The flow stress behavior of SCM435 steel was studied by using a MMS-200 thermal simulation machine, under the conditions with deformation temperatures of 1023-1323 K and strain rate of 0.01-10 s-k The experimental res...The flow stress behavior of SCM435 steel was studied by using a MMS-200 thermal simulation machine, under the conditions with deformation temperatures of 1023-1323 K and strain rate of 0.01-10 s-k The experimental results indicated that the critical strain would get smaller with the increment in temperature and the decrement in strain rate, leaving the dynamic recrystallization easier to occur. The peak stress constitutive equation of SCM435 steel under high temperatures was established by the form of hyperbolic sine, and the activation energy of deformation under high temperature was obtained by regression equation. The critical strain e for dynamic recrystallization was accurately derived from the 0-~r curve containing strain hardening rate 0 and flow stress tr. Then the correlation between peak stress, peak strain, critical stress, critical strain and the parameter Z was further obtained. The Avrami kinetic equation of dynamic recrystallization for SCM435 steel was developed from stress-strain curve, and the Avrami exponent m was abstracted. Observations also indicated that the Avrami constants would decrease with increments in temperature, but increase with increments in strain rate. The Avrami constant took small influence from the deforming temperature, but significant influence from strain rate, and the correlation between Avrami constant and the strain rate was obtained by regression equation.展开更多
The static recrystallization behaviors in SCM435 steel were investigated by two-pass hot compression tests on MMS-200 thermosimulation machine. Effects of deformation temperature, strain rate,deformation degree and th...The static recrystallization behaviors in SCM435 steel were investigated by two-pass hot compression tests on MMS-200 thermosimulation machine. Effects of deformation temperature, strain rate,deformation degree and the initial austenite grain size on static softening were analyzed. The stress compensation method was used to calculate the static recrystallization. The kinetics model of the static recrystallization of SCM435 steel was established and the obtained activation energy for static recrystallization was 182. 8 kJ /mol. Results showed that within a certain time interval( 1-100 s),the static recrystallization fraction X of SCM435 steel increased as the deformation temperature,the deformation rate and the amount of deformation increased,and it decreased as the initial grain size increased and increased as the time interval increased.展开更多
The Ostwald ripening of carbide particles occurs during the process of subcritical annealing in SCM435 steel, and the degree of ripening influences the microstructure and mechanical properties of the steel. The effect...The Ostwald ripening of carbide particles occurs during the process of subcritical annealing in SCM435 steel, and the degree of ripening influences the microstructure and mechanical properties of the steel. The effects of Ostwald ripening were studied by simulating different soaking time at 680 ~C using SCM435 steel. The spheroidized specimens were analysed by conducting microstructure and mechanical tests. After increasing the soaking time from 2 to 6 h at 680 ~C during subcritical annealing, the number of carbide particles and the spheroidization ratio increased gradually, and the formability was improved. When the soaking time ranged from 6 to 8 h, the spheroidization ratio was similar; however, the number of carbide particles decreased, and the formability gradually worsened. Therefore, by comprehensively comparing the microstructures and mechanical properties, the optimum soaking time was determined to be 6 h at 680 ~C during subcritical annealing to obtain preferable cold heading. In addition, the carbide particles gradually coarsened when the soaking time was extended from 2 to 8 h. A formula was presented to quantitatively characterize the progress of Ostwald ripening of the carbide particles during the subcritical annealing of SCM435 steel, and the relative error was less than 8.02%.展开更多
The effect of subcritical annealing temperature on microstructure and mechanical properties of SCM435 steel was investigated through changing the heating and soaking temperature as 660 °C, 680 °C, 700 °...The effect of subcritical annealing temperature on microstructure and mechanical properties of SCM435 steel was investigated through changing the heating and soaking temperature as 660 °C, 680 °C, 700 °C, 720 °C and 745 °C. The microstructure and mechanical properties of intercritically annealed specimens were analyzed. With increasing the subcritical annealing temperature from 660 °C to 720 °C, the spheroidization ratio gradually increased, and the mechanical properties, formability and Vickers hardness were improved. According to the comprehensive comparison of mechanical properties and formability, the subcritical process at soaking temperature of 680-720 °C could achieve similar annealing effect as that of intercritical process. Therefore, the subcritical annealing temperature could be set as 700 °C in practice, with the Ac1 temperature fluctuation within ±20 °C, and the applicability and stability of subcritical annealing were guaranteed in industrial application. The plant results of the cold heading showed that the subcritical annealing could replace original intercritical annealing successfully with significantly saving time and energy.展开更多
A cold-forging quality steel rod is usually applied for manufacturing wire which is generally produced by drawing wire coil into wire, followed by spheroidized annealing treatment to achieve the necessary formability ...A cold-forging quality steel rod is usually applied for manufacturing wire which is generally produced by drawing wire coil into wire, followed by spheroidized annealing treatment to achieve the necessary formability for cold forging. The subcritical and intercritical processes are usually used to spheroidize the steel wires. The cold-forging quality SCM435 alloy medium carbon steel wires are widely used to manufacture high tension bolts for mechanical and heavy industry. In this study, the spheroidized annealing experiments on SCM435 alloy steel wires are conducted in a commercial bell furnace with a protective atmosphere of nitrogen or hydrogen. The mechanical properties of annealed steel wires are measured by tensile and Rockwell hardness tests and the process capability is evaluated. It is experimentally revealed that, for SCM435 alloy medium carbon steel wires, the wire quality with intercritical annealing is much better than that with subcritical annealing and is markedly affected by furnace atmospheres. The intercritical annealing quality on SCM435 alloy steel wire in hydrogen atmosphere furnace is better than in nitrogen atmosphere furnace. A comparison between the results obtained using the intercritical annealing with hydrogen atmosphere and the measures using the subcritical annealing shows that the intercritical annealing effectively improves the performance measures of low strength and high ductility over their values at the subcritical annealing. The results presented in this study could be a reference for fasters wire manufacturers.展开更多
对150 mm×150 mm连铸坯轧制Φ12 mm SCM435合金冷镦钢(%:0.35C、0.98Cr、0.16Mo)盘条的工艺试验表明:采用1020℃加热,900℃轧制,吐丝温度控制在780～800℃,相变前冷却速度控制在1℃/s左右,该钢可以获得均匀的铁素体+珠光体组织和...对150 mm×150 mm连铸坯轧制Φ12 mm SCM435合金冷镦钢(%:0.35C、0.98Cr、0.16Mo)盘条的工艺试验表明:采用1020℃加热,900℃轧制,吐丝温度控制在780～800℃,相变前冷却速度控制在1℃/s左右,该钢可以获得均匀的铁素体+珠光体组织和良好的冷镦性能。展开更多
基金Funded by the National Outstanding Young Scientist Foundation of China(No.50925415)the National Natural Science Foundation of China(No.51004030)
文摘The flow stress behavior of SCM435 steel was studied by using a MMS-200 thermal simulation machine, under the conditions with deformation temperatures of 1023-1323 K and strain rate of 0.01-10 s-k The experimental results indicated that the critical strain would get smaller with the increment in temperature and the decrement in strain rate, leaving the dynamic recrystallization easier to occur. The peak stress constitutive equation of SCM435 steel under high temperatures was established by the form of hyperbolic sine, and the activation energy of deformation under high temperature was obtained by regression equation. The critical strain e for dynamic recrystallization was accurately derived from the 0-~r curve containing strain hardening rate 0 and flow stress tr. Then the correlation between peak stress, peak strain, critical stress, critical strain and the parameter Z was further obtained. The Avrami kinetic equation of dynamic recrystallization for SCM435 steel was developed from stress-strain curve, and the Avrami exponent m was abstracted. Observations also indicated that the Avrami constants would decrease with increments in temperature, but increase with increments in strain rate. The Avrami constant took small influence from the deforming temperature, but significant influence from strain rate, and the correlation between Avrami constant and the strain rate was obtained by regression equation.
基金National Natural Science Foundation of China(No.50901014)Youth Academic Backbone Foundation of Hebei University of Engineering,China(No.00060534)
文摘The static recrystallization behaviors in SCM435 steel were investigated by two-pass hot compression tests on MMS-200 thermosimulation machine. Effects of deformation temperature, strain rate,deformation degree and the initial austenite grain size on static softening were analyzed. The stress compensation method was used to calculate the static recrystallization. The kinetics model of the static recrystallization of SCM435 steel was established and the obtained activation energy for static recrystallization was 182. 8 kJ /mol. Results showed that within a certain time interval( 1-100 s),the static recrystallization fraction X of SCM435 steel increased as the deformation temperature,the deformation rate and the amount of deformation increased,and it decreased as the initial grain size increased and increased as the time interval increased.
文摘The Ostwald ripening of carbide particles occurs during the process of subcritical annealing in SCM435 steel, and the degree of ripening influences the microstructure and mechanical properties of the steel. The effects of Ostwald ripening were studied by simulating different soaking time at 680 ~C using SCM435 steel. The spheroidized specimens were analysed by conducting microstructure and mechanical tests. After increasing the soaking time from 2 to 6 h at 680 ~C during subcritical annealing, the number of carbide particles and the spheroidization ratio increased gradually, and the formability was improved. When the soaking time ranged from 6 to 8 h, the spheroidization ratio was similar; however, the number of carbide particles decreased, and the formability gradually worsened. Therefore, by comprehensively comparing the microstructures and mechanical properties, the optimum soaking time was determined to be 6 h at 680 ~C during subcritical annealing to obtain preferable cold heading. In addition, the carbide particles gradually coarsened when the soaking time was extended from 2 to 8 h. A formula was presented to quantitatively characterize the progress of Ostwald ripening of the carbide particles during the subcritical annealing of SCM435 steel, and the relative error was less than 8.02%.
基金Item Sponsored by National Natural Science Foundation of China(51474058)Fundamental Research Funds for the Central Universities of China(N130402017)
文摘The effect of subcritical annealing temperature on microstructure and mechanical properties of SCM435 steel was investigated through changing the heating and soaking temperature as 660 °C, 680 °C, 700 °C, 720 °C and 745 °C. The microstructure and mechanical properties of intercritically annealed specimens were analyzed. With increasing the subcritical annealing temperature from 660 °C to 720 °C, the spheroidization ratio gradually increased, and the mechanical properties, formability and Vickers hardness were improved. According to the comprehensive comparison of mechanical properties and formability, the subcritical process at soaking temperature of 680-720 °C could achieve similar annealing effect as that of intercritical process. Therefore, the subcritical annealing temperature could be set as 700 °C in practice, with the Ac1 temperature fluctuation within ±20 °C, and the applicability and stability of subcritical annealing were guaranteed in industrial application. The plant results of the cold heading showed that the subcritical annealing could replace original intercritical annealing successfully with significantly saving time and energy.
文摘A cold-forging quality steel rod is usually applied for manufacturing wire which is generally produced by drawing wire coil into wire, followed by spheroidized annealing treatment to achieve the necessary formability for cold forging. The subcritical and intercritical processes are usually used to spheroidize the steel wires. The cold-forging quality SCM435 alloy medium carbon steel wires are widely used to manufacture high tension bolts for mechanical and heavy industry. In this study, the spheroidized annealing experiments on SCM435 alloy steel wires are conducted in a commercial bell furnace with a protective atmosphere of nitrogen or hydrogen. The mechanical properties of annealed steel wires are measured by tensile and Rockwell hardness tests and the process capability is evaluated. It is experimentally revealed that, for SCM435 alloy medium carbon steel wires, the wire quality with intercritical annealing is much better than that with subcritical annealing and is markedly affected by furnace atmospheres. The intercritical annealing quality on SCM435 alloy steel wire in hydrogen atmosphere furnace is better than in nitrogen atmosphere furnace. A comparison between the results obtained using the intercritical annealing with hydrogen atmosphere and the measures using the subcritical annealing shows that the intercritical annealing effectively improves the performance measures of low strength and high ductility over their values at the subcritical annealing. The results presented in this study could be a reference for fasters wire manufacturers.
