Mechanism analysis and process optimization of sand and plug removal with rotating jet in horizontal well

In the view of the problems existing in horizontal well,such as sand depositing and cleaning difficulty of borehole,a technology with rotating jet suitable to resolution of the problems was presented.Based on liquid solid two-phase flow theory,the analyses on the sand movement law and the swirling field influential factors were conducted.Results show that:1) With the increasing of displacement in horizontal section annulus,swirling field strength increases,and when the displacement is constant,the closer from the nozzle,the stronger the swirling field strength is;2) Head rotating speed and liquid viscosity have little influence on the swirling field strength,but the sand-carrying rate of fluid can increase by increasing liquid viscosity in a certain range;3) Rotating the string and reducing its eccentricity in annulus are conducive for sand migration in the annulus;4) The sand can be suspended and accelerated again and the swirling field strength is enhanced by the helix agitator.Hence,the research results provide the theoretical basis for the design and application of rotating jet tool.

Physical and Mathematical Modeling of the Argon-Oxygen Decarburization Refining Process of Stainless Steel

The available studies in the literature on physical and mathematical modeling of the argon oxygen decarburization (AOD) process of stainless steel have briefly been reviewed. The latest advances made by the author with his research group have been summarized. Water modeling was used to investigate the fluid flow and mixing characteristics in the bath of an 18 t AOD vessel, as well as the 'back attack' action of gas jets and its effects on the erosion and wear of the refractory lining, with sufficiently full kinematic similarity. The non rotating and rotating gas jets blown through two annular tuyeres, respectively of straight tube and spiral flat tube type, were employed in the experiments. The geometric similarity ratio between the model and its prototype (including the straight tube type tuyeres) was 1:3. The influences of the gas flow rate, the angle included between the two tuyeres and other operating parameters, and the suitability of the spiral tuyere as a practical application, were examined. These latest studies have clearly and successfully brought to light the fluid flow and mixing characteristics in the bath and the overall features of the back attack phenomena of gas jets during the blowing, and have offered a better understanding of the refining process. Besides, mathematical modeling for the refining process of stainless steel was carried out and a new mathematical model of the process was proposed and developed. The model performs the rate calculations of the refining and the mass and heat balances of the system. Also, the effects of the operating factors, including adding the slag materials, crop ends, and scrap, and alloy agents; the non isothermal conditions; the changes in the amounts of metal and slag during the refining; and other factors were all considered. The model was used to deal with and analyze the austenitic stainless steel making (including ultra low carbon steel) and was tested on data of 32 heats obtained in producing 304 grade steel in an 18 t AOD vessel. The changes in the bath composition and temperature during the refining process with time can be accurately predicted using this model. The model can provide some very useful information and a reliable basis for optimizing the process practice of the refining of stainless steel and control of the process in real time and online.