Based on twin-roll casting, a cast-rolling force model was proposed to predict the rolling force in the bimetal solid-liquid cast-rolling bonding(SLCRB) process. The solid-liquid bonding zone was assumed to be below t...Based on twin-roll casting, a cast-rolling force model was proposed to predict the rolling force in the bimetal solid-liquid cast-rolling bonding(SLCRB) process. The solid-liquid bonding zone was assumed to be below the kiss point(KP). The deformation resistance of the liquid zone was ignored. Then, the calculation model was derived. A 2D thermal-flow coupled simulation was established to provide a basis for the parameters in the model, and then the rolling forces of the Cu/Al clad strip at different rolling speeds were calculated. Meanwhile, through measurement experiments, the accuracy of the model was verified. The influence of the rolling speed, the substrate strip thickness, and the material on the rolling force was obtained. The results indicate that the rolling force decreases with the increase of the rolling speed and increases with the increase of the thickness and thermal conductivity of the substrate strip. The rolling force is closely related to the KP height. Therefore, the formulation of reasonable process parameters to control the KP height is of great significance to the stability of cast-rolling forming.展开更多
Based on the principle of BP neural networks, the rolling force model is established after thoroughly analyzing and reprocessing the data of 1 350 mm aluminium foil mill. It states that the difference between the outp...Based on the principle of BP neural networks, the rolling force model is established after thoroughly analyzing and reprocessing the data of 1 350 mm aluminium foil mill. It states that the difference between the output of artificial neural networks rolling force model and the real value is in the order of 3 percent. The model reflects the real feature of process.展开更多
The analysis of bending in finishing rolling was performed. An asymmetrical rolling force model was established, and the upper and lower neutral points were determined. Thc bending which resulted from the asymmetrical...The analysis of bending in finishing rolling was performed. An asymmetrical rolling force model was established, and the upper and lower neutral points were determined. Thc bending which resulted from the asymmetrical rolling force at the roll gap was studied and related flexibility equations were proposed according to elastic mechanics. Moreover, material mechanics was used to analyze the effects of temperature difference and self-weight on the bending out of the roll gap, and the flexibility equations were constructed. The main factors on bending were summed up, and the bending rule in the rolling could be obtained. In addition practical calculation was made with the production data of ribbon steel from Laiwu Iron ＆ Steel Group Co. Ltd.展开更多
In order to simulate and analyze hot strip crown and flatness accurately and efficiently, the 3-D （three-di- mensional） coupled model involved in RPFEM （rigid-plastic finite element method） is improved based on th...In order to simulate and analyze hot strip crown and flatness accurately and efficiently, the 3-D （three-di- mensional） coupled model involved in RPFEM （rigid-plastic finite element method） is improved based on the analyti- cal model of forecasting rolling force distribution. In the analytical model, variational method is employed to solve the lateral flow of metal and influential function method is employed to calculate roll deflection, the lateral distribution of rolling force can be obtained rapidly by iterative strategy. Then the 3-D coupled model uses the result as initial distri- bution of rolling force to calculate roll deflection and makes the initial on-load roll gap profile close to the final value, so as to reduce iterations and increase efficiency. Compared with previous algorithms, the improved model can reduce the iterations by about 50% and shorten the computing time by about 60% on the basis of the calculation accuracy.展开更多
The character of the deformation zone on pair cross rolls is different from that of the regular 4-high mill. Considering comprehensive influences of normal stress and shear stress in rolling direction, width direction...The character of the deformation zone on pair cross rolls is different from that of the regular 4-high mill. Considering comprehensive influences of normal stress and shear stress in rolling direction, width direction and thickness direction, the rolling force calculation model of the PC （pair crossed） hot strip mill is built. Taking the entry stress and the exit stress of strip as the boundary conditions, the longitudinal and transverse distribution of rolling force is worked out by the differential method. Then the total rolling force is calculated, and calculated results are verified by experimental data.展开更多
基金The authors are grateful for the financial supports from the National Natural Science Foundation of China(51974278)the Distinguished Young Fund of Natural Science Foundation of Hebei Province,China(E2018203446).
文摘Based on twin-roll casting, a cast-rolling force model was proposed to predict the rolling force in the bimetal solid-liquid cast-rolling bonding(SLCRB) process. The solid-liquid bonding zone was assumed to be below the kiss point(KP). The deformation resistance of the liquid zone was ignored. Then, the calculation model was derived. A 2D thermal-flow coupled simulation was established to provide a basis for the parameters in the model, and then the rolling forces of the Cu/Al clad strip at different rolling speeds were calculated. Meanwhile, through measurement experiments, the accuracy of the model was verified. The influence of the rolling speed, the substrate strip thickness, and the material on the rolling force was obtained. The results indicate that the rolling force decreases with the increase of the rolling speed and increases with the increase of the thickness and thermal conductivity of the substrate strip. The rolling force is closely related to the KP height. Therefore, the formulation of reasonable process parameters to control the KP height is of great significance to the stability of cast-rolling forming.
文摘Based on the principle of BP neural networks, the rolling force model is established after thoroughly analyzing and reprocessing the data of 1 350 mm aluminium foil mill. It states that the difference between the output of artificial neural networks rolling force model and the real value is in the order of 3 percent. The model reflects the real feature of process.
文摘The analysis of bending in finishing rolling was performed. An asymmetrical rolling force model was established, and the upper and lower neutral points were determined. Thc bending which resulted from the asymmetrical rolling force at the roll gap was studied and related flexibility equations were proposed according to elastic mechanics. Moreover, material mechanics was used to analyze the effects of temperature difference and self-weight on the bending out of the roll gap, and the flexibility equations were constructed. The main factors on bending were summed up, and the bending rule in the rolling could be obtained. In addition practical calculation was made with the production data of ribbon steel from Laiwu Iron ＆ Steel Group Co. Ltd.
基金Sponsored by National Natural Science Foundation of China (51075353)Hebei Natural Science Foundation of China (E2010001208)
文摘In order to simulate and analyze hot strip crown and flatness accurately and efficiently, the 3-D （three-di- mensional） coupled model involved in RPFEM （rigid-plastic finite element method） is improved based on the analyti- cal model of forecasting rolling force distribution. In the analytical model, variational method is employed to solve the lateral flow of metal and influential function method is employed to calculate roll deflection, the lateral distribution of rolling force can be obtained rapidly by iterative strategy. Then the 3-D coupled model uses the result as initial distri- bution of rolling force to calculate roll deflection and makes the initial on-load roll gap profile close to the final value, so as to reduce iterations and increase efficiency. Compared with previous algorithms, the improved model can reduce the iterations by about 50% and shorten the computing time by about 60% on the basis of the calculation accuracy.
基金Item Sponsored by ("863"Program) of China National High Technology Research and Development Program(2009AA04Z143)
文摘The character of the deformation zone on pair cross rolls is different from that of the regular 4-high mill. Considering comprehensive influences of normal stress and shear stress in rolling direction, width direction and thickness direction, the rolling force calculation model of the PC （pair crossed） hot strip mill is built. Taking the entry stress and the exit stress of strip as the boundary conditions, the longitudinal and transverse distribution of rolling force is worked out by the differential method. Then the total rolling force is calculated, and calculated results are verified by experimental data.
