Electrochemical machining of a convex strips structure on a revolving part by using site directed power interruption

Revolving parts with complex surface structures are widely used in machinery and mechanical equipment. The ECM process provides its adequacy to cut hard materials with different shapes, and its applications are widely increased, due to its outstanding advantages. In this paper, a new method for machining a convex strips structure on a cylinder by using site directed power interruption（SDPI） in the ECM process is presented. A variable correction value of the power-off time was defined and optimized to obtain the ideal interval for better machining accuracy and stability.The electric field distribution and the simulated convex profiles show that the stray current density can be reduced effectively by using the proposed method. The correction value has an important influence on the machining accuracy. A suitable correction value in the range of 0.6–1.2 s can effectively improve the machining accuracy of the convex strips structure. Experiments were also conducted to verify the proposed method. Results have confirmed that the stray corrosion on the convex strips surface is significantly reduced and the machining accuracy of convex strips structure is remarkably improved by using the proposed method with a suitable correction value in the ECM process. Finally, a convex strip with a height of 2 mm on a thin-wall revolving part was also produced successfully using a correction value of 0.9.

Effects of wing deformation on aerodynamic performance of a revolving insect wing

Flexible wings of insects and bio-inspired micro air vehicles generally deform remarkably during flapping flight owing to aerodynamic and inertial forces,which is of highly nonlinear fluid-structure interaction（FSI）problems.To elucidate the novel mechanisms associated with flexible wing aerodynamics in the low Reynolds number regime,we have built up a FSI model of a hawkmoth wing undergoing revolving and made an investigation on the effects of flexible wing deformation on aerodynamic performance of the revolving wing model.To take into account the characteristics of flapping wing kinematics we designed a kinematic model for the revolving wing in two-fold：acceleration and steady rotation,which are based on hovering wing kinematics of hawkmoth,Manduca sexta.Our results show that both aerodynamic and inertial forces demonstrate a pronounced increase during acceleration phase,which results in a significant wing deformation.While the aerodynamic force turns to reduce after the wing acceleration terminates due to the burst and detachment of leading-edge vortices（LEVs）,the dynamic wing deformation seem to delay the burst of LEVs and hence to augment the aerodynamic force during and even after the acceleration.During the phase of steady rotation,the flexible wing model generates more ver-tical force at higher angles of attack（40°–60°）but less horizontal force than those of a rigid wing model.This is because the wing twist in spanwise owing to aerodynamic forces results in a reduction in the effective angle of attack at wing tip,which leads to enhancing the aerodynamics performance by increasing the vertical force while reducing the horizontal force.Moreover,our results point out the importance of the fluid-structure interaction in evaluating flexible wing aerodynamics：the wing deformation does play a significant role in enhancing the aerodynamic performances but works differently during acceleration and steady rotation,which is mainly induced by inertial force in acceleration but by aerodynamic forces in steady rotation.

Study on geometric models of non-numerically controlled machining revolving cutter with constant pitch

This paper presents a new approach of designing the revolving cutter with constant pitch, and provides geometric models. The corresponding models in the non-numerically controlled manufacturing, such as designing the helical groove, grinding wheel, relative feeding motion, and calculating the helical angle of the cutting edge, are introduced. The examples are given to testify that the design approach is simple and readily realized in machining the revolving cutter with constant pitch. The effective design and manufacture method provides general references for non-NC machining revolving cutter with constant pitch and reducing the equipments input.

Thermal Effect of a Revolving Gaussian Beam on Activating Heat-Sensitive Nociceptors in Skin

We consider the problem of inducing withdrawal reflex on a test subject by exposing the subject’s skin to an electromagnetic beam. Heat-sensitive nociceptors in the skin are activated wherever the temperature is above the activation temperature. Withdrawal reflex occurs when the activated volume reaches a threshold. Previously we studied static beams with 3 types of power density distribution: Gaussian, super-Gaussian, and flat-top. We found that the flaptop is the best and the Gaussian is the worst in their performance with regard to 1) minimizing the time to withdrawal reflex, 2) minimizing the energy consumption and 3) minimizing the maximum temperature increase. The less-than-desirable performance of Gaussian beams is attributed to the uneven distribution of power density resulting in low energy efficiency: near the beam center the high power density does not contribute proportionally to increasing the activated volume;outside the beam effective radius the low power density fails to activate nociceptors. To overcome the drawbacks of Gaussian beams, in this study, we revolve a Gaussian beam around a fixed point to make the power density more uniformly distributed. We optimize the performance over two parameters: the spot size of static beam and the radius of beam revolution. We find that in comparison with a static Gaussian beam, a revolving Gaussian beam can reduce the energy consumption, and at the same time lower the maximum temperature.

Nano watermill driven by revolving charge

A novel nanoscale watermill for the unidirectional transport of water molecules through a curved single-walled carbon nanotube（SWNT） is proposed and explored by molecular dynamics simulations. In this nanoscale system, a revolving charge is introduced to drive a water chain confined inside the SWNT, the charge and the tube together serving as a nano waterwheel and nano engine. A resonance-like phenomenon is found, and the revolving frequency of the charge plays a key role in pumping the water chain. The water flux across the SWNT increases with respect to the revolving frequency of the external charge and it reaches its maximum when the frequency is 4 THz. Correspondingly, the number of hydrogen bonds in the water chain inside the SWNT decreases dramatically as the frequency increases from 4 THz to 25 THz. The mechanism behind the resonance phenomenon has been investigated systematically. Our findings are helpful for the design of nanoscale fluidic devices and energy converters.

Study on the Relation between the Drape of Fabrics and Its Revolving Speed

Based on the tests of eight kinds of typical fabrics, the relation between the drape coefficient of different fabrics and its revolving speed was analyzed and discussed. The result of regression curve fitting of experimental data showed that the relation between drape coefficient of fabric and its revolving speed could be expressed by negative exponential equation. Meanwhile, the difference of drape coefficients between static and dynamic at 100 ～ 150r.p.m was suggested to be one of the expressing parameters of the lively degree of fabric dynamic drape.

A Study on Drawing the Shadow of a Curve Revolving Object under Commonly Used Ray

The shadow of a circle casting on a unparallel plane is an ellipse, the shadow algorithm involves a perspective affine transformation. Under commonly used light, the transformation matrix for parallel circles of different diameters casting shadows onto the same plane is identical. Using AutoCAD to get the shadow of a general object of revolution, it only needs to take a series of circles along the axis of symmetry and get their corresponding shadows of ellipses, drawing an envelope to cover all these silhouettes results in the required overall shadow. Then the discrete points of shadow contour line are projected back onto the original object surface, shadow on the object is obtained altogether.

Effects of Service Condition on Rolling Contact Fatigue Failure Mechanism and Lifetime of Thermal Spray Coatings——A Review

The service condition determines the Roiling Contact Fatigue（RCF） failure mechanism and lifetime under ascertain material structure integrity parameter of thermal spray coating. The available literature on the RCF testing of thermal spray coatings under various condition services is considerable; it is generally difficult to synthesize all of the result to obtain a comprehensive understanding of the parameters which has a great effect on a thermal spray coating＇s resistance of RCF. The effects of service conditions（lubrication states, contact stresses, revolve speed, and slip ratio） on the changing of thermal spray coatings＇ contact fatigue lifetime is introduced systematically. The effects of different service condition on RCF failure mechanism of thermal spray coating from the change of material structure integrity are also summarized. Moreover, In order to enhance the RCF performance, the parameter optimal design formula of service condition and material structure integrity is proposed based on the effect of service condition on thermal spray coatings＇ contact fatigue lifetime and RCF failure mechanism. The shortage of available literature and the forecast focus in future researches are discussed based on available research. The explicit result of RCF lifetime law and parameter optimal design formula in term of lubrication states, contact stresses, revolve speed, and slip ratio, is significant to improve the RCF performance on the engineering application.

Aerodynamic performance of hovering micro revolving wings in ground and ceiling effects at low Reynolds number

Numerous investigations have been conducted to understand the wall effects on rotors.The purpose of this study is to further investigate the aerodynamic performance of revolving wings,especially when it is very close to the ground and ceiling(i.e.,less than half the wingspan)at low Reynolds numbers.Hence,the ground and ceiling effect for hovering micro revolving wings at low Reynolds numbers are investigated by improving the theoretical models.The theoretical model for the ground effect is established based on the wall-jet assumption,and that for the ceiling effect is improved by considering the uneven spanwise distribution of induced velocity.These two models are validated by comparing the results of experiments and CFD simulations with the Lattice-Boltzmann Method(LBM).Both ground and ceiling effects are found helpful to enhance the thrust,especially with small wing-wall distances,by making a difference to the induced velocity and the pressure distribution.By comparing the thrust generation and aerodynamic efficiency between the ground and ceiling effects,the former is found more helpful to the thrust augmentation,and the latter is more beneficial for the aerodynamic efficiency promotion.

Active Profiling and Polishing Model and Validation Based on Rotor Spiral Groove

When a spiral groove is formed using superplastic molding, precision casting, additive manufacturing, or other non?mechanical processing technology, it is diffcult to meet the molding precision required for direct use, and the surface quality and accuracy of the shape need to be improved through a finishing process. In view of the poor reachability of the current tool?based polishing process, a tool?less polishing method using free?abrasive grains for complex spiral grooves is proposed. With this method, by controlling the movement of the workpiece, the design basis and relative motion of the abrasive particles along a helical path remain consistent, resulting in a better polishing profile. A spiral groove of a revolving body is taken as the research object; the influence of the installation method and the position of the parts, as well as the effect of the rotational speed of the abrasive ball on its relative motion along a helical trajectory, are studied, and the polishing cutting process of an abrasive ball is reasonably simplified. A consistent math?ematical model of the trajectory of an abrasive ball relative to the design helix is constructed. The grooved drum parts are verified through a polishing experiment. The spiral groove of the revolving body is modified and polished. Experiments show that the process not only corrects the shape a spiral groove error, but also reduces the surface roughness of a spiral groove. This study provides a theoretical basis for achieving free?abrasive, tool?free polishing.

Novel Technique of CFRP Drilling

A new machining concept, namely chopping machining by means of a revolving ultrasonic tool is presented for the machining of carbon fibre reinforced polymer (CFRP) materials,especially of their shaped structures. This paper emphatically discusses the chopping machining process of a revolving tool, and the design considerations of a portable ultrasonic vibration drilling machine. The experiments imply that this study may be expected to be an effective new technique.

Flow and Melting Thermal Transfer Enhancement Analysis of Alumina,Titanium Oxide-Based Maxwell Nanofluid Flow Inside Double Rotating Disks with Finite-Element Simulation

The energy produced by the melting stretching disks surface has a wide range of commercial applications,including semi-conductor material preparation,magma solidification,permafrost melting,and frozen land refreezing,among others.In view of this,in the current communication we analyzed magnetohydrodynamic flow ofMaxwell nanofluid between two parallel rotating disks.Nanofluids are important due to their astonishing properties in heat conduction flows and in the enhancement of electronic and manufacturing devices.Furthermore,the distinct tinysized particles Al_(2)O_(3)and TiO_(2)in theMaxwell water-based fluid for enhancing the heat transfer rate are analyzed.The heat equation is developed in the occurrence of thermal radiation.The influences of melting impacts are incorporated.The mathematical model is developed in the form of partial differential expressions then converted to ordinary differential equations by employing tool of similarity variables.Finite element method(FEM)is chosen for solving the nonlinear governing ordinary differential equations(ODEs)with necessary conditions.The consequence of flow parameters against the velocity profiles and heat transport field is considered.The noted novelty of this communication is to discuss the thermal transfer of Maxwell nanofluid model through double stretching disks with thermal radiation and melting phenomenon.Further,Al_(2)O_(3)/water and TiO_(2)/water are considered in the modeling.

Framework of pricing a revolver loan in the case of dependent defaults

In this paper we analyze the main characteristics of correlative clients and the revolver loan and reduced form models for the correlative clients A and B in real-life. This is done by decomposing the default intensity into specific default intensity and homogenous default intensity. We also use a mathematical formula of the default joint distribution function and the marginal distribution function in the physical measure to deduce the martingale measure. The modeling idea on pricing the revolver loan with client A is presented by applying reduced form model. Through calculating the cost and income fund flows under the martingale measure, the framework of a “break-even” pricing model is established. The conclusion is that the interest rate of a revolver loan for client A on the “break-even” point is not related to the maximum authorized amount and the drawdown amount at that time under some assumptions, but only rests with credit rating and homogenous default intensity of client A and B as well as loan term of client A.

Think Tanks in the United States： The Evolution and Evolving Roles

Think tanks as an important force in the policy making field in the United States have strengthened their visibility and expanded their influence in recent decades. This paper contends that the historical and political climate of the United States has fostered the development of think tanks and they will continue to exert their influence in the policy making field of the United States. It mainly examines the history of American think tanks and the roles they have been performing during more than one hundred years＇ evolution. In the twenty-first century, in a more and more flattering world, policy issues become increasingly complicated, therefore think tanks are indeed fixtures of American policy making scene. They play six major roles （1） source for policy idea; （2） venue for communicating and initiating new policy ideas; （3） source for personnel; （4） educating and informing the public; （5） evaluator of government policies; and （6） Track lI diplomacy.

倒入杯子中的咖啡

用表面张力和透明度表现咖啡的质感

Investigation of anode shaping process during co-rotating electrochemical machining of convex structure on inner surface

A novel co-rotating electrochemical machining method is proposed for fabricating convex structures on the inner surface of a revolving part.The electrodes motion and material removal method of co-rotating electrochemical machining are different from traditional electrochemical machining.An equivalent kinematic model is established to analyze the novel electrodes motion,since the anode and cathode rotate in the same direction while the cathode simultaneously feeds along the line of centres.According to the kinematic equations of the electrodes and Faraday’s law,a material removal model is established to simulate the evolution of the anode profile in co-rotating electrochemical machining.The simulation results indicate that the machining accuracy of the convex structure is strongly affected by the angular velocity ratio and the radius of the cathode tool.An increase of the angular velocity ratio can improve the machining accuracy of a convex structure.A small difference in the radius of the cathode tool will cause changes in the shape of the sidewalls of the convex structure.The width of the cathode window affects only the width of the convex structure and the inclination a of the sidewall.A relation between the width of the cathode window and the width of the convex structure was obtained.The formation process for a convex structure under electrochemical dissolution was revealed.Based on the simulation results,the optimal angular velocity ratio and cathode radius were selected for an experimental verification,and 12 convex structures were simultaneously fabricated on the inner surface of a thin-walled revolving part.The experimental results are in good agreement with the simulation results,which verifies the correctness of the theoretical analysis.Therefore,inner surface co-rotating electrochemical machining is an effective method for fabricating convex structures on the inner surface of a revolving part.