PROTOTYPE SURFACE MICRO- PRECISION IN FUSED DEPOSITION MODELING PROCESS

To aim at prototype parts fabricated with fused deposition modeling （FDM） process, the problems how to improve and enhance their surface micro-precision are studied. The producing mechanism of surface roughness is explained with three aspects concretely including the principle error of rapid prototyping （RP） process, the inherent characteristics of FDM process, and some mi- cro-scratches on the surface of the extruded fiber. Based on the micro-characters of section shape of the FDM prototype, a physical model reflecting the outer shape characters is abstracted. With the physical simplified and deduced, the evaluating equations of surface roughness are acquired. According to the FDM sample parts with special design for experimental measurement, the real surface roughness values of different inclined planes are obtained. And the measuring values of surface roughness are compared with the calculation values. Furthermore, the causes of surface roughness deviation between measuring values and calculation values are respectively analyzed and studied. With the references of analytic conclusions, the measuring values of the experimental part surface are revised, and the revised values nearly accord with the calculation values. Based on the influencing principles of FDM process parameters and special post processing of FDM prototype parts, some concrete measures are proposed to reduce the surface roughness of FDM parts, and the applying effects are better.

Optimal interface surface determination for multi-axis freeform surface machining with both roughing and finishing

In the current practice of multi-axis machining of freeform surfaces, the interface surface between the roughing and finishing process is simply an offset surface of the nominal surface. While there have already been attempts at minimizing the machining time by considering the kinematic capacities of the machine tool and/or the physical constraints such as the cutting force, they all target independently at either the finishing or the roughing process alone and are based on the simple premise of an offset interface surface. Conceivably, since the total machining time should count that of both roughing and finishing process and both of them crucially depend on the interface surface, it is natural to ask if, under the same kinematic capacities and the same physical constraints, there is a nontrivial interface surface whose corresponding total machining time will be the minimum among all the possible（infinite） choices of interface surfaces, and this is the motivation behind the work of this paper. Specifically, with respect to the specific type of iso-planar milling for both roughing and finishing, we present a practical algorithm for determining such an optimal interface surface for an arbitrary freeform surface. While the algorithm is proposed for iso-planar milling, it can be easily adapted to other types of milling strategy such as contour milling. Both computer simulation and physical cutting experiments of the proposed method have convincingly demonstrated its advantages over the traditional simple offset method.

Assessing urban resilience to public health disaster using the rough analytic hierarchy process method:A regional study in China

In the context of frequent occurrences of disasters worldwide,disaster-coping capability is imperative for risk reduction and contemporary emergency management.The global COVID-19 pandemic since 2020 has further highlighted the significance of resilience construction at different geographical scales.Overall,the conceptual cognition of resilience in disaster management covers multiple elements and has diverse yielding on regional assessment.This study assesses the local resilience to the public health disaster in the prefecture-level cities,focusing on two dimensions consisting of vulnerability and capability in the targeted provincial region of Jiangsu in China.To this end,based on the vulnerability-capability framework,the Rough Analytic Hierarchy Process(Rough AHP)method was applied to the resilience assessment.Drawing upon the criteria derived from literature,the criteria weights were determined with the RAHP method and we assessed urban resilience with census data.In addition,the hierarchical factors contributing to urban resilience were determined using robustness analysis.This research provides constructive ideas for regional disaster reduction and contributes to the government’s capability to improve urban resilience.

Influence of annealing temperature of ZnO film as the electron transport layer on the performance of polymer solar cells

The surface morphology of Zn O films at different annealing temperatures and the performance of polymer solar cells(PSCs) with Zn O as the electron transport layer are studied.The low temperature sol-gel processed Zn O film has smoother surface than that in higher temperature,which results in the best photovoltaic performance with a power conversion efficiency(PCE) of 3.66% for P3HT:PC61BM based solar cell.With increasing annealing temperature,the photovoltaic performance first deceases and then increases.It could be ascribed to the synergy effects of interface area,the conductivity and surface energy of Zn O film and series resistance of devices.