Application and prospects of 3D printing in physical experiments of rock mass mechanics and engineering:materials,methodologies and models

The existence of joints or other kinds of discontinuities has a dramatic efect on the stability of rock excavations and engineering.As a result,a great challenge in rock mass mechanics testing is to prepare rock or rock-like samples with defects.In recent years,3D printing technology has become a promising tool in the feld of rock mass mechanics and engineering.This study frst reviews and discusses the research status of traditional test methods in rock mass mechanics tests of making rock samples with defects.Then,based on the comprehensive analysis of previous research,the application of 3D printing technology in rock mass mechanics is expounded from the following three aspects.The frst is the printing material.Although there are many materials for 3D printing,it has been found that 3D printing materials that can be used for rock mass mechanics research are very limited.After research,we summarize and evaluate printing material that can be used for rock mass mechanics studies.The second is the printing methodology,which mainly introduces the current application forms of 3D printing technology in rock mass mechanics.This includes printed precise casting molds and one-time printed samples.The last one is the printing model,which includes small-scale samples for mechanical tests and large-scale physical models.Then,the benefts and drawbacks of using 3D printing samples in mechanical tests and the validity of their simulation of real rock are discussed.Compared with traditional rock samples collected in nature or synthetic rock-like samples,the samples made by 3D printing technology have unique advantages,such as higher test repeatability,visualization of rock internal structure and stress distribution.There is thus great potential for the use of 3D printing in the feld of rock mass mechanics.However,3D printing materials also have shortcomings,such as insufcient material strength and accuracy at this stage.Finally,the application prospect of 3D printing technology in rock mass mechanics research is proposed.

A brief introduction to disaster rock mass mechanics

Rock mass mechanics can be classified into engineering rock mass mechanics and disaster rock mass mechanics based on science and application.Their conception,object,scientific essence and application were elaborated.The connotation,studying method and theoretical framework of disaster rock mass mechanics were described.Disaster rock mass mechanics is a strongly nonlinear discipline which is a strong tool to study natural and artificially-induced disasters.The rock mass system where disasters happen exhibits extremely spatial-temporal nonlinearity in the critically unstable state.Hence,the potentially effective prediction and forecasting of disasters depends on statistical analysis of highly probable events.The direction of efforts for predicting and forecasting disasters could be to find the quantitative or semi-quantitative relationship between physical and biological information and instability of rock mass system.

Advances in statistical mechanics of rock masses and its engineering applications

To efficiently link the continuum mechanics for rocks with the structural statistics of rock masses,a theoretical and methodological system called the statistical mechanics of rock masses(SMRM)was developed in the past three decades.In SMRM,equivalent continuum models of stressestrain relationship,strength and failure probability for jointed rock masses were established,which were based on the geometric probability models characterising the rock mass structure.This follows the statistical physics,the continuum mechanics,the fracture mechanics and the weakest link hypothesis.A general constitutive model and complete stressestrain models under compressive and shear conditions were also developed as the derivatives of the SMRM theory.An SMRM calculation system was then developed to provide fast and precise solutions for parameter estimations of rock masses,such as full-direction rock quality designation(RQD),elastic modulus,Coulomb compressive strength,rock mass quality rating,and Poisson’s ratio and shear strength.The constitutive equations involved in SMRM were integrated into a FLAC3D based numerical module to apply for engineering rock masses.It is also capable of analysing the complete deformation of rock masses and active reinforcement of engineering rock masses.Examples of engineering applications of SMRM were presented,including a rock mass at QBT hydropower station in northwestern China,a dam slope of Zongo II hydropower station in D.R.Congo,an open-pit mine in Dexing,China,an underground powerhouse of Jinping I hydropower station in southwestern China,and a typical circular tunnel in Lanzhou-Chongqing railway,China.These applications verified the reliability of the SMRM and demonstrated its applicability to broad engineering issues associated with jointed rock masses.

Mechanical response of roof rock mass unloading during continuous mining process in underground mine

Taking the test stopes during continuous mining induced roof caving of Tongkeng ore-body No.92 as example, the calculation flow of unloading analysis was established. According to the unloading region division method of the affected zone theory, and the deterioration laws of mechanics parameters of unloading rock mass, the continuous mining process in underground mine was analyzed by the software MIDAS/GTS, the mechanical response of roof rock mass unloading was studied, and the differences were analyzed with the conventional simulation. The result shows that the maximum tensile stress, subsidence displacement and equivalent plastic strain of roof rock mass are 1.5 MPa, 20 cm and 1.5% in the unloading analysis, while 1.0 MPa, 13 cm and 0.9% in the conventional analysis. The values of unloading analysis, which are also closer to the actual situation, are greater than those of conventional analysis; the maximum step in continuous mining is 48 m, which shows that the induced treatment of the roof should be carried out after 2 mining steps

Stability of High Slope Interbedded Strata with Low Dip Angle Constituted by Soft and Hard Rock Mass

Slopes consisting of interbedded strata of soft and hard rock mass, such as purplish red mudstone and grey brown arkosic sandstone of Jurassic age, are very common in Sichuan basin of China. The mudstone is soft while the sandstone is hard and contains many opening or closing joints with a high dip angle. Some are nearly parallel and the others are nearly decussated with the trend of the slopes. Many natural slopes are in deformation or sliding because of those reasons. The stability of cutting slopes and supporting method to be taken for their stability in civil engineering are important. In this paper, the stability and deformation of the slopes are studied. The methods of analysis and support design principle are analyzed also. Finally, the method put forward is applied to study Fengdian high cutting slope in Sichuan section of the express way from Chengdu to Shanghai. The results indicate that the method is effective.

The improved neutral network and its application for valuing rock mass mechanical parameter

The artificial neutral network(ANN) has the ability that self-study and self-remember, its 3 layers BP network has been applied extensively, but sometimes because of serious multi-correlation between the variables, and a few observations while many variables, there usually will result into paralyzing in study, and the neutral network further development is restricted in the system to some extent. The partial least square regression(PLS) has its advantage of building the calculation model between the variables with strong multi-correlation, especially much effective on a few data and many variables. So a new and effective method-improved neutral network has been introduced-the neutral network based on the PLS. The results of example show the improved method has a few calculations and high accuracy, and provide a new way for valuing the rock mass mechanical parameters.

Engineering rock mechanics practices in the underground powerhouse at JinpingⅠhydropower station

Based on the analyses of data obtained from the underground powerhouse at Jinping I hydropower station, a comprehensive review of engineering rock mechanics practice in the underground powerhouse is first conducted. The distribution of strata, lithology, and initial geo-stress, the excavation process and corresponding rock mass support measures, the deformation and failure characteristics of the surrounding rock mass, the stress characteristics of anchorage structures in the cavern complex, and numerical simulations of surrounding rock mass stability and anchor support performance are presented. The results indicate that the underground powerhouse of Jinping I hydropower station is characterized by high to extremely high geo-stresses during rock excavation. Excessive surrounding rock mass deformation and high stress of anchorage structures, surrounding rock mass unloading damage, and local cracking failure of surrounding rock masses, etc., are mainly caused by rock mass excavation. Deformations of surrounding rock masses and stresses in anchorage structures here are larger than those found elsewhere： 20% of extensometers in the main powerhouse record more than 50 mm with the maximum at around 250 mm observed in the downstream sidewall of the transformer hall. There are about 25% of the anchor bolts having recorded stresses of more than 200 MPa. Jinping I hydropower plant is the first to have an underground powerhouse construction conducted in host rocks under extremely high geo-stress conditions, with the ratio of rock mass strength to geo-stress of less than 2.0. The results can provide a reference to underground powerhouse construction in similar geological conditions.

A Study on Propagation Mechanism of Fracture Systems in Rock Masses by Discontinuity Displacement Method

The main task of fracture mechanics of rock masses is the study on the propagating mechanism of fractures in rock masses , which can be efficiently conducted by discontinuty displacement (DD) numerical evaluation . Firstly ,the element stress and displacement are analysed and the principle and steps of the numerical calculation of stress intensity factor and fracture extension force are introduced .The numerical results of parallel and echelon fracture systems ,which are compared with real field fractures .are presented. Finally . a simple engineering application example is presented .

Some Challenges of Deep Mining

An increased global supply of minerals is essential to meet the needs and expectations of a rapidly rising world population. This implies extraction from greater depths. Autonomous mining systems, developed through sustained R＆D by equipment suppliers, reduce miner exposure to hostile work environments and increase safety. This places increased focus on ＂ground control＂ and on rock mechanics to define the depth to which minerals may be extracted economically. Although significant efforts have been made since the end of World War II to apply mechanics to mine design, there have been both technological and organizational obstacles. Rock in situ is a more complex engineering material than is typically encountered in most other engineering disciplines. Mining engineering has relied heavily on empirical procedures in design for thousands of years. These are no longer adequate to address the challenges of the 21st century, as mines venture to increasingly greater depths. The development of the synthetic rock mass （SRM） in 2008 provides researchers with the ability to analyze the deformational behavior of rock masses that are anisotropic and discontinuous-attributes that were described as the defining characteristics of in situ rock by Leopold Mfiller, the president and founder of the International Society for Rock Mechanics （ISRM）, in 1966. Recent developments in the numerical modeling of large-scale mining operations （e.g., caving） using the SRM reveal unanticipated deformational behavior of the rock. The application of massive parallelization and cloud computational techniques offers major opportunities： for example, to assess uncertainties in numerical predictions： to establish the mechanics basis for the empirical rules now used in rock engineering and their validity for the prediction of rock mass behavior beyond current experience： and to use the discrete element method （DEM） in the optimization of deep mine design. For the first time, mining-and rock engineering-will have its own mechanics-based Ulaboratory.＂ This promises to be a major tool in future planning for effective mining at depth. The paper concludes with a discussion of an opportunity to demonstrate the application of DEM and SRM procedures as a laboratory, by back-analysis of mining methods used over the 80-year history of the Mount Lvell Copper Mine in Tasmania.