This paper analyzes the current difficulties encountered in on-line inspection systems of strip surface quality, specifically relating to problems with real-time processing of huge amounts of data. To address this nee...This paper analyzes the current difficulties encountered in on-line inspection systems of strip surface quality, specifically relating to problems with real-time processing of huge amounts of data. To address this need, this paper describes an FPGA-based high-speed image processing module with both hardware and software aspects. Improving these two aspects together will help the system achieve real-time processing of massive image data, and simplifies the architecture of the strip surface quality on-line inspection system.展开更多
An effective approach is presented to extract welds from real-time radiographs, Firstly an algorithm based on an adaptive bidirectional threshold was proposed to segment the gradient image into ternary image, and then...An effective approach is presented to extract welds from real-time radiographs, Firstly an algorithm based on an adaptive bidirectional threshold was proposed to segment the gradient image into ternary image, and then the bidirectional accumulator Hough Transform was developed to extract weld edges from the ternary image. Different values of the coefficient proposed in the threshold algorithm were tested, and the proposed approach was applied to extract welds from real-time radiographic images of different types of welds with defects. Results show that the proposed method is adaptive and effective to extract welds from real-time radiographs of linear welds.展开更多
In order to overcome the limitations of manual post-weld visual inspection approach, an automated inspection system is developed which uses three-dimensioual laser vision system based on the principle of optical trian...In order to overcome the limitations of manual post-weld visual inspection approach, an automated inspection system is developed which uses three-dimensioual laser vision system based on the principle of optical triangulation. The system hardware consists of a modular development kit （MDK）, a computer, an actuating mechanism and so on. In image processing algorithms, extraction accuracy of centric line of laser stripe is the critical factor that determines the system performance. So according to the features of laser stripe image, a novel algorithm is developed to detect the central line of laser stripe fast and accurately. Experiments have demonstrated that this system can be used in various weld features inspection of both butt and fillet types of weld. Compared with traditional manual inspection method, this method has obvious dominance. The three-dimensional reconstruction result shows that this system has high accuracy and reliability.展开更多
In order to realize automatic weld seam tracking for pipeline ultrasonic flaw inspection, an image processing algorithm based on HSI color space was presented. Since the color tones of weld seam were different from th...In order to realize automatic weld seam tracking for pipeline ultrasonic flaw inspection, an image processing algorithm based on HSI color space was presented. Since the color tones of weld seam were different from the parent metal, weld seam images were transformed to HSI color space. In the HSl colar space, the weld seam and base metal area can be apparently distinguished. By using this image processing algorithm, the edges and centerline of pipeline weld seam can be correctly extracted. An industrial application system was developed based on the image processing algorithm, and the image processing time is less than 70 ms and the accuracy of weld seam recognition is better than 2mm.展开更多
Manual monitoring and seam tracking through watching weld pool images in real-time, by naked eyes or by industrial TV, are experience-depended, subjective, labor intensive, and sometimes biased. So it is necessary to ...Manual monitoring and seam tracking through watching weld pool images in real-time, by naked eyes or by industrial TV, are experience-depended, subjective, labor intensive, and sometimes biased. So it is necessary to realize the automation of computer-aided seam tracking. A PAW (plasma arc welding) seam tracking system was developed, which senses the molten pool and the seam in one frame by a vision sensor, and then detects the seam deviation to adjust the work piece motion adaptively to the seam position sensed by vision sensor. A novel molten pool area image-processing algorithm based on machine vision was proposed. The algorithm processes each image at the speed of 20 frames/second in real-time to extract three feature variables to get the seam deviation. It is proved experimentally that the algorithm is very fast and effective. Issues related to the algorithm are also discussed.展开更多
This paper expounds the necessity of applying real-time control in vision sensing and tracking system of welding robot and analyses the difficulty of welding image processing. Through experiments, a practical robot C...This paper expounds the necessity of applying real-time control in vision sensing and tracking system of welding robot and analyses the difficulty of welding image processing. Through experiments, a practical robot CO2 arc adaptive feedback tracking system is established. According to the analysing of current and voltage signals between welding torch and base metal, the image freezing time for TMS-32020 processor is determined, and the defect of dark image and serious splashes in CO, welding image are avoided. Thus welding image becomes clear, and digitalization of video signal is stability. Then, with adaptive threshold control the welding image binaryzation, 3×3 mean level filtration and 3×3 weighting mean level filtration in welding seam are processed.Furthermore, the deviation between the centre of welding torch and the seam welded is found out, even though there are much spatter in the welding image.At last, the end effector of the robot is controlled and a welding torch is carried to track the seam welded during arc welding.展开更多
文摘This paper analyzes the current difficulties encountered in on-line inspection systems of strip surface quality, specifically relating to problems with real-time processing of huge amounts of data. To address this need, this paper describes an FPGA-based high-speed image processing module with both hardware and software aspects. Improving these two aspects together will help the system achieve real-time processing of massive image data, and simplifies the architecture of the strip surface quality on-line inspection system.
文摘An effective approach is presented to extract welds from real-time radiographs, Firstly an algorithm based on an adaptive bidirectional threshold was proposed to segment the gradient image into ternary image, and then the bidirectional accumulator Hough Transform was developed to extract weld edges from the ternary image. Different values of the coefficient proposed in the threshold algorithm were tested, and the proposed approach was applied to extract welds from real-time radiographic images of different types of welds with defects. Results show that the proposed method is adaptive and effective to extract welds from real-time radiographs of linear welds.
文摘In order to overcome the limitations of manual post-weld visual inspection approach, an automated inspection system is developed which uses three-dimensioual laser vision system based on the principle of optical triangulation. The system hardware consists of a modular development kit （MDK）, a computer, an actuating mechanism and so on. In image processing algorithms, extraction accuracy of centric line of laser stripe is the critical factor that determines the system performance. So according to the features of laser stripe image, a novel algorithm is developed to detect the central line of laser stripe fast and accurately. Experiments have demonstrated that this system can be used in various weld features inspection of both butt and fillet types of weld. Compared with traditional manual inspection method, this method has obvious dominance. The three-dimensional reconstruction result shows that this system has high accuracy and reliability.
文摘In order to realize automatic weld seam tracking for pipeline ultrasonic flaw inspection, an image processing algorithm based on HSI color space was presented. Since the color tones of weld seam were different from the parent metal, weld seam images were transformed to HSI color space. In the HSl colar space, the weld seam and base metal area can be apparently distinguished. By using this image processing algorithm, the edges and centerline of pipeline weld seam can be correctly extracted. An industrial application system was developed based on the image processing algorithm, and the image processing time is less than 70 ms and the accuracy of weld seam recognition is better than 2mm.
文摘Manual monitoring and seam tracking through watching weld pool images in real-time, by naked eyes or by industrial TV, are experience-depended, subjective, labor intensive, and sometimes biased. So it is necessary to realize the automation of computer-aided seam tracking. A PAW (plasma arc welding) seam tracking system was developed, which senses the molten pool and the seam in one frame by a vision sensor, and then detects the seam deviation to adjust the work piece motion adaptively to the seam position sensed by vision sensor. A novel molten pool area image-processing algorithm based on machine vision was proposed. The algorithm processes each image at the speed of 20 frames/second in real-time to extract three feature variables to get the seam deviation. It is proved experimentally that the algorithm is very fast and effective. Issues related to the algorithm are also discussed.
文摘This paper expounds the necessity of applying real-time control in vision sensing and tracking system of welding robot and analyses the difficulty of welding image processing. Through experiments, a practical robot CO2 arc adaptive feedback tracking system is established. According to the analysing of current and voltage signals between welding torch and base metal, the image freezing time for TMS-32020 processor is determined, and the defect of dark image and serious splashes in CO, welding image are avoided. Thus welding image becomes clear, and digitalization of video signal is stability. Then, with adaptive threshold control the welding image binaryzation, 3×3 mean level filtration and 3×3 weighting mean level filtration in welding seam are processed.Furthermore, the deviation between the centre of welding torch and the seam welded is found out, even though there are much spatter in the welding image.At last, the end effector of the robot is controlled and a welding torch is carried to track the seam welded during arc welding.
