Working condition recognition of sucker rod pumping system based on 4-segment time-frequency signature matrix and deep learning

High-precision and real-time diagnosis of sucker rod pumping system(SRPS)is important for quickly mastering oil well operations.Deep learning-based method for classifying the dynamometer card(DC)of oil wells is an efficient diagnosis method.However,the input of the DC as a two-dimensional image into the deep learning framework suffers from low feature utilization and high computational effort.Additionally,different SRPSs in an oil field have various system parameters,and the same SRPS generates different DCs at different moments.Thus,there is heterogeneity in field data,which can dramatically impair the diagnostic accuracy.To solve the above problems,a working condition recognition method based on 4-segment time-frequency signature matrix(4S-TFSM)and deep learning is presented in this paper.First,the 4-segment time-frequency signature(4S-TFS)method that can reduce the computing power requirements is proposed for feature extraction of DC data.Subsequently,the 4S-TFSM is constructed by relative normalization and matrix calculation to synthesize the features of multiple data and solve the problem of data heterogeneity.Finally,a convolutional neural network(CNN),one of the deep learning frameworks,is used to determine the functioning conditions based on the 4S-TFSM.Experiments on field data verify that the proposed diagnostic method based on 4S-TFSM and CNN(4S-TFSM-CNN)can significantly improve the accuracy of working condition recognition with lower computational cost.To the best of our knowledge,this is the first work to discuss the effect of data heterogeneity on the working condition recognition performance of SRPS.

Few-shot working condition recognition of a sucker-rod pumping system based on a 4-dimensional time-frequency signature and meta-learning convolutional shrinkage neural network

The accurate and intelligent identification of the working conditions of a sucker-rod pumping system is necessary. As onshore oil extraction gradually enters its mid-to late-stage, the cost required to train a deep learning working condition recognition model for pumping wells by obtaining enough new working condition samples is expensive. For the few-shot problem and large calculation issues of new working conditions of oil wells, a working condition recognition method for pumping unit wells based on a 4-dimensional time-frequency signature (4D-TFS) and meta-learning convolutional shrinkage neural network (ML-CSNN) is proposed. First, the measured pumping unit well workup data are converted into 4D-TFS data, and the initial feature extraction task is performed while compressing the data. Subsequently, a convolutional shrinkage neural network (CSNN) with a specific structure that can ablate low-frequency features is designed to extract working conditions features. Finally, a meta-learning fine-tuning framework for learning the network parameters that are susceptible to task changes is merged into the CSNN to solve the few-shot issue. The results of the experiments demonstrate that the trained ML-CSNN has good recognition accuracy and generalization ability for few-shot working condition recognition. More specifically, in the case of lower computational complexity, only few-shot samples are needed to fine-tune the network parameters, and the model can be quickly adapted to new classes of well conditions.

Application of Particle Swarm Optimization to Fault Condition Recognition Based on Kernel Principal Component Analysis

Panicle swarm optimization （PSO） is an optimization algorithm based on the swarm intelligent principle. In this paper the modified PSO is applied to a kernel principal component analysis （ KPCA ） for an optimal kernel function parameter. We first comprehensively considered within-class scatter and between-class scatter of the sample features. Then, the fitness function of an optimized kernel function parameter is constructed, and the particle swarm optimization algorithm with adaptive acceleration （CPSO） is applied to optimizing it. It is used for gearbox condi- tion recognition, and the result is compared with the recognized results based on principal component analysis （PCA）. The results show that KPCA optimized by CPSO can effectively recognize fault conditions of the gearbox by reducing bind set-up of the kernel function parameter, and its results of fault recognition outperform those of PCA. We draw the conclusion that KPCA based on CPSO has an advantage in nonlinear feature extraction of mechanical failure, and is helpful for fault condition recognition of complicated machines.

Complex network theory-based condition recognition of electromechanical system in process industry

In order to recognize the different operating conditions of a distributed and complex electromechanical system in the process industry,this work proposed a novel method of condition recognition by combining complex network theory with phase space reconstruction.First,a condition-space with complete information was reconstructed based on phase space reconstruction,and each condition in the space was transformed into a node of a complex network.Second,the limited penetrable visibility graph method was applied to establish an undirected and un-weighted complex network for the reconstructed condition-space.Finally,the statistical properties of this network were calculated to recognize the different operating conditions.A case study of a real chemical plant was conducted to illustrate the analysis and application processes of the proposed method.The results showed that the method could effectively recognize the different conditions of electromechanical systems.A complex electromechanical system can be studied from the systematic and cyber perspectives,and the relationship between the network structure property and the system condition can also be analyzed by utilizing the proposed method.