Transient liquid phase(TLP)bonding is a promising process for the joining and repairing of nickel-base superalloys.One of the most important parameters in TLP bonding is the bonding time required for suf-ficient isoth...Transient liquid phase(TLP)bonding is a promising process for the joining and repairing of nickel-base superalloys.One of the most important parameters in TLP bonding is the bonding time required for suf-ficient isothermal solidification which prevents the formation of undesirable precipitated phases.In the present work,the effect of bonding time on the microstructure,type,and evolution of precipitates in the non-isothermal solidified zone(NSZ)and their effect on micro-mechanical properties were systemat-ically investigated using multi-scale tests in TLP bonded Mar-M247 superalloy joints with Ni-15.2Cr-3.74B interlayer at 1230℃.For a bonding time of 5 min,dual-phase M_(23)(C,B)_(6)-γ/γ’(where M is a mix-ture of Hf,Ta,Cr,and Ni)with eutectic configuration was formed in NSZ.With the increase in bonding time,the evolution of NSZ microstructure can be summed up as eutectic M_(23)(C,B)_(6)-γ/γ’,semi-striping dual-phase M_(23)(C,B)_(6)-γ/γ’,discontinuously striping M_(23)(C,B)_(6)-γ/γ’,followed by the disintegration of NSZ.As the NSZ counterpart,the isothermal solidified zone(ISZ)is mainly composed ofγ/γ’.Ac-companied by the dissolution of M_(23)(C,B)_(6) in the centerline,the proportion of the ISZ increases greatly until the joints are completely occupied by ISZ.Finally,a bamboo-like structure with domain size of-100μm was formed in the joint centerline,along withγ’reorganized themselves all into cubic shapes and distributed homogeneously.Mechanical property tests demonstrated that in comparison to samples with longer bonding time,the NSZ of the shortest bonding time(5 min)has the highest strength and a subsequent decrease in strength was observed with prolonging the bonding time and post-bond heat treatment.Furthermore,possible solidification/transformation path,segregation behavior,and formation mechanism of NSZ/ISZ evolution were discussed.展开更多
The evolution of the microstructure and tensile rupture mechanism of laser welds in UNS N10003 alloy exposed to 700℃are investigated.Fine M_(6)C carbides precipitate around the primary eutectic M_(6)C-γcarbides in t...The evolution of the microstructure and tensile rupture mechanism of laser welds in UNS N10003 alloy exposed to 700℃are investigated.Fine M_(6)C carbides precipitate around the primary eutectic M_(6)C-γcarbides in the fusion zone after 100 h of exposure.During long-term thermal exposure,the size of the fine M_(6)C carbides increased.The eutectic M_(6)C-γcarbides in the as-welded fusion zone transformed into spherical M_(6)C carbides as the exposure time extends to 10000 h.Additionally,the spherical M_(6)C particles exhibit size coarsening with increasing exposure time.The tensile properties of the welded joints are not adversely affected by the evolution of eutectic M_(6)C-γcarbides and the coarsening of M_(6)C carbides.展开更多
In combination with theoretical calculations,experiments were conducted to investigate the evolution behavior of nonmetallic inclusions(NMIs)during the manufacture of large-scale heat-resistant steel ingots using 9CrM...In combination with theoretical calculations,experiments were conducted to investigate the evolution behavior of nonmetallic inclusions(NMIs)during the manufacture of large-scale heat-resistant steel ingots using 9CrMoCoB heat-resistant steel and CaF_(2)–CaO–Al_(2)O_(3)–SiO_(2)–B_(2)O_(3)electroslag remelting(ESR)-type slag in an 80-t industrial ESR furnace.The main types of NMI in the consumable electrode comprised pure alumina,a multiphase oxide consisting of an Al_(2)O_(3)core and liquid CaO–Al_(2)O_(3)–SiO_(2)–MnO shell,and M_(23)C_(6)carbides with an MnS core.The Al_(2)O_(3)and MnS inclusions had higher precipitation temperatures than the M_(23)C_(6)-type carbide under equilibrium and nonequilibrium solidification processes.Therefore,inclusions can act as nucleation sites for carbide layer precipitation.The ESR process completely removed the liquid CaO–Al_(2)O_(3)–SiO_(2)–MnO oxide and MnS inclusion with a carbide shell,and only the Al_(2)O_(3)inclusions and Al_(2)O_(3)core with a carbide shell occupied the remelted ingot.The M_(23)C_(6)-type carbides in steel were determined as Cr_(23)C_(6)based on the analysis of transmission electron microscopy results.The substitution of Cr with W,Fe,or/and Mo in the Cr_(23)C_(6)lattice caused slight changes in the lattice parameter of the Cr_(23)C_(6)carbide.Therefore,Cr_(21.34)Fe_(1.66)C_(6),(Cr_(19)W_(4)C_(6),Cr_(18.4)Mo_(4.6)C_(6),and Cr_(16)Fe_(5)Mo_(2)C_(6)can match the fraction pattern of Cr_(23)C_(6)carbide.The Al_(2)O_(3)inclusions in the remelted ingot formed due to the reduction of CaO,SiO_(2),and MnO components in the liquid inclusion.The increased Al content in liquid steel or the higher supersaturation degree of Al_(2)O_(3)precipitation in the remelted ingot than that in the electrode can be attributed to the evaporation of CaF_(2)and the increase in CaO content in the ESR-type slag.展开更多
基金supported by the National Natural Science Foundation of China(No.52125101)the Basic and Applied Basic Research Major Program of Guangdong Province,China(Grant No.2021B0301030003)the Jihua Laboratory(Project No.X210141TL210).
文摘Transient liquid phase(TLP)bonding is a promising process for the joining and repairing of nickel-base superalloys.One of the most important parameters in TLP bonding is the bonding time required for suf-ficient isothermal solidification which prevents the formation of undesirable precipitated phases.In the present work,the effect of bonding time on the microstructure,type,and evolution of precipitates in the non-isothermal solidified zone(NSZ)and their effect on micro-mechanical properties were systemat-ically investigated using multi-scale tests in TLP bonded Mar-M247 superalloy joints with Ni-15.2Cr-3.74B interlayer at 1230℃.For a bonding time of 5 min,dual-phase M_(23)(C,B)_(6)-γ/γ’(where M is a mix-ture of Hf,Ta,Cr,and Ni)with eutectic configuration was formed in NSZ.With the increase in bonding time,the evolution of NSZ microstructure can be summed up as eutectic M_(23)(C,B)_(6)-γ/γ’,semi-striping dual-phase M_(23)(C,B)_(6)-γ/γ’,discontinuously striping M_(23)(C,B)_(6)-γ/γ’,followed by the disintegration of NSZ.As the NSZ counterpart,the isothermal solidified zone(ISZ)is mainly composed ofγ/γ’.Ac-companied by the dissolution of M_(23)(C,B)_(6) in the centerline,the proportion of the ISZ increases greatly until the joints are completely occupied by ISZ.Finally,a bamboo-like structure with domain size of-100μm was formed in the joint centerline,along withγ’reorganized themselves all into cubic shapes and distributed homogeneously.Mechanical property tests demonstrated that in comparison to samples with longer bonding time,the NSZ of the shortest bonding time(5 min)has the highest strength and a subsequent decrease in strength was observed with prolonging the bonding time and post-bond heat treatment.Furthermore,possible solidification/transformation path,segregation behavior,and formation mechanism of NSZ/ISZ evolution were discussed.
基金supported by the Technology Star of Shanghai Institute of Applied Physics,Chinese Academy of Sciences(No.E2551130)the Youth Innovation Promotion Association,Chinese Academy of Sciences(No.E2292202).
文摘The evolution of the microstructure and tensile rupture mechanism of laser welds in UNS N10003 alloy exposed to 700℃are investigated.Fine M_(6)C carbides precipitate around the primary eutectic M_(6)C-γcarbides in the fusion zone after 100 h of exposure.During long-term thermal exposure,the size of the fine M_(6)C carbides increased.The eutectic M_(6)C-γcarbides in the as-welded fusion zone transformed into spherical M_(6)C carbides as the exposure time extends to 10000 h.Additionally,the spherical M_(6)C particles exhibit size coarsening with increasing exposure time.The tensile properties of the welded joints are not adversely affected by the evolution of eutectic M_(6)C-γcarbides and the coarsening of M_(6)C carbides.
基金the Korea Evaluation Institute of Industrial Technology(KEIT,No.20009956)the Korea Institute for Advancement of Technology(KIAT,No.P0023676,HRD Program for Industrial Innovation)+1 种基金funded by the Ministry of Trade,Industry and Energy(MOTIE),Koreathe Swedish Foundation for International Cooperation in Research and Higher Education(STINT)for supporting the collaboration between KTH(Sweden)and Hanyang University(Korea)。
文摘In combination with theoretical calculations,experiments were conducted to investigate the evolution behavior of nonmetallic inclusions(NMIs)during the manufacture of large-scale heat-resistant steel ingots using 9CrMoCoB heat-resistant steel and CaF_(2)–CaO–Al_(2)O_(3)–SiO_(2)–B_(2)O_(3)electroslag remelting(ESR)-type slag in an 80-t industrial ESR furnace.The main types of NMI in the consumable electrode comprised pure alumina,a multiphase oxide consisting of an Al_(2)O_(3)core and liquid CaO–Al_(2)O_(3)–SiO_(2)–MnO shell,and M_(23)C_(6)carbides with an MnS core.The Al_(2)O_(3)and MnS inclusions had higher precipitation temperatures than the M_(23)C_(6)-type carbide under equilibrium and nonequilibrium solidification processes.Therefore,inclusions can act as nucleation sites for carbide layer precipitation.The ESR process completely removed the liquid CaO–Al_(2)O_(3)–SiO_(2)–MnO oxide and MnS inclusion with a carbide shell,and only the Al_(2)O_(3)inclusions and Al_(2)O_(3)core with a carbide shell occupied the remelted ingot.The M_(23)C_(6)-type carbides in steel were determined as Cr_(23)C_(6)based on the analysis of transmission electron microscopy results.The substitution of Cr with W,Fe,or/and Mo in the Cr_(23)C_(6)lattice caused slight changes in the lattice parameter of the Cr_(23)C_(6)carbide.Therefore,Cr_(21.34)Fe_(1.66)C_(6),(Cr_(19)W_(4)C_(6),Cr_(18.4)Mo_(4.6)C_(6),and Cr_(16)Fe_(5)Mo_(2)C_(6)can match the fraction pattern of Cr_(23)C_(6)carbide.The Al_(2)O_(3)inclusions in the remelted ingot formed due to the reduction of CaO,SiO_(2),and MnO components in the liquid inclusion.The increased Al content in liquid steel or the higher supersaturation degree of Al_(2)O_(3)precipitation in the remelted ingot than that in the electrode can be attributed to the evaporation of CaF_(2)and the increase in CaO content in the ESR-type slag.
