Effect of Aggregate Gradation on the Properties of 3D Printed Recycled Coarse Aggregate Concrete

A simplex centroid design method was employed to design the gradation of recycled coarse aggregate.The bulk density was measured while the specific surface area and average excess paste thickness were calculated with different gradations.The fluidity,dynamic yield stress,static yield stress,printed width,printed inclination,compressive strength and ultrasonic wave velocity of 3D printed recycled aggregate concrete(3DPRAC)were further studied.The experimental results demonstrate that,with the increase of small-sized aggregate(4.75-7 mm)content,the bulk density initially increases and then decreases,and the specific surface area gradually increases.The average excess paste thickness fluctuates with both bulk density and specific surface area.The workability of 3DPRAC is closely related to the average excess paste thickness.With an increase in average paste thickness,there is a gradual decrease in dynamic yield stress,static yield stress and printed inclination,accompanied by an increase in fluidity and printed width.The mechanical performance of 3DPRAC closely correlates with the bulk density.With an increase in the bulk density,there is an increase in the ultrasonic wave velocity,accompanied by a slight increase in the compressive strength and a significant decrease in the anisotropic coefficient.Furthermore,an index for buildability failure of 3DPRAC based on the average excess paste thickness is proposed.

Effect of Recycled Coarse Aggregate on Concrete Compressive Strength

The effect of recycled coarse aggregate on concrete compressive strength was investigated based on the concrete skeleton theory. For this purpose, 30 mix proportions of concrete with target cube compressive strength ranging from 20 to 60 MPa were cast with normal coarse aggregate and recycled coarse aggregate from different strength parent concretes. Results of 28-d test show that the strength of different types of recycled aggregate affects the concrete strength obviously. The coarse aggregate added to mortar matrix plays a skeleton role and improves its compressive strength. The skeleton effect of coarse aggregate increases with the increasing strength of coarse aggregate, and normal coarse aggregate plays the highest, whereas the lowest concrete strength occurs when using the weak recycled coarse aggregate. There is a linear relationship between the concrete strength and the corresponding mortar matrix strength. Coarse aggregate skeleton formula is established, and values from experimental tests match the derived expressions.

Performance Degradation of the Repeated Recycled Aggregate Concrete with 70% Replacement of Three-generation Recycled Coarse Aggregate

The feasibility of using different generations recycled coarse aggregate（RCA） on structural concrete was fully evaluated by studying the performance of the recycled coarse aggregates and their corresponding concretes, the different generations of RCA were recycled by following the repeated mode of ‘concrete-waste concrete-coarse aggregate-concrete＇. Moreover, the focus was on ‘three generations＇ of repeated RCAs, the RCA was produced by crushing and regenerating the artificial accelerated degraded concrete, the process was designed to follow the nature degradation of the concrete with a coupling action of accelerated carbonation and bending load. The properties of x-generation（x=1, 2 or 3） of repeated RCA were systematically investigated and the compressive and splitting tensile strengths of relating structural concretes（with 70% replacement of x-generation of RCA） were studied accordingly. The results show a competent compressive and splitting tensile strength of 30 MPa at 28 th day of structural concretes with all generations of repeated RAC. And the gradual degraded performance of the repeated RCAs was observed with an increased numbers of repetition（1〉2〉3 generations）, the overall performances of all repeated RCAs fulfill the Class Ⅲ according to Chinese Standards GB25177-2010. Our gained insight demonstrates a feasibility of using at least 3 generations of repeated RCA for the production of normal structural concrete.

Effect of High Temperature Curing on the Frost Resistance of Recycled Aggregate Concrete and the Physical Properties of Second-Generation Recycled Coarse Aggregate under Freeze-Thaw Cycles

With the emphasis on environmental issues,the recycling of waste concrete,even recycled concrete,has become a hot spot in the field of architecture.But the repeated recycling of waste concrete used in harsh environments is still a complex problem.This paper discusses the durability and recyclability of recycled aggregate concrete(RAC)as a prefabricated material in the harsh environment,the effect of high-temperature curing(60℃,80℃,and 100℃)on the frost resistance of RAC and physical properties of the second generation recycled coarse aggregate(RCA_(2))of RAC after 300 freeze-thaw cycles were studied.The frost resistance of RAC was characterized by compressive strength,relative dynamic elastic modulus,and mass loss.As the physical properties of RCA_(2),the apparent density,water absorption,and crushing value were measured.And the SEM images of RAC after 300 freeze-thaw cycles were shown.The results indicated that the frost resistance of RAC cured at 80℃ for 7 days was comparable to that cured in the standard condition(cured for 28 days at 20℃±2℃ and 95%humidity),and the RAC cured at 100℃ was slightly worse.However,the frost resistance of RAC cured at 60℃ deteriorated seriously.The RAC cured at 80℃ for 7 days is the best.Whether after the freeze-thaw cycle or not,the RCA that curd at 60℃,80℃,and 100℃ for 7 days can also meet the requirements of Grade III RCA and be used as the aggregate of non-bearing part of prefabricated concrete components.RCA_(2) which is cured at 80℃ for 7 days had the best physical properties.

Finite Element Analysis on the Uniaxial Compressive Behavior of Concrete with Large-Size Recycled Coarse Aggregate

To model the concrete with complex internal structure of concrete with large sized aggregates the effect of internal structure on uniaxial compression behavior are studied.Large-sized recycled aggregates behave differently in the concrete matrix.To understand the influence on concrete matrix,a finite element model was developed to model recycled aggregate concrete composed of multiple randomly distributed irregular aggregates and cement mortar.The model was used to calculate the effect of large-size recycled coarse aggregate(LRCA)on the strength of recycled aggregate concrete and simulate the compressive strength of cubes and prisms.The factors such as the strength of new concrete,the strength of old concrete,the defective element content,the shape of LRCA,the incorporation ratio of LRCA and the size of LRCA that can affect the strength of concrete are analyzed in this paper.Results showed that the influence of various factors on concrete strength are in the following desend-ing order:(i)strength of newly poured concrete;(ii)original strength of recycled aggregates;and(iii)defects.It can be seen that the cracking of the phase material elements starts along the bonding zones between gravel and mortar or the new and old mortar,then spreads to mortar and finally to LRCA.The cracking tendency is most significant in LRCA,which means that the fracturing is related to the fracture of the LRCA.After evaluating the variations in strength and quality of the recycled concrete,the influences on concrete strength and quality were studied.The results showed that the proposed concrete model with LRCA was successfully applied to studying the uniaxial compressive behavior of concrete with large-size recycled coarse aggregate.

Effect of Partial Replacement of Coarse Aggregate with Electronic Waste Plastic in Light Weight Concrete

This study assessed the usefulness of the replacement of coarse aggregate partially with electronic waste(e-waste)plastic in lightweight concrete since developing countries have been challenged with management of e-waste as well as high cost of coarse aggregates for concrete production.Coarse aggregates were replaced with e-waste plastic in concrete at 5%,10%,15%,and 20% for a concrete class of C20.The particle size distribution of the e-waste plastic aggregates was determined as well as the slump,compressive strength,water absorption and bulk density of the concrete.Generally,the slump decreased as the e-waste increased.The compressive strengths decreased for the 5%and 10%replacement of coarse aggregates with e-waste but increased for the 15% and 20% replacement of coarse aggregate with e-waste.0% water absorption was obtained for the 15% and 20% e-waste content while the 10%e-waste concrete obtained 0.01% and the 5% e-waste obtaining of 0.013% after 28days of curing.The densities of 5%,10%,15% and 20% e-waste plastic content decreased as compared to the 0% e-waste plastic content.The values of compressive strength obtained showed that coarse aggregate replacements by e-waste plastic at 15% and 20% may be appropriate for lightweight concrete of class C20/25 since compressive strengths ranged between 16.09 Nmm^(-2) and 22.87 Nmm^(-2).This implies that partial replacement of coarse aggregate with e-waste plastic may be useful for lightweight concrete as well as helping in eradicating the environment of the menace of e-waste plastic.

Study of the Mechanical Performance of a Recycled Aggregate Concrete with Admixture Addition

The needs of the construction sector are still increasing for concrete. However the shortage of natural resources of aggregate could be a problem for the concrete industry. In addition, the negative impact on the environment is due to the construction demolition;where disposal wastes create a severe ecological and environmental hazard. In the last decade, a major interest has been developed for the reuse of recycled aggregates that present more than 70% of the concrete volume. The reused products should fulfill the requirements of lower cost and better quality, in order to establish its role in the concrete. The aim of this study is to assess the effect of the local admixtures on the mechanical behavior of recycled aggregate concrete (RAC). Physical and mechanical properties of RAC were investigated including density, compressive and flexural strength. The non-destructive test methods (NDT: pulse-velocity and rebound hammer) were used to determine the concrete strength. The results obtained were compared with crushed aggregate concrete (CAC) using the normal compressive testing machine test method. Thus, the convenience of indirect tests in the case of a recycled aggregate concrete were demonstrated.

Quality Control of Recycled Aggregates Derived from Construction and Demolition Wastes

In 2007,over 24 million tons of Construction and Demolition(C&D) wastes were generated in Hong Kong.Since the local landfills will be saturated in about 6 years,it is important to find a viable way to reuse these waste materials as to alleviate the demand on public fill capacity.In order to tackle the problem,the Hong Kong government has set up a temporary recycling facility in Hong Kong in 2002 for producing different sizes of recycled aggregate for use in various construction materials.The Hong Kong Polytechnic University has been studying the feasible use of recycled aggregates in Hong Kong for a number of years.A substantial amount of experimental results on the properties of recycled aggregates and the effect of recycled aggregates on the properties of concrete and other construction products(e.g.concrete blocks and granular sub-base) has been published.In this paper,the experience of Hong Kong in using recycled aggregates are summarized and a set of quality control guidelines proposed for governing the use of recycled aggregates in Hong Kong is introduced.The experience and guidelines may also be useful for the recycling of waste materials derived from the recent Sichuan earthquake in China.

Studies on Strength and Related Properties of Concrete Incorporating Aggregates from Demolished Wastes: Part 2—Compressive and Flexural Strengths

In an earlier study, a comprehensive and critical review of previous investigations into the assessment of the strength of concrete incorporating aggregates from demolished wastes was conducted and it was concluded that there was a stark absence of results from the South African sub-continent including Botswana. In the present study, recycled coarse aggregates (RCA) sourced from demolished wastes collected from a landfill site in Gaborone, Botswana was used in lieu of natural coarse aggregates for the manufacture of concrete. With reference to the natural coarse aggregate, RCA replacement levels of 0%, 20%, 40%, 60%, 80% and 100% were utilized and the results of hardened concrete tests for compressive and flexural strengths were obtained. It was found that in general the compressive and flexural strengths of the recycled aggregate concrete (RAC) decreased with increasing replacement levels of natural coarse aggregates using RCA. It was concluded that RCA could be employed as a substitute for natural aggregate in concrete only up to a certain limit or partial replacement. In this respect, it was also noted that the undesirable properties of RCA were primarily due to the quantity and quality of the adhering mortar.

Influence of Recycled Construction Materials Aggregate on Mechanical and Physical Properties of Concrete

The main purpose of this research is to study the properties of re-use different types of construction materials such as PVC （polyvinylchloride） scraps, clay brick and recycled concrete as a partial replacement of coarse aggregate. Different proportions （1%, 3%, 5% and 7%） by weight were used for PVC. scrap, （10%, 20%, 30%, and 40%） by weight were used for recycled concrete and （5%, 10%, 15%, and 20%） by weight were used for clay brick. Mechanical tests such as compressive and tensile strength tests and physical tests such as ultrasonic pulse velocity, bulk density, porosity, specific gravity and water absorption tests were done to the samples after curing in normal water for 28 days. Test results showed slightly degradation in mechanical and physical engineering properties of concrete specimens that used partial replacement of recycled concrete coarse aggregate, degradation increased with increasing of replacement but test results still closely to reference samples. Use of polyvinyl chloride in proportions not more than 5% as a partial replacement of coarse aggregates given acceptable results in comparison with reference samples but all test results degraded at 7% replacements. Test results of partial replacement of crushed brick coarse aggregates unacceptable and the range of degradation are wide because of increased （water： cement） ratio to improve the concrete workability.

Basic Properties of Concrete Incorporating Recycled Ceramic Aggregate and Ultra-fine Sand

Recycled ceramic mixed sand（RCMS） was obtained by partially replacing ultra-fine sand with recycled ceramic coarse sand（RCCS）. The effects of RCCS replacement rate on the apparent density, workability, compressive strength and splitting tensile strength of recycled ceramic concrete（RCC） were investigated. In addition, the relationship between the water-cement ratio and compressive strength of RCC was also studied. The experimental results indicate that the reusing of recycled ceramic aggregate can improve the cohesiveness and water retentiveness of fresh concrete and benefit the mechanical properties development. When the RCCS replacement rate is not less than 40%, the mechanical properties of RCC are superior to those of the reference concrete. Moreover, when recycled ceramic medium sand was completely used as fine aggregate, the maximum increase in both compressive strength and splitting tensile strength were obtained, comparing with those of reference concrete, the increment ratio was 19.85% and 32.73%, respectively. The microscopic analysis shows that the using of recycled ceramic aggregate can meliorate distinctly the structure of the interfacial transition zone（ITZ） and increase the compaction degree of cement paste. Furthermore, an expression of the compressive strength of RCC and the cement-water ratio is regressed and gains a good linear relativity. It is an effective way to recycle waste ceramic, and the consumption of recycled ceramic aggregate could reach from 26.9% to 47.6% of the total weight of aggregate in producing concrete.

Experimental Evaluating of the Physical, Mechanical and Durability Properties of Natural, Recycled and Both Combined Aggregates Based Concretes

This experimental study aims at the reuse of recycled aggregates (RA), resulting from the demolition of concrete, cement block and cement mortar, in the manufacture of common construction in Burkina Faso. The RA can readily replace natural aggregates in concrete. Then five formulations of natural and recycled aggregates based concrete for characteristic strength of 25 Mpa were prepared in addition to the natural aggregates base concrete named reference concrete (BN): two types of recycled aggregates concrete (BR), three types of recycles and natural combined aggregates base concrete (BC). The properties of natural and recycled aggregates were characterized and the physical, mechanical strength and durability properties were also evaluated for all concrete specimens. All the studied concrete formulation present a density between 2000 kg/m3 ≤ ρ ≥ 2600 kg/m3 and an average slump of 4.9 ± 0.1 cm. The obtained results indicate that the recycled aggregates are suitable for current concrete. Two out of the five combinations studied, such as the natural (BN) and combined aggregate (BC2) based concretes satisfy the mechanical characteristics (Rc28 > 25 MPa) at 28 days of age and an average absorption coefficient of 2.93% and 3.98%. The recycled aggregate based concrete (BR1, BR2) and combined aggregate based concrete (BC1), gave respective average compressive strength of 21.55 MPa, 20.50 MPa and 20.30 MPa, i.e. a difference of 13.80% to 18.80% under the characteristic strength (25 MPa) aimed at 28 days of age. Thus, the recycled aggregates are in conformity with the normative prescriptions and their use for standard concrete gives adequate physical, mechanical and durability properties for the production of the C20/25 concrete series in the common civil engineering applications.

Experimental Study of Waste Tire Rubber,Wood-Plastic Particles and Shale Ceramsite on the Performance of Self-Compacting Concrete

In recent decades,the utilization of waste tires,plastic and artificial shale ceramsite as alternative fine aggregate to make self-compacting concrete(SCC)has been recognized as an eco-friendly and sustainable method to manufacture renewable construction materials.In this study,three kinds of recycled aggregates:recycled tire rubber particles,wood-plastic particles,artificial shale ceramsite were used to replace the sand by different volume(5%,10%,20%and 30%),and their effects on the fresh and hardened properties of SCC were investigated.The slump flow and V-funnel tests were conducted to evaluate the fresh properties of modified-SCC mixtures.The hardened properties include 3,7 and 28-day compressive strengths,axial compressive strength,static elastic modulus,and compressive stress-strain behavior at 28 days.The test results showed that the incorporation of these three kinds of alternative aggregates had a negative impact on the fresh properties of SCC.Besides,the 28-day compressive strength and axial compressive strength decreased with the increase of rubber and wood-plastic particles content.In this experiment,all the three kinds of recycled aggregates can improve the ductility and deformability of SCC,and the most excellent performance comes from SCC with recycled rubber particles.

Progress in developing self-consolidating concrete(SCC)constituting recycled concrete aggregates:A review

Recycled concrete aggregate(RCA)derived from demolition waste has been widely explored for use in civil engineering applications.One of the promising strategies globally is to incorporate RCA into concrete products.However,the use of RCA in high-performance concrete,such as self-consolidating concrete(SCC),has only been studied in the past decade.This paper summarizes recent publications on the use of coarse and/or fine RCA in SCC.As expected,the high-water absorption and porous structure of RCA have posed challenges in producing a high-fluidity mixture.According to an analysis of published data,a lower strength reduction(within 23%regardless of coarse RCA content)is observed in SCC compared with vibrated concrete,possibly due to the higher paste content in the SCC matrix,which enhances the weak surface layer of RCA and interfacial transition zone.Similarly,SCC tends to become less durable with RCA substitution although the deterioration can be minimized by using treated RCA through removing or strengthening the adhered mortar.To date,the information reported on the role of RCA in the long-term performance of SCC is still limited;thus,a wide range of research is needed to demonstrate the feasibility of RCA–SCC in field applications.

Use of Masonry Construction &Demolition Waste in Concrete

Massive amounts of brick waste are obtained from demolition of old buildings and structures around the world. With the increased stress on sustainable construction, and environmentally friendly materials and greener concreting practices, a large proportion of such waste bricks are crushed and mixed with normal aggregates for use in concrete. The performance of concrete containing waste brick aggregates partially replacing normal aggregates have not been investigated for their performance. This paper covers investigations carried out on concrete with such aggregates obtained from demolition waste and mixed with varying proportions of normal aggregates to produce concrete. Two types of crushed brick aggregates were mixed with gravel in the ratios of 30:70 and 40:60 by weight and specimen were cast for investigations. Two w/c ratios were investigated. Various tests were carried out to assess the compressive strength of cubes and cylinders of mixed aggregates concrete along with f1exural strength, stress/strain behavior, moduli of elasticity, ultrasonic pulse velocity determination, densities, surface absorption, shrinkage and frost resistance. The values obtained from these tests were compared with the values of concrete with normal aggregates (gravel) with similar w/c ratios. While the strength tests and durability tests more or less gave satisfactory results however the larger moisture absorption by the waste brick aggregates reduces the frost resistance capacity somewhat thereby care needs to be exercised in using these mixes in regions/areas susceptible to frost.

Recycled Aggregates:Production,Properties and Value-added Sustainable Applications

Part of an extensive research undertaken by the Concrete and Masonry Research Group at Kingston University-London was reported to demonstrate through scientific research and full-scale site trials,that quality recycled concrete aggregates can be produced and can be used successfully in a range of concrete applications.The effects of up to 100% coarse recycled concrete aggregate（RCA） on fresh,engineering and durability related properties were established and assessed its suitability for use in a rage of sustainable applications.

The Research Existing Condition and Application of Solid Waste Disposal in Japan

Japan lacked resources is a large import country and also a large consuming country.So it is turned society structure system of consumption goods stocked in domestic,which leads to 450 millions ton waste material.Recently,because of continuing development of intermediate handling and recycled utilization technology,finally disposed waste materials approximately 30 millions ton.The quantity of concrete product is consumed 300 millions ton per year unprecedented,beau case of large scope,it is expected valid and large absorption industry of recycled material. The purpose of this paper is to do a report on applied present status and future assignment of recycled material and building structure in Japan.

Reprocessing of Buildings＇ Demolition Waste and Utilization for the Manufacturing of New Products

Concrete is multicomponent composite material, consisting of coarse aggregate, fine aggregate, cement and water. Natural aggregates, as well as aggregates obtained after the reprocessing of buildings＇ demolition waste, can be used as coarse and fine aggregates. Characteristics of the hardened concrete depend on the raw materials, used for the preparation of concrete mixture, and their characteristics. The objective of the research is to analyse the sources of demolition waste, to describe the reprocessing technology of concrete waste, to investigate the production of the aggregate from the concrete waste, to analyse the main properties of these aggregates -- particles＇ density, bulk density, granulometric composition, hollowness and other properties, as well as to compare the obtained results with the requirements applicable to the aggregates based on natural materials.

Stripping of aggregate from mortar in waste concrete heated by microwave:Mechanisms of differential-temperature stress and vapor expansion pressure

Microwave heating,which is used for pre-treatment of concrete before it is comminuted,stands as a strong candidate for selective liberation of multiphase materials like concrete.This paper is concerned with the selective liberation of concrete's raw constituents(particularly aggregate)for recycling by considering the water content of concrete as a parameter of microwave heating for the first time.The deterioration law of the concrete's performance was characterized by the variation in the splitting tensile strength and relative dynamic modulus after heating by microwave at different water contents.Besides,tests were conducted to evaluate the performance of the interface transition zone(ITZ)between aggregate and mortar as well as to investigate the reasons for the stripping behavior of aggregate-mortar,which included the interface tensile strength test,temperature measurement,and porosity test.The deterioration law of splitting tensile strength and relative dynamic modulus revealed that the performance of concrete was subject to different degrees of damage depending on the water content.Furthermore,experimental results showed that interface bonding strength between aggregate and mortar was dramatically impaired,and a large temperature difference was generated between the aggregate and mortar during microwave heating.Meanwhile,the permeable pores increased considerably even when the specimens were dried.In the presence of water,the intactness of ITZ between aggregate and mortar was destroyed by microwave heating,and its performance was significantly lowered,which led to the occurrence of stripping behavior between aggregate and mortar.This was reaffirmed by the microstructure presented by scanning electron microscopy.Thus,the newly developed microwave pretreatment improved by providing appropriate water contents for concrete corresponding to different strength grades is a promising method for recycling aggregate from waste concrete.

Effects of coarse and fine aggregates on long-term mechanical properties of sea sand recycled aggregate concrete

Typical effects of coarse and fine aggregates on the long-term properties of sea sand recycled aggregate concrete(SSRAC)are analyzed by a series of axial compression tests.Two different types of fine(coarse)aggregates are considered:sea sand and river sand(natural and recycled coarse aggregates).Variations in SSRAC properties at different ages are investigated.A novel test system is developed via axial compression experiments and the digital image correlation method to obtain the deformation field and crack development of concrete.Supportive results show that the compressive strength of SSRAC increase with decreasing recycled coarse aggregate replacement percentage and increasing sea sand chloride ion content.The elastic modulus of SSRAC increases with age.However,the Poisson’s ratio reduces after 2 years.Typical axial stress-strain curves of SSRAC vary with age.Generally,the effect of coarse aggregates on the axial deformation of SSRAC is clear;however,the deformation differences between coarse aggregate and cement mortar reduce by adopting sea sand.The aggregate type changes the crack characteristics and propagation of SSRAC.Finally,an analytical expression is suggested to construct the long-term stress-strain curve of SSRAC.