In this paper both experimental and analytical approaches to provide the inputs for creep modeling of refractories including a newly developed high temperature compressive creep machine and an inverse estimation proce...In this paper both experimental and analytical approaches to provide the inputs for creep modeling of refractories including a newly developed high temperature compressive creep machine and an inverse estimation procedure of creep law parameters are briefly introduced.Besides,a modified shear test is applied to determine the cohesion and friction angle of refractories under shear state. A RH snorkel equipped with magnesia- chromite bricks is chosen for a case study of thermomechanical simulation applying the classical creep model and Drucker-Prager creep model available in the finite element code ABAQUS,respectively. Afterwards,thermal stresses and joint opening of magnesia- chromite bricks during a process cycle are compared to distinguish the impact of these two creep models.展开更多
A hybrid neural network model,in which RH process(theoretical)model is combined organically with neural network(NN)and case-base reasoning(CBR),was established.The CBR method was used to select the operation mode and ...A hybrid neural network model,in which RH process(theoretical)model is combined organically with neural network(NN)and case-base reasoning(CBR),was established.The CBR method was used to select the operation mode and the RH operational guide parameters for different steel grades according to the initial conditions of molten steel,and a three-layer BP neural network was adopted to deal with nonlinear factors for improving and compensating the limitations of technological model for RH process control and end-point prediction.It was verified that the hybrid neural network is effective for improving the precision and calculation efficiency of the model.展开更多
A 3D-mathematical model was developed for the simulation of gas flow, combustion and heat convection in RH vacuum chamber. Under different conditions, the influences of the Kawasaki Oxygen Top Blowing system (KTB) on ...A 3D-mathematical model was developed for the simulation of gas flow, combustion and heat convection in RH vacuum chamber. Under different conditions, the influences of the Kawasaki Oxygen Top Blowing system (KTB) on the gas flow, chemical reactions and temperature distributions were calculated based on the model. The optimum position of the lance is suggested for the RH-KTB degassing process.展开更多
A water model and a high-speed video camera were utilized in the 300-t RH equipment to study the effect of steel flow patterns in a vacuum chamber on fast decarburization and a superior flow-pattern map was obtained d...A water model and a high-speed video camera were utilized in the 300-t RH equipment to study the effect of steel flow patterns in a vacuum chamber on fast decarburization and a superior flow-pattern map was obtained during the practical RH process. There are three flow patterns with different bubbling characteristics and steel surface states in the vacuum chamber： boiling pattern（BP）, transition pattern（TP）, and wave pattern（WP）. The effect of the liquid-steel level and the residence time of the steel in the chamber on flow patterns and decarburization reaction were investigated, respectively. The liquid-steel level significantly affected the flow-pattern transition from BP to WP, and the residence time and reaction area were crucial to evaluate the whole decarburization process rather than the circulation flow rate and mixing time. A superior flow-pattern map during the practical RH process showed that the steel flow pattern changed from BP to TP quickly, and then remained as TP until the end of decarburization.展开更多
According to the balance of carbon and oxygen, a decarburization model for the RH treatment has been developed. in which the influence of the mass transfer of carbon and oxygen in the liquid steel and the stirring ene...According to the balance of carbon and oxygen, a decarburization model for the RH treatment has been developed. in which the influence of the mass transfer of carbon and oxygen in the liquid steel and the stirring energy (ε) in the vacuum vessel on decarburization rate has been considered. The conclusion that the volumetric coefficients of the mass transfer of carbon is proportional to ε(1.5) is drawn. Industrical experiment proves this model is reliable. The influence of some factors on decarburization rate has been obtained. which can provide directions for RH treatment The decarburization behavior of steel with RH-OB treatment is also studied. The OB-or-not curve, the optimized OB time and OB amount are discussed.展开更多
基金supported by the Austrian competence centre programme COMET ( Competence Center for Excellent Technologies) with funds from the Federal Ministry for Transport,Innovation and Technology,the Federal Ministry of Economy,the provinces of Upper Austria and Styria,the Styrian Business Promotion Agency,and the Tyrolian Future Foundation
文摘In this paper both experimental and analytical approaches to provide the inputs for creep modeling of refractories including a newly developed high temperature compressive creep machine and an inverse estimation procedure of creep law parameters are briefly introduced.Besides,a modified shear test is applied to determine the cohesion and friction angle of refractories under shear state. A RH snorkel equipped with magnesia- chromite bricks is chosen for a case study of thermomechanical simulation applying the classical creep model and Drucker-Prager creep model available in the finite element code ABAQUS,respectively. Afterwards,thermal stresses and joint opening of magnesia- chromite bricks during a process cycle are compared to distinguish the impact of these two creep models.
基金Item Sponsored by National Natural Science Foundation of China(50074026)
文摘A hybrid neural network model,in which RH process(theoretical)model is combined organically with neural network(NN)and case-base reasoning(CBR),was established.The CBR method was used to select the operation mode and the RH operational guide parameters for different steel grades according to the initial conditions of molten steel,and a three-layer BP neural network was adopted to deal with nonlinear factors for improving and compensating the limitations of technological model for RH process control and end-point prediction.It was verified that the hybrid neural network is effective for improving the precision and calculation efficiency of the model.
文摘A 3D-mathematical model was developed for the simulation of gas flow, combustion and heat convection in RH vacuum chamber. Under different conditions, the influences of the Kawasaki Oxygen Top Blowing system (KTB) on the gas flow, chemical reactions and temperature distributions were calculated based on the model. The optimum position of the lance is suggested for the RH-KTB degassing process.
基金financially supported by the National Natural Science Foundation of China (No.51704203)the PhD Early Development Program of Taiyuan University of Science and Technology (Nos. 20152008, 20152013, and 20152018)+2 种基金Shanxi Province Science Foundation for Youths (No. 201601D202027)Key Project of Research and Development Plan of Shanxi Province (Nos. 201603D111004 and 201603D121010)NSFC-Shanxi Coal Based Low Carbon Joint Fund (No. U1510131)
文摘A water model and a high-speed video camera were utilized in the 300-t RH equipment to study the effect of steel flow patterns in a vacuum chamber on fast decarburization and a superior flow-pattern map was obtained during the practical RH process. There are three flow patterns with different bubbling characteristics and steel surface states in the vacuum chamber： boiling pattern（BP）, transition pattern（TP）, and wave pattern（WP）. The effect of the liquid-steel level and the residence time of the steel in the chamber on flow patterns and decarburization reaction were investigated, respectively. The liquid-steel level significantly affected the flow-pattern transition from BP to WP, and the residence time and reaction area were crucial to evaluate the whole decarburization process rather than the circulation flow rate and mixing time. A superior flow-pattern map during the practical RH process showed that the steel flow pattern changed from BP to TP quickly, and then remained as TP until the end of decarburization.
文摘According to the balance of carbon and oxygen, a decarburization model for the RH treatment has been developed. in which the influence of the mass transfer of carbon and oxygen in the liquid steel and the stirring energy (ε) in the vacuum vessel on decarburization rate has been considered. The conclusion that the volumetric coefficients of the mass transfer of carbon is proportional to ε(1.5) is drawn. Industrical experiment proves this model is reliable. The influence of some factors on decarburization rate has been obtained. which can provide directions for RH treatment The decarburization behavior of steel with RH-OB treatment is also studied. The OB-or-not curve, the optimized OB time and OB amount are discussed.
