion between ballmilling and sinter process for 2 h was appropriate and useful for final LiFePO_4/C to reach higher discharge capacity. The SEI experiment was carried out to explore the effect of beta-cyclodextrin on the cathode materials, and the results indicate that coating with beta-cyclodextrin can improve the electrochemical performance of LiFePO_4 by decreasing the resistance of charge transfer (R_ ct) and improving the chemical diffusion coefficient (D_ Li).
文摘By combination of DC reactive magnetron sputter i ng with multiple arcplating, the alternating C 3 N 4 /TiN compo und film is deposited onto HSS. The core level binding energy and the contents o f carbon and nitrogen are characterized by X\|ray photoelectron spectrum. X\|ray diffraction(XRD) shows that compound thin film contains hard crystalline phases of α \|C 3 N 4 and β \|C 3 N 4 . The Knoop microhardne ss in the load range of 50.5\|54.1 GPa is measured. According to acoustic emissi on scratch test, the critical load values for the coatings on HSS substrates are in the range of 40\|80 N. The metal coated with C 3 N 4 /TiN compound f ilms has a great improvement in the resistance against corrosion. Many tests sho w that such a coating has a very high wearability. Compared with the uncoated an d TiN coated tools, the C 3 N 4 /TiN coated tools have a much longer cut ting life.
基金supported by the National Science Foundation of China(Grant Nos.51571114 and 51201120)the Science and Technology Coordination and Innovation Project of Shaanxi Province(No.2016KTZDGY-04-01)the Shaanxi Provincial Education Department(Grant No.16JK1377)
文摘Micro-arc oxidation (MAO) coatings with different concentrations of K2TiO(C2O4)2 in the sodium silicate base electrolyte were prepared on 6061 aluminum alloy with the aim of promoting a better understanding of the formation mechanisms and tribological behaviors of the coatings. Scanning electron microscopy (SEM) assisted with energy-dis- persive X-ray spectroscopy (EDS), X-ray photoelectron spectroscopy (XPS) and friction test were employed to charac- terize the MAO processes and microstructure of the resultant coatings. Results showed that the composition and microstructure of the coatings were significantly affected by the addition of KETiO(CaO4)2. A sealing microstructure of MAO coating was obtained with the addition of K2TiO(C2O4)2. Ti element from K2TiO(C2O4)2 was only absorbed into the defects of micropores under surface energy in the early stage, while in the later stage, Ti element was predominant in the micropores and distributed on the coatings under plasma discharge to form TiO2. It was demonstrated that Ti and Si elements from the electrolyte could interact with each other during the MAO process and the interaction mechanism was systematically analyzed. Wear resistance of the MAO coatings with K2TiO(C2O4)2 addition was significantly improved compared with that of the MAO coatings without K2TiO(C2O4)2 addition.