A Modified Iterative Learning Control Approach for the Active Suppression of Rotor Vibration Induced by Coupled Unbalance and Misalignment

This paper proposes a modified iterative learning control(MILC)periodical feedback-feedforward algorithm to reduce the vibration of a rotor caused by coupled unbalance and parallel misalignment.The control of the vibration of the rotor is provided by an active magnetic actuator(AMA).The iterative gain of the MILC algorithm here presented has a self-adjustment based on the magnitude of the vibration.Notch filters are adopted to extract the synchronous(1×Ω)and twice rotational frequency(2×Ω)components of the rotor vibration.Both the notch frequency of the filter and the size of feedforward storage used during the experiment have a real-time adaptation to the rotational speed.The method proposed in this work can provide effective suppression of the vibration of the rotor in case of sudden changes or fluctuations of the rotor speed.Simulations and experiments using the MILC algorithm proposed here are carried out and give evidence to the feasibility and robustness of the technique proposed.

GENERATOR VIBRATION FAULT DIAGNOSIS METHOD BASED ON ROTOR VIBRATION AND STATOR WINDING PARALLEL BRANCHES CIRCULATING CURRENT CHARACTERISTICS

Rotor vibration characteristics are first analyzed, which are that the rotor vibration of fundamental frequency will increase due to rotor winding inter-turn short circuit fault, air-gap dynamic eccentricity fault, or imbalance fault, and the vibration of the second frequency will increase when the air-gap static eccentricity fault occurs. Next, the characteristics of the stator winding parallel branches circulating current are analyzed, which are that the second harmonics circulating current will increase when the rotor winding inter-turn short circuit fault occurs, and the fundamental circulating current will increase when the air-gap eccentricity fault occurs, neither being strongly affected by the imbalance fault. Considering the differences of the rotor vibration and circulating current characteristics caused by different rotor faults, a method of generator vibration fault diagnosis, based on rotor vibration and circulating current characteristics, is developed. Finally, the rotor vibration and circulating current of a type SDF-9 generator is measured in the laboratory to verify the theoretical analysis presented above.

DESCRIPTION AND PREDICTION OF CATASTROPHE OF VIBRATION STATE FOR FAULTY ROTORS

A sudden increase of vibration amplitude with no foreboding often results in an abrupt breakdown of a mechanical system.The catastrophe of vibration state of a faulty rotor is a typical nonlinear phenomenon,and very difficult to be described and predicted with linear vibration theory.On the basis of nonlinear vibration and catastrophe theory,fhe eatastrophe of the vibration amplitude of the faulty rotor is described;a way to predict its emergence is developed.

Nonlinear Vibration Induced by the Water-film Whirl and Whip in a Sliding Bearing Rotor System

Many industrial applications and experiments have shown that sliding bearings often experience fluid film whip due to nonlinear fluid film forces which can cause rotor-stator rub-impact failures. The oil-film whips have attracted many studies while the water-film whips in the water lubricated sliding bearing have been little researched with the mechanism still an open problem. The dynamic fluid film forces in a water sliding bearing are investigated numerically with rotational, whirling and squeezing motions of the journal using a nonlinear model to identify the relationships between the three motions. Rotor speed-up and slow-down experiments are then conducted with the rotor system supported by a water lubricated sliding bearing to induce the water-film whirl/whip and verify the relationship. The experimental results show that the vibrations of the journal alternated between increasing and decreasing rather than continuously increasing as the rotational speed increased to twice the first critical speed, which can be explained well by the nonlinear model. The radial growth rate of the whirl motion greatly affects the whirl frequency of the journal and is responsible for the frequency lock in the water-film whip. Further analysis shows that increasing the lubricating water flow rate changes the water-film whirl/whip characteristics, reduces the first critical speed, advances the time when significant water-film whirling motion occurs, and also increases the vibration amplitude at the bearing center which may lead to the rotor-stator rub-impact. The study gives the insight into the water-film whirl and whip in the water lubricated sliding bearing.

Combined resonance of low pressure cylinder-generator rotor system with bending-torsion coupling

A nonlinear model of a low pressure cylinder-generator rotor system is presented to study sub-synchronous resonance and combined resonance. Analytical results are obtained by an averaging method. Transition sets and bifurcation diagrams are obtained based on the singularity theory for the two-state variable system. The bifurcation characteristics are analyzed to provide a basis for the optimal design and fault diagnosis of the rotor system. Finally, the theoretical results are verified with the numerical results.

Effect of Coupled Torsional and Transverse Vibrations of the Marine Propulsion Shaft System

In this study,the coupled torsional-transverse vibration of a propeller shaft system owing to the misalignment caused by the shaft rotation was investigated.The proposed numerical model is based on the modified version of the Jeffcott rotor model.The equation of motion describing the harmonic vibrations of the system was obtained using the Euler-Lagrange equations for the associated energy functional.Experiments considering different rotation speeds and axial loads acting on the propulsion shaft system were performed to verify the numerical model.The effects of system parameters such as shaft length and diameter,stiffness and damping coefficients,and cross-section eccentricity were also studied.The cross-section eccentricity increased the displacement response,yet coupled vibrations were not initially observed.With the increase in the eccentricity,the interaction between two vibration modes became apparent,and the agreement between numerical predictions and experimental measurements improved.Given the results,the modified version of the Jeffcott rotor model can represent the coupled torsional-transverse vibration of propulsion shaft systems.

Intrinsic physical relationships between rotor modal shapes and instantaneous vibrational energy flow transmission characteristics:Theoretical and numerical analysis and application

The modal vibration of the rotor is the main cause of excessive vibration of the aeroengine overall structure.To attenuate the vibration of the rotor under different modal shapes from the perspective of energy control,the intrinsic physical relationships between rotor modal shapes and instantaneous vibrational energy flow transmission characteristics is derived from the general equation of motion base on the structural intensity method.A dual-rotor-support-casing coupling model subjected to the rotor unbalanced forces is established by the finite element method in this paper.The transmission,conversion and balance relationships of the vibrational energy flow for the rotors in the first-order bending modal shape,the conical whirling modal shape and the translational modal shape are analyzed,respectively.The results show that the vibrational energy flow transmitted to the structure can be converted into the strain energy,the kinetic energy and the energy dissipated by the damping of the structure.The vibrational energy flow transmission characteristics of rotors with different modal shapes are quite different.Especially for the first-order bending modal shape,the vibrational energy flow and the strain energy are transmitted and converted to each other in the middle part of the rotor shaft,resulting in large deformation at this part.To attenuate this harmful vibration,the influences of grooving on the shaft on the first-order bending vibration are studied from the perspective of transmission control of vibrational energy flow.This study can provide theoretical references and guidance for the vibration attenuation of the rotors in different modal shapes from a more essential perspective.

A new vibration mechanism of balancing machine for satellite-borne spinning rotors

The centrifugal force and overturning moment generated by satellite-borne rotating payload have a significant impact on the stability of on-orbit satellite attitude, which must be controlled to the qualified range. For the satellite-borne rotors＇ low working revs and large centroidal deviation and height, and that the horizontal vibration produced by centrifugal force is not of the same magnitude as the torsional vibration by overturning moment, the balancing machine＇s measurement accuracy is low. Analysis shows that the mixture of horizontal vibration and torsional vibration of the vibrational mechanism contribute mainly to the machine＇s performance, as well as the instability of vibration center position. A vibrational mechanism was put forward, in which the horizontal and torsional vibration get separated effectively by way of fixing the vibration center. From experimental results, the separation between the weak centrifugal force signal and the strong moment signal was realized, errors caused by unstable vibration center are avoided, and the balancing machine based on this vibration structure is able to meet the requirements of dynamic balancing for the satellite＇s rotating payloads in terms of accuracy and stability.