Stress Corrosion Cracking(SCC)process through which cracks occur in a variety of susceptible materials is a result of a combination of residual or applied stresses and corrosion.In oil and gas field,buried pipeline st...Stress Corrosion Cracking(SCC)process through which cracks occur in a variety of susceptible materials is a result of a combination of residual or applied stresses and corrosion.In oil and gas field,buried pipeline steels are made of low-alloy steels with a ferritic-pearlitic structure,such as X70.In dilute solutions,these materials are prone to SCC failure.The Near-neutral simulated soil solution(NS4)solution is established to imitate SCC conditions and subsequently became the industry requirement for crack growth experiments in the majority of laboratories.The strainassisted active crack pathways are considered while modelling SCC growth as an oxide film rupture and anodic dissolution process.It’s been hypothesized that increasing the strain concentration can help with dissolution at the filmfree crack tip.This research focuses on estimating the SCC crack growth rate under various environmental conditions in oil and gas pipelines using finite element modelling.The simulation is carried out using the J-integral theory in the COMSOL Multiphysics program.Simulations are performed to model the crack growth rate(CGR)using slip anodic dissolution(film rupture)mechanism.The plastic strain gradient is required to compute the SCC CGR(da/dt).Because the plastic strain located at crack tip increases proportionally to the crack length as it propagates,the CGR increases as the stress intensity factor(SIF)increases.The crack growth rates increase when constant loads are applied and as the temperature rises,and elevating the cathodic potential has a minimal influence on the propagation rate of cracks but raises the material yield strength and imparts brittle behavior to it.展开更多
Stress corrosion cracking （SCC） of stainless steels and Ni-based alloys in high temperature water coolant is one of the key problems affecting the safe operation of nuclear power plants （NPPs）. The nitrogen-added ...Stress corrosion cracking （SCC） of stainless steels and Ni-based alloys in high temperature water coolant is one of the key problems affecting the safe operation of nuclear power plants （NPPs）. The nitrogen-added stainless steel is a kind of possible candidate materials for mitigating SCC since reducing the carbon content and adding nitrogen to offset the loss in strength caused by the decrease in carbon content can mitigate the problem of sensitization. However, the reports of SCC of nitrogen-added stainless steels in high temperature water are few available. The effects of applied potential and sensitization treatment on the SCC of a newly developed nitrogen-containing stainless steel （SS） 316LN in high temperature water doped with chloride at 250 ℃ were studied by using slow strain rate tests （SSRTs）. The SSRT results are compared with our data previously published for 316 SS without nitrogen and 304NG SS with nitrogen, and the possible mechanism affecting the SCC behaviors of the studied steels is also discussed based on SSRT and microstucture analysis results. The susceptibility to cracking of 316LN SS normally increases with increasing potential. The susceptibility to SCC of 316LN SS was less than that of 316 SS and 304NG SS. Sensitization treatment at 700℃ for 30 h showed little effect on the S CC of 316LN S S and significant effect on the S CC of 316 S S. The predominant cracking mode for the 316LN S S in both annealed state and the state after the sensitization treatment was transgranular. The presented conditions of mitigating stress corrosion cracking are some useful information for the safe use of 316LN SS in NPPs.展开更多
In order to investigate stress corrosion cracking （SCC） of X70 pipeline steel and its weld joint area in acidic soil environ- ment in China, two simulating methods were used： one was to obtain bad microstructures i...In order to investigate stress corrosion cracking （SCC） of X70 pipeline steel and its weld joint area in acidic soil environ- ment in China, two simulating methods were used： one was to obtain bad microstructures in heat affected zone by annealing at 1300 ℃ for 10 min and then, quenching in water; the other was to get different simulating solutions of acidic soil in Yingtan in south- east China. The SCC susceptibilities of X70 pipeline steel before and after quenching in the simulating solutions were analyzed using slow stain rate test （SSRT） and potentiodynamic polarization technique to investigate the SCC electrochemical mechanism of different microstructures further. The results show that SCC appears in the original microstructure and the quenched microstructure as the polarization potential decreases. Hydrogen revolution accelerates SCC of the two tested materials within the range of-850 mV to -1200 mV vs. SCE. Microstructural hardening and grain coarsening also increase SCC. The SCC mechanisms are different, anodic dissolution is the key of causing SCC as the polarization potential is higher than the null current potential, and hydrogen embrittlement will play a more important role to SCC as the polarization potential lower than the null current potential.展开更多
In order to study the stress corrosion cracking （SCC） of X70 pipeline steel and its weld joint in acid soil environment of southeast of China, two simulating methods were used here. The one was to obtain the bad mic...In order to study the stress corrosion cracking （SCC） of X70 pipeline steel and its weld joint in acid soil environment of southeast of China, two simulating methods were used here. The one was to obtain the bad microstructures in heat affected zone by annealing at 1300℃ for 10 min and air cooling to room temperature, the other was to get a series of simulating solutions of the acid soil environment. SCC susceptibilities of X70 pipeline steels＇before and after being normalized in the simulated solutions were studied by slow strain rate test （SSRT） and microstructural observation of fracture areas. Potentiodynamic polarization curves were used to study the electrochemical behaviour of different microstructures. SCC does occur to both the as-received material and normalized microstructure after heat treatment as the polarization potential decreased. Hydrogen embrittlement （HE） is indicated occurring to all tested materials at -850 mV （vs SCE） and -1200 mV（vs SCE）. The SCC mechanisms are different within varying potential range. Anodic dissolution is the key cause as polarization potential higher than null current potential, and HE will play a more important role as polarization potential lower than the null current potential.展开更多
The fatigue pre-cracking 304 stainless steel (SS) specimens with lengths of 1.002 mm (L-crack) and 0.575 mm (S-crack) were prepared. Their corrosion behavior was studied by electrochemical noise (EN) in 4 mol/L NaCl +...The fatigue pre-cracking 304 stainless steel (SS) specimens with lengths of 1.002 mm (L-crack) and 0.575 mm (S-crack) were prepared. Their corrosion behavior was studied by electrochemical noise (EN) in 4 mol/L NaCl + 0.01 mol/L Na2S2O3 solution under slow-strain-rate-testing (SSRT) conditions. Moreover, the characteristics of L-crack's surface morphology and potential distribution with scanning Kelvin probe (SKP) before and after SSRT were also discussed. Compared with S-crack, L-crack is propagated and the features of crack propagation can be obtained. After propagation, the noise amplitudes increase with increasing stress and accelerating corrosion, the white noises at low and high frequencies (WL and WH) of the later stage are one order of magnitude larger than that at early stage in the current power spectral densities (PSDs). The potential PSDs also increase, but WH disappears. In addition, the crack propagation can be demonstrated according to variation of probability distribution, surface morphology and potential distribution.展开更多
This paper studied the stress corrosion cracking(SCC)of EV31A in 0.1 M Na 2 SO 4 saturated with Mg(OH)2 using linearly increasing stress tests,compared with pure Mg and WE43B.All three materials were susceptible to SC...This paper studied the stress corrosion cracking(SCC)of EV31A in 0.1 M Na 2 SO 4 saturated with Mg(OH)2 using linearly increasing stress tests,compared with pure Mg and WE43B.All three materials were susceptible to SCC.SCC susceptibility increased with decreasing applied stress rate.The threshold stress was 0.3×(yield stress)for pure Mg,0.6×(yield stress)for EV31A,and 0.8×(yield stress)for WE43B.The SCC velocities at an applied stress rate of 7.3×10^(-4)MPa s^(-1)were 7.2×10^(-8)m s^(−1)for pure Mg,5.6×10^(-9)m s^(-1)for WE43B,and 1.5×10^(-9)m s^(-1)for EV31A.展开更多
The stress corrosion sensitivity of 7A52 aluminum alloy was investigated in the artificial sea water through slow stain rate test(SSRT). The stress corrosion cracking(SCC) susceptibility was estimated with the loss of...The stress corrosion sensitivity of 7A52 aluminum alloy was investigated in the artificial sea water through slow stain rate test(SSRT). The stress corrosion cracking(SCC) susceptibility was estimated with the loss of elongation and stress corrosion sensitivity index. The results show that the susceptibility of 7A52 aluminum alloy is always high when the strain rate is in the range of 10-5-10-7s-1.It reaches the maximum at the strain rate of 8.7×10-7s-1,and the sensitivity index reaches 0.346. The characteristics of stress corrosion can be observed clearly on the fracture of tensile specimen. The process of SCC is depicted according to the fracture morphology. The SCC initiates at the edge of the specimen. Then the SCC grows rapidly because of the anode dissolving and stress concentration. When the area of specimen cannot support the tensile stress, it ruptures suddenly. The secondary cracks and quasi-cleavage surface can be found on the fracture morphology.展开更多
基金This work is supported by ASPIRE Award for Research Excellence(AARE 2019)under the Advanced Technology Research Council-ASPIRE through Project Number AARE19-098.
文摘Stress Corrosion Cracking(SCC)process through which cracks occur in a variety of susceptible materials is a result of a combination of residual or applied stresses and corrosion.In oil and gas field,buried pipeline steels are made of low-alloy steels with a ferritic-pearlitic structure,such as X70.In dilute solutions,these materials are prone to SCC failure.The Near-neutral simulated soil solution(NS4)solution is established to imitate SCC conditions and subsequently became the industry requirement for crack growth experiments in the majority of laboratories.The strainassisted active crack pathways are considered while modelling SCC growth as an oxide film rupture and anodic dissolution process.It’s been hypothesized that increasing the strain concentration can help with dissolution at the filmfree crack tip.This research focuses on estimating the SCC crack growth rate under various environmental conditions in oil and gas pipelines using finite element modelling.The simulation is carried out using the J-integral theory in the COMSOL Multiphysics program.Simulations are performed to model the crack growth rate(CGR)using slip anodic dissolution(film rupture)mechanism.The plastic strain gradient is required to compute the SCC CGR(da/dt).Because the plastic strain located at crack tip increases proportionally to the crack length as it propagates,the CGR increases as the stress intensity factor(SIF)increases.The crack growth rates increase when constant loads are applied and as the temperature rises,and elevating the cathodic potential has a minimal influence on the propagation rate of cracks but raises the material yield strength and imparts brittle behavior to it.
基金supported by National Basic Research Program of China (973 Program, Grant No. 2006CB605005)Shanghai Municipal Committee of Science and Technology of china(Grant No. 005207019,Grant No. 08520708000)
文摘Stress corrosion cracking （SCC） of stainless steels and Ni-based alloys in high temperature water coolant is one of the key problems affecting the safe operation of nuclear power plants （NPPs）. The nitrogen-added stainless steel is a kind of possible candidate materials for mitigating SCC since reducing the carbon content and adding nitrogen to offset the loss in strength caused by the decrease in carbon content can mitigate the problem of sensitization. However, the reports of SCC of nitrogen-added stainless steels in high temperature water are few available. The effects of applied potential and sensitization treatment on the SCC of a newly developed nitrogen-containing stainless steel （SS） 316LN in high temperature water doped with chloride at 250 ℃ were studied by using slow strain rate tests （SSRTs）. The SSRT results are compared with our data previously published for 316 SS without nitrogen and 304NG SS with nitrogen, and the possible mechanism affecting the SCC behaviors of the studied steels is also discussed based on SSRT and microstucture analysis results. The susceptibility to cracking of 316LN SS normally increases with increasing potential. The susceptibility to SCC of 316LN SS was less than that of 316 SS and 304NG SS. Sensitization treatment at 700℃ for 30 h showed little effect on the S CC of 316LN S S and significant effect on the S CC of 316 S S. The predominant cracking mode for the 316LN S S in both annealed state and the state after the sensitization treatment was transgranular. The presented conditions of mitigating stress corrosion cracking are some useful information for the safe use of 316LN SS in NPPs.
基金supported by the National Science and Technology Infrastructure Platforms Construction Projects of China (No.2005DKA 10400)the Major Fund in the Tenth Five-Year Development Plan of China (No.50499333-08)
文摘In order to investigate stress corrosion cracking （SCC） of X70 pipeline steel and its weld joint area in acidic soil environ- ment in China, two simulating methods were used： one was to obtain bad microstructures in heat affected zone by annealing at 1300 ℃ for 10 min and then, quenching in water; the other was to get different simulating solutions of acidic soil in Yingtan in south- east China. The SCC susceptibilities of X70 pipeline steel before and after quenching in the simulating solutions were analyzed using slow stain rate test （SSRT） and potentiodynamic polarization technique to investigate the SCC electrochemical mechanism of different microstructures further. The results show that SCC appears in the original microstructure and the quenched microstructure as the polarization potential decreases. Hydrogen revolution accelerates SCC of the two tested materials within the range of-850 mV to -1200 mV vs. SCE. Microstructural hardening and grain coarsening also increase SCC. The SCC mechanisms are different, anodic dissolution is the key of causing SCC as the polarization potential is higher than the null current potential, and hydrogen embrittlement will play a more important role to SCC as the polarization potential lower than the null current potential.
基金supported by the Chinese National Sci-ence and Technology Infrastructure Platforms Construc-tion Project (No. 2005DKA 10400)the Major Foun-dation in the Tenth Five-Year Development Plan of China(No. 50499333-08).
文摘In order to study the stress corrosion cracking （SCC） of X70 pipeline steel and its weld joint in acid soil environment of southeast of China, two simulating methods were used here. The one was to obtain the bad microstructures in heat affected zone by annealing at 1300℃ for 10 min and air cooling to room temperature, the other was to get a series of simulating solutions of the acid soil environment. SCC susceptibilities of X70 pipeline steels＇before and after being normalized in the simulated solutions were studied by slow strain rate test （SSRT） and microstructural observation of fracture areas. Potentiodynamic polarization curves were used to study the electrochemical behaviour of different microstructures. SCC does occur to both the as-received material and normalized microstructure after heat treatment as the polarization potential decreased. Hydrogen embrittlement （HE） is indicated occurring to all tested materials at -850 mV （vs SCE） and -1200 mV（vs SCE）. The SCC mechanisms are different within varying potential range. Anodic dissolution is the key cause as polarization potential higher than null current potential, and HE will play a more important role as polarization potential lower than the null current potential.
基金Project(2006CB605004) supported by the National Basic Research Program of China
文摘The fatigue pre-cracking 304 stainless steel (SS) specimens with lengths of 1.002 mm (L-crack) and 0.575 mm (S-crack) were prepared. Their corrosion behavior was studied by electrochemical noise (EN) in 4 mol/L NaCl + 0.01 mol/L Na2S2O3 solution under slow-strain-rate-testing (SSRT) conditions. Moreover, the characteristics of L-crack's surface morphology and potential distribution with scanning Kelvin probe (SKP) before and after SSRT were also discussed. Compared with S-crack, L-crack is propagated and the features of crack propagation can be obtained. After propagation, the noise amplitudes increase with increasing stress and accelerating corrosion, the white noises at low and high frequencies (WL and WH) of the later stage are one order of magnitude larger than that at early stage in the current power spectral densities (PSDs). The potential PSDs also increase, but WH disappears. In addition, the crack propagation can be demonstrated according to variation of probability distribution, surface morphology and potential distribution.
基金YL wishes to thank The University of Queensland,the University of Science and Technology Beijing,and China Scholarship Council for their support during his study abroad year.
文摘This paper studied the stress corrosion cracking(SCC)of EV31A in 0.1 M Na 2 SO 4 saturated with Mg(OH)2 using linearly increasing stress tests,compared with pure Mg and WE43B.All three materials were susceptible to SCC.SCC susceptibility increased with decreasing applied stress rate.The threshold stress was 0.3×(yield stress)for pure Mg,0.6×(yield stress)for EV31A,and 0.8×(yield stress)for WE43B.The SCC velocities at an applied stress rate of 7.3×10^(-4)MPa s^(-1)were 7.2×10^(-8)m s^(−1)for pure Mg,5.6×10^(-9)m s^(-1)for WE43B,and 1.5×10^(-9)m s^(-1)for EV31A.
基金Project(404010202.3C) supported by the Tenth Five-year Plan Program of China
文摘The stress corrosion sensitivity of 7A52 aluminum alloy was investigated in the artificial sea water through slow stain rate test(SSRT). The stress corrosion cracking(SCC) susceptibility was estimated with the loss of elongation and stress corrosion sensitivity index. The results show that the susceptibility of 7A52 aluminum alloy is always high when the strain rate is in the range of 10-5-10-7s-1.It reaches the maximum at the strain rate of 8.7×10-7s-1,and the sensitivity index reaches 0.346. The characteristics of stress corrosion can be observed clearly on the fracture of tensile specimen. The process of SCC is depicted according to the fracture morphology. The SCC initiates at the edge of the specimen. Then the SCC grows rapidly because of the anode dissolving and stress concentration. When the area of specimen cannot support the tensile stress, it ruptures suddenly. The secondary cracks and quasi-cleavage surface can be found on the fracture morphology.
