1×1钢丝帘线的开发与性能探讨

开发1×1钢丝帘线,并研究其性能。结果表明:采用校直器校直和加捻反扭两种工艺均可以得到符合设计要求的1×1钢丝帘线,校直器校直的钢丝帘线残余扭转更稳定,而加捻反扭的钢丝帘线直线性更好;在材料确定的情况下,1×1钢丝帘线的弯曲刚度和低负荷伸长率主要与直径相关,而与强度关系不大;在1500 MPa试验压力下,1×0.30ST钢丝帘线的亨特疲劳性能比2×0.30ST钢丝帘线更好。

1,3-二甲基硫脲在甲基磺酸中对钢的缓蚀作用

采用失重法、电化学法、表面分析测试研究了1,3-二甲基硫脲(DMTU)在甲基磺酸(MSA)中对冷轧钢的缓蚀作用。通过实验研究表明,DMTU对钢在0.10 mol·L^(-1) MSA中有明显的抑制腐蚀的作用,在温度达到40℃、DMTU浓度为100 mg·L^(-1)时,其缓蚀率达88.0%。动电位极化曲线表明DMTU是以阳极抑制为主的混合抑制型缓蚀剂,Nyquist图谱的高频容抗弧随着DMTU的浓度增大而明显增大。扫描电子显微镜(SEM)、原子力显微镜(AFM)微观形貌以及表面张力和接触角测试证实了DMTU对钢在MSA中的腐蚀产生了明显的抑制作用,缓蚀后钢表面疏水性增强。

南海流花11-1油田二次开发工程方案及关键技术

流花11-1油田区域水深约300~330 m,油田于1996年投产,采用水下设施+半潜式平台+FPSO方式开发,但由于设施老化,面临进入退役状态。考虑该油田还有较大的开发潜力,以经济有效开发为目标,对流花11-1油田二次开发方案开展了详细研究,确定了深水导管架平台+圆筒型FPSO的开发模式;针对南海最深水导管架(“海基二号”)、首次应用的圆筒型FPSO(“海葵一号”)设计建造面临的问题展开了系统研究,形成了深水导管架平台设计、420 MPa级高强钢应用与平台建造安装以及圆筒型FPSO的主尺度确定、舱室设计、系泊方案、外输方案等多项关键技术;为进一步降低投资,对流花4-1油田回接管缆利旧可行性及方案进行了研究。新技术应用推动了流花11-1油田的二次开发,对南海深水油田开发,尤其是边际油田开发具有较强借鉴意义。

大跨度连续刚构桥0#、1#块托架钢绞线反拉预压施工技术

连续刚构桥0#、1#块采用托架法施工较为常见,而0#、1#块是全桥施工的基础段,其主要特征为截面高以及重量大,故在托架安装完成后必须对其进行预压,以验证其安全性,并得到托架的变形数据,从而设置预拱度。结合工程实例,通过介绍连续刚构桥0#、1#块托架钢绞线反拉预压施工技术,着重描述钢绞线和精轧螺纹钢的选定、钢绞线反拉预压系统的安装以及钢绞线张拉加压、持荷和卸载的措施,得到了科学有效的托架变形数据,为该桥预拱度的设置提供了依据,也为今后类似桥梁工程施工提供参考。

Prediction of Ac1 temperature in P92 steel weld metal

The effects of major alloying elements on the Ac, temperature in P92 steel weld metal were evaluated by Thermo- Calc, and a formula relating Ac1 to the content of major alloying elements was developed using multiple regression method. Results show that both C and N reduce Ac, temperature in weld metal, the effect of N on Ac, is greater than that of C, but their influence on Act is not so significant when they individually vary in the specified chemical composition ranges. Si, Cr, Mo and W increase the Acl temperature, and the descending order of their effects is determined as Si, Mo, W, Cr. Mn and Ni decrease the AcI in weld metal, the decreasing effect is especially remarkable when the （ Mn ＋ Ni） ≥ 1%. The effect of Co is moderate and is much smaller compared to Ni. The variations of Acl for the ranges of micro-alloying elements Nb and V are also evaluated, the effect of V is greater compared to Nb and the effect of Nb could be ignored in the specified chemical composition range. A prediction formula for Ac, temperature in P92 steel weld metal within the specified chemical composition ranges was developed based on the comprehensive consideration of the calculated Ac, temperatures and the experimentally measured results.

Study on wear resistant cast B-containing 1Cr18Ni9Ti stainless steel

The developed 1Cr18Ni9Ti austenitic stainless steel containing 1.63 wt.%B have been characterized by X-ray diffraction(XRD),electron probe microanalyzer(EPMA),optical microscopy(OM),scanning electron microscopy(SEM),energy dispersive X-ray spectroscopy(EDS)and Vickers microhardness measurement.The microstructural evolution and property of high boron stainless steel after solution treatment at the temperature of 1050℃are also investigated.The results show that the main compositions of borides are Fe,Cr and B,and with small amount of Ni,Mn and C elements.Silicon is insoluble in the borides.The hardness of borides is over 1,500 HV.It has been found that borides do not decompose during solution treatment,but part of borides dissolves into the matrix. The effect of increasing the solubility of boron element in the austenitic matrix favours the hardness enhancement by 8.54%.High boron stainless steel has excellent wear resistance in corrosive environment.Lifetime of transfer pipe made of high boron-containing stainless steel is 1.5-1.8 times longer than that of boron-free 1Cr18Ni9Ti stainless steel.

An ingenious approach of determining hydrogen isotope solubilities, diffusivities and permeabilities in GWHER-1 stainless steel

In this paper, by using an ingenious method, the hydrogen isotope solubilities and diffusivities in GWHER-1 stainless steel have been determined by a vacuum heating degassing approach at the temperature range of 597-1022 K on a set of specimens with different sizes previously charged for 24 h under a hydrogen isotope pressure of 105 Pa in the temperature range of 800-1000 K. The permeabilities are then derived from the relation Φ = DKs. It is found D = 1.52 ×10^-6exp（-54100/RT）, Ks = 2.2×10^-exp（-5400/RT） and Φ = 3.3 ×10^-12exp（-59500/RT） for hydrogen, where Ks （Sieverts＇ constant） is given in Pa^-1/2, D in m2.s^-1.Pa^-1/2, T in K and R=8.31 J.mol^-1.K^-1. By taking isotope effects into account, the corresponding Arrhenius relations for deuterium and tritium are also deduced.

Cyclic oxidation behavior of Fe-9Cr-1Mo steel in water vapor atmosphere

The cyclic oxidation behavior of Fe-9Cr-1Mo steel (9Cr-1Mo) in 10%H2O+90%Ar (volume fraction) atmosphere at 600, 650 and 700 ℃ for various time was studied. The oxidation mechanism of 9Cr-1Mo steel in 10%H2O+90%Ar atmosphere was discussed. The thermal stress was evaluated in two oxide layers to illustrate the spallation of the oxide layer. The experimental results indicate that there exists a duplex oxide scale with an outer layer of Fe2O3 and an inner layer of mixed (Fe, Cr)3O4 formed on 9Cr-1Mo steel during cyclic oxidation. Some cracks generated in both inner and outer oxide layers. Parts of oxide scales spalled from substrate during the cyclic oxidation. A higher tensile stress in the oxide layer is formed at the early oxidation stage than at the later oxidation stage during heating. This tensile stress results in the formation of cracks in the oxide layer.

Study on numerical simulation of TA1-304 stainless steel explosive welding

In order to guide the explosive welding experiment of titanium-stainless steel,Three-dimensional numerical simulation of explosive welding,which select TA1 as flyer plate and 304 stainless steel as base plate,is carried out by using the LS-DYNA software and SPH-FEM coupling algorithm in the present study.The explosive welding window is calculated and established.It is found that the numerical simulation results are in good agreement with the experimental results.The displacement,velocity and pressure-time curves of characteristic elements show that the quality of explosive welding composites is superior.It is proved that SPH-FEM coupling algorithm is effective for explosive welding of TA1/304 stainless steel and can effectively guide the selection of explosive welding parameters.

KINETICS OF TEMPER EMBRITTLEMENT IN 2.25Cr-1Mo STEEL USED FOR HOT-WALL HYDROFINING REACTORS

Based on the theory of grain boundary segregation, a kinetics model of temper em-brittlement caused by long-term service for hot-wall hydrofining reactors was studied.The kinetics model was applied to phosphorus (P) segregation in 2.25Cr-1Mo steelused for a hot-wall hydrofining reactor, and the kinetics of grain boundary segrea-tion of impurity P in the steel exposed to the process environment of the hydrofiningreactor was calculated on the basis of the model. The Auger electron spectroscopytest was performed in order to determine the grain boundary concentration of P. Theexperimental result is agreement with the theoretical calculated data. The results showthat the kinetics equation is reasonable for predicting the levels of grain boundarysegregation of impurity P in 2.25Cr-1Mo steel used for hot-wall hydrofining reactors.

Rietveld Quantitative Analysis of Carbides Precipitation in Normalized-tempered 2.25Cr-1Mo-0.25V Steel

The quantitative determination of the mass fractions of precipitates in steels is very difficult using traditional materials characterization techniques. The Rietveld full-pattern fitting algorithm was introduced to solve this problem. The precipitated multicomponents’ mass fraction of M3C, MC, M7C3 and M23C6 were evaluated precisely and relatively quickly. It is found evolution of carbides apparently occurs during tempering at high temperatures, and a two-step transformation mechanism is proposed for M7C3 during early tempering treatment. The method is an effective way on the investigation of precipitation kinetics, which may play a promising role in propertities’ enhancement and design of the heat-resistant steels.

INFLUENCE OF PHASE COMPOSITION ON PITTING CORROSION RESISTANCE OF SPUTTERED COATING OF 1Cr18Ni9Ti STAINLESS STEEL

A series of single bcc,bcc plus fcc duplex and single fcc microcrystalline coatings of 1Cr18Ni9Ti stainless steel were prepared by using sputtering technique.The resistance against pitting corrosion was studied by measurements of pitting corrosion potentials and electrochemical noise during initiation of corrosion pits.The results show that the sputtered coatings with single bcc phase or single fcc structure are more resistant to pitting corrosion than those with bcc plus fcc duplex phase structure.

Mechanical and microstructural characterization for HIPed joints of CLF-1 steel with different surface roughness

Reduced-activation ferritic/martensitic steels(RAFMs) such as CLF-1 steel, have been developed as candidate structural materials for breeding blanket in fusion reactors. Hot isostatic pressing(HIP) diffusion method is expected to provide the most promising method to solve the problem to join cooling rectangular channels with thin panels during fabrication of the first wall in breeding blankets. Mechanical and microstructural characterization of HIPed joints of CLF-1 steel with four typical surface roughness has been investigated. The results indicate that with the increase of surface roughness, the tensile properties are similar to as-received CLF-1 steel, the elongation and the area reduction decreased, the impact energy decreased sharply. The HIPed joints are very sensitive to the bonding surface states, the roughness could influence degassing, oxide and cavities formation, diffusion efficiency of bonding surface, and reduce the roughness, efficient degassing and elimination of oxide formation of the HIP joint surfaces is important to obtain a satisfactory joint.

High-temperature oxidation behavior of heat resistant stainless steel 1.4828

The kinetic curves of the high-temperature oxidation of austenitic heat resistant stainless steel 1. 4828 at 1 050 ℃ were measured using a weighing method. It is shown that the oxidation curves at 1 050 ℃ followed the parabolic line law, and after 250 h of oxidation, the mass gain was about 80 g/m2. The surface morphology and structure of the oxide layers were studied by scanning electron microscopy and X-ray diffraction. A complicated oxide layer obtained at 1 050 ℃ was mainly composed, from inner to outer, of （FeSi） 3 04, Cr2 03, Fe2 03, and spinel oxides FeCr204 and NiMn204.

Effects of Hydrogen on Behaviour of Low Cycle Fatigue of 2.25Cr-1Mo Steel

The effects of hydrogen atoms on behaviour of low cycle fatigue of 2.25Cr-1Mo steel have been investigated in present work. The results indicate that the cyclic softening rate and low cycle fatigue life are respectively increased and reduced remarkably by hydrogen atoms. In addition, hydrogen atoms make the original stress amplitude of low cycle fatigue increase, which is because of the drag effect of hydrogen atoms on the moving dislocations. Analyses using electron microscopy show that hydrogen atoms accelerate crack initiation of low cycle fatigue from inclusion and transfer the source of low cycle fatigue crack from the surface of specimen to the inclusion, which results in the marked decrease of low cycle fatigue life. The increase of cyclic softening rate for hydrogen charged specimen is due to hydrogen atoms accelerating the initiating and growing of microvoids from the secondary phase particles in the steel. The reducing of the drag effect of hydrogen atoms on moving dislocations is also helpful to the increase of the cyclic softening rate.

Effects of laser heat treatment on salt spray corrosion of 1Cr5Mo heat resistant steel welding joints

The surface of 1Cr5 Mo heat-resistant steel welding joint was processed with CO2 laser, and the corrosion behaviors before and after laser heat treatment(LHT) were investigated in the salt spray corrosion environments. The microstructures, phases, residual stresses and retained austenite content of 1Cr5 Mo steel welding joint before and after LHT were analyzed with optical microscope and X-ray diffraction, respectively. The cracking morphologies and chemical compositions of corrosion products after salt spray corrosion were analyzed with field emission scanning electron microscopy(FESEM) and energy disperse spectroscopy(EDS), respectively, the polarization curves were measured on a PS-268 A type electrochemical workstation, and the mechanism of corrosion resistance by LHT was investigated as well. The results show that the passive film of original sample is destroyed owing to the corrosive media penetrating into the subsurface, resulting in the redox reaction. The content of residual austenite in the surface and the self-corrosion potential are increased by LHT, which is contributed to improving the capability of salt spray corrosion resistance.

Development of SA-533 Type B CL. 1+SA-240 Type 304L roll-bonded clad steel plate for safety injection tank of CAP1400 nuclear power plant

Aiming to meet the demand of the country＇ s nuclear demonstration project on the CAP1400 nuclear power plant, Baosteel uses the roll-bonding technology and develops the SA-533 Type B CL. 1 ＋ SA-240 Type 304L high-strength and high-toughness clad steel plate with a shear strength of over 310 MPa for the nuclear power plant＇ s safety injection tank. The properties of the quenched and tempered and the simulated post-weld heat treatment states are systematically studied herein through a comprehensive inspection and evaluation of the composition,microstructure,and properties of the clad steel plate. The results show that the bonding interface has high shear strength and that the base metal has high strength and good toughness at low temperatures. Hence, the performance fully meets the technical requirements of the CAP1400 nuclear power plant＇ s safety injection tank in the country＇ s nuclear demonstration project. The roll-bonded clad steel plate can be used to manufacture the safety injection tank of the CAP1400 nuclear power plant.

低活化铁素体/马氏体钢CLF-1激光焊接模式转变研究

为研究低活化铁素体/马氏体钢(RAFM)CLF-1激光焊接模式转变规律,对其焊缝横截面形貌及尺寸进行了宏观表征和定量分析。结果表明,在一定条件下,随着焊接功率的增大,焊接模式从热传导焊模式向小孔深熔焊模式转变,焊缝横截面表现为“圆弧形”、“V字形”和“钉头形”三种类型形貌。CLF-1钢激光焊接模式不受焊接速度、离焦量变化的影响。激光焊接模式转变的临界值为深熔焊阈值,CLF-1钢深熔焊阈值由材料自身特性决定,当焊接速度为10mm·s^(-1)时,CLF-1钢深熔焊阈值约为1.20kW⋅mm^(-1)。

推广国产优质模具钢 促进铝挤压工业与技术发展——SRM-1高强韧高温耐磨特种合金钢的特性及性价比分析

本文较全面系统地介绍了国产的高性能、长寿命优质铝挤压模具特种合金钢SRM-1的性能与用途,并与国外先进的模具材料(如H13、1.2344、SKD61、H21等)进行了对比分析。结果表明,国产SRM-1钢的各种性能达到或优于国外同类先进钢材,使用寿命也大大提高,而且价格低廉,性价比最高,可大大降低生产成本,从而促进我国铝挤压工业的发展。

Hot Corrosion Behavior of Sol-Gel Nano Structured Zirconia Coated 9Cr1Mo Ferritic Steel in Alkali Metal Chlorides and Sulphates Deposit Systems at High Temperatures

Fused salt accelerated hot corrosion is quite common in gas turbines, fossil fuelled devices, waste inclinators, pyrochemical systems, etc. Presence of fused salt on metal surface dissolves their existing oxide layer. This results in an increase in oxidation rate of the metal. Since, zirconia coating is well recognized for corrosion protection under high temperature oxidative environment, we have developed zirconia coating on 9Cr1Mo ferritic steel and their oxidation performance was evaluated in LiCl-NaCl and Na2SO4-K2SO4 salts deposit system in air atmosphere at 650?C and 850?C, respectively. Before coating development, zirconium based sol was synthesized using zirconium (IV) propoxide as a precursor. Oxidation test results indicated that the zirconia coated specimens shows more than two times higher corrosion resistance in LiCl-NaCl and three time higher corrosion resistance in Na2SO4-K2SO4 salt deposit, respectively.