Effect of rare earth on morphology and dispersion of TiB2 phase in Al-Ti-B alloy refiner

To investigate the effect of rare earth on size and distribution of TiB2 phase in aluminum alloy refiner,Al-5Ti-1B-RE master alloy was fabricated,and its microstructure and phase constitutions were investigated by the combination of first principles calculations and experimental investigation.The calculated results reveal that Ce has the most effective modification ability due to the most positive adsorption energy and the largest charge transfer value compared with other rare earth elements.Results of experimental investigation indicate that the addition of rare earth in the Al-5Ti-1B alloys can greatly refine the particle size of TiB2,improve the distribution of particles and lead to better refinement effect than that of the Al-5Ti-1B alloys without rare earth.Moreover,Ce has the best optimization effect,which agrees well with the calculated results.

Effect of compound treatment of rotating magnetic field and Al-5Ti-1B refiner on microstructure and properties of Al-5Cu alloy

The Al-5Cu alloys were prepared by different treatment methods,including adding a refiner Al-5Ti-1B,exerting a rotating magnetic field(RMF),and compound treatment of both refiner and RMF.The effects of treatment methods on the microstructure,properties,and solid solubility of the Al-5Cu alloy were investigated.The optimal magnetic field parameters and addition amount of refiner were confirmed by experiment.Results show that either RMF or adding refiner Al-5Ti-1B alone can refine the grain size,and the refining effect can be further improved by a compound refining treatment with optimized magnetic field parameters(120 A current and 8 Hz frequency) and 1.0wt.% Al-5Ti-1B refiner(RMF*+Al-5Ti-1B*).The average grain size is decreased to 68.1 μm,which is 60.8%,21.1%,and 83.5% lower than that of the alloy treated by the optimized rotating magnetic field,the Al-5Ti-1B refiner,and the alloy without any treatment,respectively.The tensile strength and elongation of the alloy reach 232.5 MPa and 18.6%,respectively,which are obviously higher than those of the alloys treated by rotating magnetic field,Al-5Ti-1B refiner,and the alloy without any treatment,respectively.Additionally,the solid solubility of the alloy is also obviously improved compared to the alloys treated by other methods.

Effect of Refiner Plate Bar Angle and Pulp Properties on the Low Consistency Refining Efficiency in Terms of Power Consumption

Power consumption is the energy source of the impact on fibers or pulp during low-consistency(LC)pulp refining,and the strength of refining affects refining quality and efficiency.The pulp properties,operating parameters,and bar parameters of the refiner plates are important parameters affecting refining efficiency,which can be defined as the ratio of net to total refining power.In this study,LC refining trials for pulps with different consistencies and fiber lengths were conducted using five isometric straightbar plates with different bar angles to explore the influences of the plate bar angle and pulp properties on the no-load power,impact capacity on fibers and refining efficiency.It was found that the no-load power of the LC refining process decreased with an increase in the plate bar angle while increased when pulp with higher consistency was refined under the same refining conditions.However,the effect of pulp consistency on the no-load power can be neglected when refining is conducted using plates with larger bar angles.Meanwhile,a critical bar angle for straight-bar plates in LC refining may exist,which has the strongest impact on the pulp and highest refining efficiency under the same refining conditions.In addition,the impact capacity of the plate on the pulp and refining efficiency in LC refining can be enhanced by appropriately increasing the pulp consistency and average fiber length when the bar angle of the refiner plate with a sector angle of 40°is less than 30°.Therefore,the efficiency and power consumption of the LC refining process can be adjusted by optimizing the pulp consistency and bar parameters of the refining plates.

Effect of La on Microstructure and Grain-Refining Performance of Al-Ti-C Grain Refiner

Al-Ti-C grain refiner was prepared by SHS （self-propagating high-temperature synthesis ）-melting technique. The effect of La on the microstructures of grain refiner was studied by OM, TEM, SEM, XRD, and EDS. The experimental results indicate that La can improve the wettability between liquid aluminum and graphite ; the addition of La results in dispersive distribution of TiAl3 and TiC particles in the matrix. An excellent grain refining performance of Al-Ti-C grain refiner on commercially pure Al was obtained.

ARTIFICIAL NEURAL NETWORK MODELLING OF A WOOD CHIP REFINER

1 INTRODUCTIONWood chip refining is the most critical step in mechanical pulping.Commercical experi-ences have been gained for years.Modelling and control of chip refiners,however,pose a challenge mainly because of the stochastic nature of the process.Some attemptshave been made to employ factor analysis technique[1]in the modelling andsimulating of refiner operation[2,3].Strand[2]used common factors as links betweenintrinsic fibre properties and pulp quality.He believed that a qualitative concept onthe physical nature of these common factors could be arrived at,and thus would helpto understand what refining variables need to be controlled or adjusted in order to im-prove pulp quality.However,the linear model used in factor analysis is based on theassumption that the interactions among the system variables are linear,which,ofcourse,is not true in practice.

Simulation of the Flow Conditions in Different Types of Bar Structures of Disc Refiner

Disc refiner is a critical equipment in the pulping and papermaking industry, pulp is refined in the refining zone, and different bar structures of refining disc constitute the different refining zones. With the use of the 3D modeling software SOLIDWORKS, five different refining discs that are commonly used in low consistency pulping, were built. The five refining discs were simulated and analyzed using the Computational Fluid Dynamics(CFD)software. The distribution of pulp velocity and surface shear stress, which is displayed between the bar and groove structures, can indirectly show the stress conditions on the refining discs. This paper provides a theoretical basis for research on the bar and groove failure of the refining discs.

Design Method of Curved-bar Refining Plates for Disc Refiner

Straight-and curved-bar refining plates are two important types of plates commonly used in disc refiners in the papermaking industry.Theoretically,the curved-bar refining plate has a relatively uniform bar interaction angle,which indicates uniform refining effects.The bar angle of the curved bar was proposed and two typical curved-bar plates,the three-stage radial curved-bar plate and isometric curved-bar plate,were designed in this paper.The arc equations of the curved-bar center line and curved-bar edges were established and finally,the specific edge load(SEL)of the curved-bar plate was derived.The determination of bar parameters was discussed,which provides a theoretical basis for the design of curved-bar plates.

Al-Ti-C Grain Refiner Made by Ultrasonic Levitation

An electrostrictive uniaxial ultrasonic levitation reaction system was designed to perform TiC synthesis reaction by suspending graphite powder in Al-3Ti melt and an Al-3Ti-0.15C grain refiner alloy was obtained. The results show that sound pressure node in which graphite suspends is formed in the melt between radiation block and reflecting board by ultrasonic and TiAl3 particles congregate around C powder. Meanwhile, due to ultrasonic cavitation, dissolved TiAl3 provides better surface condition for the synthesis reaction of TiC. The reaction route is that C and dissolved Ti react to form TiC. Ultrasonic cavitation has a thermal activation effect on TiC particles and Al-3Ti-0.15C refiner has excellent microstructural refining effect on α-Al.

Refiners' alliance eases competition

Analysts say an independent oil refiners’alliance in Shandong will help the teapot refiners enhance bargaining power and reduce vicious competition amidan excess capacity in the sector.Several teapots in Shandong have set up a refining conglomerate recently with a planned registered capital reaching 90 billion yuan($13.67 billion).This will combine the country’s largest independent oil refineries,known as teapots。

Comparison of Potential Environmental Impacts on the Production of Gasoline and Kerosene, Al-Daura Refinery, Baghdad, Iraq

Oil represents the main energy sources used by mankind. In addition, petroleum products serve as feedstock for several consumer goods, thus playing an important growing role in people’s lives. For this reason there are various software applications designed to do the environmental assessment to see their impact on the environment. Among these is SimaPro software package designed to make a valuable contribution. It is a powerful tool for analyzing the environmental impact of products during their whole life cycle. In this study, it was applied to analyze and evaluate the impacts for Al-Daura refinery for the gasoline and kerosene fuel production. This refinery located in Baghdad, Iraq was analyzed. The results of the life cycle assessment (LCA) show that gasoline has a (single score) of the order of 11.1 point for each 1 cubic meter produce from gasoline fuel compared with 4.83 point for each 1 cubic meter produce from kerosene. Global warming, respiratory inorganics and non-renewable energy were the most effective environmental impacts.

Microstructural evolution and intermetallic formation in Al-8wt% Si-0.8wt% Fe alloy due to grain refiner and modifier additions

An alloy of A1-8wt% Si-0.8wt% Fe was cast in a metallic die, and its microstrucmral changes due to Ti-B refiner and Sr modifier additions were studied. Apart from usual refinement and modification of the microstructure, some mutual influences of the additives took place, and no mutual poisoning effects by these additives, in combined form, were observed. It was noticed that the dimensions of the iron-rich intermetallics were influenced by the additives causing them to become larger. The needle-shaped intermetallics that were obtained from refiner addition became thicker and longer when adding the modifier. It was also found that a-Al and eutectic silicon phases preferentially nucleate on different types of intermetallic compounds. The more iron content of the intermetallic compounds and the more changes in their dimensions occurred. Formation of the shrinkage porosities was also observed.

Aflatoxin B1 contamination in sunflower oil collected from sunflower oil refinery situated in Karnataka

In the present study, the aflatoxin B1 contamination at various stages of oil refining and in refined oil were carried out. This was subsequently compared with commercial vegetable oil samples. Among the 23 different sunflower oil samples were tested, 10 of them showed posi-tive results to AFB1 and the remaining 13 showed negative results to AFB1. All the refined oil samples were free from AFB1 contamination.

Spillover of international crude oil prices on China's refined oil wholesale prices and price forecasting:Daily-frequency data of private enterprises and local refineries

Compared with retail prices of state-owned companies used in almost all existing studies,China’s refined oil wholesale prices of private enterprises and local refineries are more affected by the market and better reflect the real supply-demand situation.For the first time,this paper applies own-monitored dailyfrequency wholesale prices of China’s private enterprises and local refineries during 2013-2020 to derive spillover effects of international crude oil prices on China’s refined oil prices through the VAR-BEKKGARCH(vector autoregression-Baba,Engle,Kraft,and Kroner-generalized autoregressive conditional heteroscedasticity)model,and then tries to forecast wholesale prices through the PCA-BP(principal component analysis-back propagation)neural network model.Results show that international crude oil prices have significant mean spillover and volatility spillover effects on China’s refined oil wholesale prices.Changes in crude oil prices are the Granger cause of changes in refined oil wholesale prices.With the improvement of China’s oil-pricing mechanism in 2016,the volatility spillover from the international crude oil market to China’s refined oil market gradually increases,and the BRENT price variation has an increasing impact on the refined oil wholesale price variation.The PCA-BP model could serve as a candidate tool for forecasting China’s refined oil wholesale prices.

Influence of Al-B grain refiner on porosity formation of directionally solidified Al-Si alloys

This work aims to present a perspective for porosity formation in three different alloys:A356,A413 and A380.1 by taking into account the addition of Al-B grain refiners:AlTi5B1 and Al3B.The directional solidification method was used,and microstructural changes of the alloys and its correlation with porosity formation were investigated.Pore size,number of pores,average pore length and distribution of pores were statistically analyzed.Also,external shrinkage was examined,and the volume of external shrinkage was calculated.It was found that there was a relationship between external shrinkage and the size and number of pores.As the size and number of pores internally decrease,external shrinkage increases.Additionally,porosity is decreased in all the three Al-Si alloys when Al-B grain refiners are used.The distribution of pore diameters is low when AlTi5B1 is used.Grain refiners have a different effect on porosity formation of Al-Si alloys with regard to their solidification morphology.

Optimization of processing parameters for preparation of Al-3Ti-1B grain refiner

Al-3Ti-1B master alloys were prepared at different processing parameters by the reaction of halide salts,and the grain refining response of Al-7Si alloy was investigated with Al-3Ti-B master alloy.The microstructure of master alloy and its grain refining effect on Al-7Si alloy were investigated by means of OM,XRD and SEM.Experimental results show that,the size of Al3Ti particles presented in Al-3Ti-1B master alloys increases with the increase of reaction temperature and decreases with the increase of cooling rate.The grain refining efficiency of Al-3Ti-1B master alloy on Al-7Si alloy is mainly attributed to heterogeneous nucleation of Al3Ti particles,and the morphology ofα(Al)changes from coarse dendritic to fine equiaxed.As a result,Al-3Ti-1B master alloy is prepared by permanent mold,and holding at 800 ℃for 30min,which has better grain refining performance on Al-7Si alloy.

Energy and Exergy Analysis of a Vegetable Oil Refinery

Energy and exergy analysis was conducted for a vegetable oil refinery in the Southwest of Nigeria. The plant, powered by two boilers and a 500 kVA generator, refines 100 tonnes of crude palm kernel oil (CPKO) into edible vegetable oil per day. The production system consists of four main group operations: neutralizer, bleacher, filter, and deodourizer. The performance of the plant was evaluated by considering energy and exergy losses of each unit operation of the production process. The energy intensity for processing 100 tonnes of palm kennel oil into edible oil was estimated as 487.04 MJ/tonne with electrical energy accounting for 4.65%, thermal energy, 95.23% and manual energy, 0.12%. The most energy intensive group operation was the deodourizer accounting for 56.26% of the net energy input. The calculated exergy efficiency of the plant is 38.6% with a total exergy loss of 29919 MJ. Consequently, the exergy analysis revealed that the deodourizer is the most inefficient group operation accounting for 52.41% of the losses in the production processes. Furthermore, a critical look at the different component of the plant revealed that the boilers are the most inefficient units accounting for 69.7% of the overall losses. Other critical points of exergy losses of the plant were also identified. The increase in the total capacity of the plant was suggested in order to reduce the heating load of the boilers. Furthermore, the implementation of appropriate process heat integration can also help to improve the energy efficiency of the system. The suggestion may help the company to reduce its high expenditure on energy and thus improve the profit margin.

Influence of pulse magneto-oscillation on the efficiency of grain refiner

Solidification experiments were carried out in Al-Cu （w（Cu） = 5%） alloy to investigate the influence of pulse magneto-oscillation （PMO） on the efficiency of the Al3Ti1B refining agent at high superheat. The experimental solidification results show that the degree of superheat has remarkable influence on the efficiency of the grain refiner. However, the application of PMO has the potential to reduce the influence of superheat variation on the efficiency of the grain refiner. Finally, the mechanism underlying this phenomenon is discussed by performing a numerical simulation to show the forced flow inside the melt caused by PMO.

Preparation of Ni-W-10Y_2O_3 refiner and refinement mechanism in a superalloy

A novel grain refiner composed of nickel, tungsten and yttria was prepared by the powder metallurgy way. The mierostructure of the refiner alloy was studied by optical microscope （OM）, scanning electron microscope （SEM） and energy dispersive spectroscopy （EDS）. The refinement process was simplized. It was shown that the alloy grains could be refined by addition of the refiners apparently even at high pouring temperature. The average grain size of the refiner free alloy was 4 mm, and 0.4 mm for the refined alloy. The fine-grain superalloy has excellent mechanical properties at intermediate temperature. The refinement mechanism was discussed.

Refinement Mechanism of Microstructure of Undercooled Nickel Based Alloys

Through the use of purification and recirculation superheating techniques on molten glass,the Ni65Cu33Co2 alloy was successfully undercooled to a maximum temperature of 292 K.High-speed photography was employed to capture the process of interface migration of the alloy liquid,allowing for an analysis of the relationship between the morphological characteristics of the alloy liquid solidification front and the degree of undercooling.Additionally,the microstructure of the alloy was examined using metallographic microscopy,leading to a systematic study of the microscopic morphological characteristics and evolution laws of the refined structure during rapid solidification.The research reveals that the grain refining mechanism of the Ni-Cu-Co ternary alloy is consistent with that of the binary alloy(Ni-Cu).Specifically,under low undercooling conditions,intense dendritic remelting was found to cause grain refinement,while under high undercooling conditions,recrystallization driven by accumulated stress and plastic strain resulting from the interaction between the liquid flow and the primary dendrites caused by rapid solidification was identified as the main factor contributing to grain refinement.Furthermore,the study highlights the significant role of the Co element in influencing the solidification rate and reheat effect of the alloy.The addition of Co was also found to facilitate the formation of non-segregated solidification structure,indicating its importance in the overall solidification process.

Mechanism in Solidification of a Ternary Nickel Based Alloy

The experiment employed the use of melt purification and cyclic superheating technique to achieve maximum undercooling of Ni65Cu31Co4 alloy at 300K.Simultaneously,high-speed photography techniques were used to capture the process of alloy liquid phase interface migration,and analyzed the relationship between the shape characteristics of the front end of alloy solidification and undercooling.The microstructure of the alloy was observed through metallographic microscopy,and the micro-morphological characteristics and evolution of the rapidly solidified microstructure were systematically studied.It is found that the grain refinement mechanism of Ni-Cu-Co ternary alloy is similar to that of Ni-Cu binary alloy.Grain refinement at low undercooling is caused by intense dendritic remelting,while grain refinement at high undercooling is attributed to recrystallization,driven by the stress and plastic strain accumulated from the interaction of liquid flow and primary dendrites caused by rapid solidification.It also shows that the addition of the third element Co plays a significant role in solidification rate and re-ignition effect.