A great amount of red mud generated from alumina production by Bayer process not only threatens the environment but also causes waste of secondary resources.High-iron-content red mud from Bayer process was employed to...A great amount of red mud generated from alumina production by Bayer process not only threatens the environment but also causes waste of secondary resources.High-iron-content red mud from Bayer process was employed to recover alumina and ferric oxide by the process of reduction-sintering,leaching and then magnetic beneficiation.Results of thermodynamic analyses show that ferric oxide should be reduced to Fe if reduction of ferric oxide and formation of sodium aluminate and calcium silicate happen simultaneously.Experimental results indicate that alumina recovery of Bayer red mud can reach 89.71%,and Fe recovery rate and the grade of magnetite concentrate are 60.67%and 61.78%,respectively,under the optimized sintering conditions.展开更多
Red mud is the waste generated during aluminum production from bauxite, containing lots of iron and other valuable metals. In order to recover iron from red mud, the technology of adding sodium carbonate—reduction ro...Red mud is the waste generated during aluminum production from bauxite, containing lots of iron and other valuable metals. In order to recover iron from red mud, the technology of adding sodium carbonate—reduction roasting—magnetic separation to treat high-iron red mud was developed. The effects of sodium carbonate dosage, reduction temperature and reduction time on the qualities of final product and the phase transformations in reduction process were discussed in detail. The results showed that the final product (mass percent), assaying Fe of 90.87% and Al2O3 of 0.95% and metallization degree of 94.28% was obtained at an overall iron recovery of 95.76% under the following conditions of adding 8% sodium carbonate, reduction roasting at 1 050 ℃ for 80 min and finally magnetic separation of the reduced pellets by grinding up to 90% passing 0.074 mm at magnetic field intensity of 0.08 T. The XRD (X-ray diffraction) results indicated that the iron oxides were transformed into metallic iron. Most of aluminum mineral and silica mineral reacted with sodium carbonate during the reduction roasting and formed nonmagnetic materials.展开更多
Red mud, the waste generated during alumina production, contains iron and other valuable metals. To recover the iron efficiently from red mud, a three-factor five-level central composite design in response surface met...Red mud, the waste generated during alumina production, contains iron and other valuable metals. To recover the iron efficiently from red mud, a three-factor five-level central composite design in response surface methodology was used to study the effects of process parameters, such as FC/O （the molar ratio of fixed carbon in coal to reducible oxygen of iron oxide in red mud）, reduction temperature, reduction time, and their interaction on the iron recovery rate and total iron content in magnetic product obtained from the process of direct reduction-magnetic separation. The relevant assessment model was established. The model could predict the changing rules of iron recovery rate and total iron content in the magnetic product affected by the process parameters. The results show that the iron recovery rate is significantly influenced by three factors and reduction temperature plays the most important role. The iron recovery rate and total iron content in magnetic product could be up to 98.37 and 82.52%, respectively, under the numerically optimal process parameters condition of reduction temperature of 1400 ℃, FC/O of 0.80 and reduction time of 100 min obtained by the assessment model. The predicted values are in good agreement with the experimental values.展开更多
Red mud is a byproduct of alumina refining of bauxite ores,and is a significant source for extracting scandium.However,a large amount of iron in red mud makes it difficult to recover scandium because Fe(III) and Sc(Ⅲ...Red mud is a byproduct of alumina refining of bauxite ores,and is a significant source for extracting scandium.However,a large amount of iron in red mud makes it difficult to recover scandium because Fe(III) and Sc(Ⅲ) have similar physicochemical properties.In this study,a new method was developed for selective separation of iron and scandium in acid leachate of red mud using D201 resin.Theoretical calculations indicate that the ferric species mainly exists as FeCl3 or FeCl4-at chloride concentration above 6.65 mol/L,while scandium still exists as SCl2+,making it possible to selectively separate iron fro m scandium through anion resin adso rption.The factors affecting the adso rption of iron and scandium such as chloride conce ntratio n,resin dosage,adso rption time,and temperature were evaluated in batch experiments,The Langmuir model was successfully applied to both iron and scandium adsorption,and the maximum adsorption capacities of iron and scandium are 147.06 and 0.95 mg/g,respectively,indicating a significant difference between iron and scandium.Raman analysis further demonstrates that the iron is adsorbed onto D201 resin as FeCl4 anion.展开更多
基金Project(2005CB623702)supported by the National Basic Research Program of China
文摘A great amount of red mud generated from alumina production by Bayer process not only threatens the environment but also causes waste of secondary resources.High-iron-content red mud from Bayer process was employed to recover alumina and ferric oxide by the process of reduction-sintering,leaching and then magnetic beneficiation.Results of thermodynamic analyses show that ferric oxide should be reduced to Fe if reduction of ferric oxide and formation of sodium aluminate and calcium silicate happen simultaneously.Experimental results indicate that alumina recovery of Bayer red mud can reach 89.71%,and Fe recovery rate and the grade of magnetite concentrate are 60.67%and 61.78%,respectively,under the optimized sintering conditions.
基金Item Sponsored by Hunan Provincial Innovation Foundation for Postgraduate of China ( CX2011B123 )
文摘Red mud is the waste generated during aluminum production from bauxite, containing lots of iron and other valuable metals. In order to recover iron from red mud, the technology of adding sodium carbonate—reduction roasting—magnetic separation to treat high-iron red mud was developed. The effects of sodium carbonate dosage, reduction temperature and reduction time on the qualities of final product and the phase transformations in reduction process were discussed in detail. The results showed that the final product (mass percent), assaying Fe of 90.87% and Al2O3 of 0.95% and metallization degree of 94.28% was obtained at an overall iron recovery of 95.76% under the following conditions of adding 8% sodium carbonate, reduction roasting at 1 050 ℃ for 80 min and finally magnetic separation of the reduced pellets by grinding up to 90% passing 0.074 mm at magnetic field intensity of 0.08 T. The XRD (X-ray diffraction) results indicated that the iron oxides were transformed into metallic iron. Most of aluminum mineral and silica mineral reacted with sodium carbonate during the reduction roasting and formed nonmagnetic materials.
基金The authors are especially thankful to the National Natural Science Foundation of China （51374058 and 51704061 ）, China Postdoctoral Science Foundation （2016M601321 ） and Fundamental Research Funds of the Central Universities of China （N162503003）.
文摘Red mud, the waste generated during alumina production, contains iron and other valuable metals. To recover the iron efficiently from red mud, a three-factor five-level central composite design in response surface methodology was used to study the effects of process parameters, such as FC/O （the molar ratio of fixed carbon in coal to reducible oxygen of iron oxide in red mud）, reduction temperature, reduction time, and their interaction on the iron recovery rate and total iron content in magnetic product obtained from the process of direct reduction-magnetic separation. The relevant assessment model was established. The model could predict the changing rules of iron recovery rate and total iron content in the magnetic product affected by the process parameters. The results show that the iron recovery rate is significantly influenced by three factors and reduction temperature plays the most important role. The iron recovery rate and total iron content in magnetic product could be up to 98.37 and 82.52%, respectively, under the numerically optimal process parameters condition of reduction temperature of 1400 ℃, FC/O of 0.80 and reduction time of 100 min obtained by the assessment model. The predicted values are in good agreement with the experimental values.
基金Project supported by the Natural National Science Foundation of China(21707167)。
文摘Red mud is a byproduct of alumina refining of bauxite ores,and is a significant source for extracting scandium.However,a large amount of iron in red mud makes it difficult to recover scandium because Fe(III) and Sc(Ⅲ) have similar physicochemical properties.In this study,a new method was developed for selective separation of iron and scandium in acid leachate of red mud using D201 resin.Theoretical calculations indicate that the ferric species mainly exists as FeCl3 or FeCl4-at chloride concentration above 6.65 mol/L,while scandium still exists as SCl2+,making it possible to selectively separate iron fro m scandium through anion resin adso rption.The factors affecting the adso rption of iron and scandium such as chloride conce ntratio n,resin dosage,adso rption time,and temperature were evaluated in batch experiments,The Langmuir model was successfully applied to both iron and scandium adsorption,and the maximum adsorption capacities of iron and scandium are 147.06 and 0.95 mg/g,respectively,indicating a significant difference between iron and scandium.Raman analysis further demonstrates that the iron is adsorbed onto D201 resin as FeCl4 anion.
