Computer vision-aided DEM study on the compaction characteristics of graded subgrade filler considering realistic coarse particle shapes

The compaction quality of subgrade filler strongly affects subgrade settlement.The main objective of this research is to analyze the macro-and micro-mechanical compaction characteristics of subgrade filler based on the real shape of coarse particles.First,an improved Viola-Jones algorithm is employed to establish a digitalized 2D particle database for coarse particle shape evaluation and discrete modeling purposes of subgrade filler.Shape indexes of 2D subgrade filler are then computed and statistically analyzed.Finally,numerical simulations are performed to quantitatively investigate the effects of the aspect ratio(AR)and interparticle friction coefficient(μ)on the macro-and micro-mechanical compaction characteristics of subgrade filler based on the discrete element method(DEM).The results show that with the increasing AR,the coarse particles are narrower,leading to the increasing movement of fine particles during compaction,which indicates that it is difficult for slender coarse particles to inhibit the migration of fine particles.Moreover,the average displacement of particles is strongly influenced by the AR,indicating that their occlusion under power relies on particle shapes.The dis-placement and velocity of fine particles are much greater than those of the coarse particles,which shows that compaction is primarily a migration of fine particles.Under the cyclic load,the interparticle friction coefficientμhas little effect on the internal structure of the sample;under the quasi-static loads,however,the increase inμwill lead to a significant increase in the porosity of the sample.This study could not only provide a novel approach to investigate the compaction mechanism but also establish a new theoretical basis for the evaluation of intelligent subgrade compaction.

Effect of brazing temperature on microstructure and tensile strength ofγ-TiAl joint vacuum brazed with micro-nano Ti−Cu−Ni−Nb−Al−Hf filler

A novel micro-nano Ti−10Cu−10Ni−8Al−8Nb−4Zr−1.5Hf filler was used to vacuum braze Ti−47Al−2Nb−2Cr−0.15B alloy at 1160−1220℃ for 30 min.The interfacial microstructure and formation mechanism of TiAl joints and the relationships among brazing temperature,interfacial microstructure and joint strength were emphatically investigated.Results show that the TiAl joints brazed at 1160 and 1180℃ possess three interfacial layers and mainly consist of α_(2)-Ti_(3)Al,τ_(3)-Al_(3)NiTi_(2) and Ti_(2)Ni,but the brazing seams are no longer layered and Ti_(2)Ni is completely replaced by the uniformly distributed τ_(3)-Al_(3)NiTi_(2) at 1200 and 1220℃ due to the destruction of α_(2)-Ti_(3)Al barrier layer.This transformation at 1200℃ obviously improves the tensile strength of the joint and obtains a maximum of 343 MPa.Notably,the outward diffusion of Al atoms from the dissolution of TiAl substrate dominates the microstructure evolution and tensile strength of the TiAl joint at different brazing temperatures.

Influence of filler characteristics on particle removal in fluid catalytic cracking slurry under an alternating electric field

The characteristics of the packing material under an alternating electric field are an important factor in the removal of FCCS particles.In this study,the electric field distribution of a separation unit consisting of packed spheres under an alternating electric field is simulated,and the movement mechanism of catalyst particles is analysed.An"effective contact point"model is derived to predict the adsorption of filler contact points on catalyst particles under the alternating electric field,and the model is validated by simulations and experiments.The numerical calculation and experimental results indicate that the electrical properties of the filler spheres,the filler angleθ,and the frequency f of the alternating electric field affect the adsorption of catalyst particles.As the frequency of the electric field increases,the particle removal efficiency of the high-conductivity filler(silicon carbide)increases and then settles,and the separation efficiency of the low-conductivity filler(glass,zirconia)is not sensitive to the change in electric field frequency.

Basic Characteristics of an Appropriate Waste Fillers for Solvent Free and Water-Borne Industrial Polymer Floors and Their Utilization

Recently the manufacture of epoxy coating and flooring materials begun to be under strong pressure to use more environmentally friendly raw materials in its composition.First tendency to reduce of solvents and diluents contained in the materials appeared at the end of 90´s.This situation was supported by the Council of Europe in 2004 to reduce VOC emissions to zero till 2020.Solvent materials were thus largely replaced by solvent free materials from which the volatile substances are not released into the air.But pressure continued to increase,and over the past decade began to take centre stage water-based epoxy.On the Czech market solvent based material is still occasionally used,but predominant are solvent free materials.There are no commonly used materials containing wastes as fillers in new water-borne and solvent-free epoxy materials.Characteristics identification of the waste material as a potential filler is a set of properties that determine the limits of secondary raw materials or waste as a filler.This paper describes the basic characteristics which must be selected to meet the requirements,to affect negatively the workability,sedimentation,properties and behavior of the final floor system.Some materials must comply with special requirements,such as resistance to chemicals,etc.Next part of paper talks about utilization of polymer floors and their mechanical properties.

The Critical Role of Fillers in Composite Polymer Electrolytes for Lithium Battery

With excellent energy densities and highly safe performance,solidstate lithium batteries(SSLBs)have been hailed as promising energy storage devices.Solid-state electrolyte is the core component of SSLBs and plays an essential role in the safety and electrochemical performance of the cells.Composite polymer electrolytes(CPEs)are considered as one of the most promising candidates among all solid-state electrolytes due to their excellent comprehensive performance.In this review,we briefly introduce the components of CPEs,such as the polymer matrix and the species of fillers,as well as the integration of fillers in the polymers.In particular,we focus on the two major obstacles that affect the development of CPEs:the low ionic conductivity of the electrolyte and high interfacial impedance.We provide insight into the factors influencing ionic conductivity,in terms of macroscopic and microscopic aspects,including the aggregated structure of the polymer,ion migration rate and carrier concentration.In addition,we also discuss the electrode-electrolyte interface and summarize methods for improving this interface.It is expected that this review will provide feasible solutions for modifying CPEs through further understanding of the ion conduction mechanism in CPEs and for improving the compatibility of the electrode-electrolyte interface.

Structure and Properties of PLA Composite Enhanced with Biomass Fillers from Herbaceous Plants

PLA composites containing biomass fillers from the three herbaceous plants such as reed,wheat stalk,and coco-nut fiber with length and diameter at the scale of several millimeters were prepared without using additives.The reinforcement effect on the properties of PLA/biomass filler composites is investigated.The research results show that the PLA/biomass filler composites exhibit good stiffness,flexural strength,and impact toughness.Among the three kinds of biomass fillers,reed reinforced PLA composites show optimal mechanical properties.When filled with 40%–50%reed,the flexural moduli of the composites are over 7000 MPa.Flexural strength retains at the same level of pure PLA.The notch impact strength reaches to 4.50±0.73 kJ/m^(2),which is 2.06 times higher than that of pure PLA.Furthermore,the introduction of biomass fillers increases the crystallization ability of PLA and does not increase the water absorption of the composites.This research demonstrated that PLA composites prepared with biomass fillers from the herbaceous plants(namely herb plastic composites,HPCs)is a material with good comprehensive mechanical properties while retaining the intrinsic particularity of biological sources.

In-depth analysis of the influence of bio-silica filler(Didymosphenia geminata frustules)on the properties of Mg matrix composites

A novel metal matrix composites(MMC)with Mg matrix reinforced with natural filler in the form of Didymosphenia geminata frustules(algae with distinctive siliceous shells)are presented in this work.Pulse plasma sintering(PPS)was used to manufacture Mg-based composites with 1,5 and 10 vol.%ceramic filler.As a reference,pure Mg was sintered.The results show that the addition of 1 vol.%Didymosphenia geminata frustules to the Mg matrix increases its corrosion resistance by supporting passivation reactions,and do not affect the morphology of L929 fibroblasts.Addition of 5 vol.%the filler does not cause cytotoxic effects,but it supports microgalvanic reactions leading to the greater corrosion rate.Higher content than 5 vol.%the filler causes significant microgalvanic corrosion,as well as increases cytotoxicity due to the greater micro-galvanic effect of the composites containing 10 and 15 vol.%diatoms.The results of contact angle measurements show the hydrophilic character of the investigated materials,with slightly increase in numerical values with addition of amount of ceramic reinforcement.The addition of Didymosphenia geminata frustules causes changes in a thermo-elastic properties such as mean apparent value of coefficient of thermal expansion(CTE)and thermal conductivity(λ).The addition of siliceous reinforcement resulted in a linear decrease of CTE and reduction in thermal conductivity over the entire temperature range.With the increasing addition of Didymosphenia geminata frustules,an increase in strength with a decrease in compressive strain is observed.In all composites an increase in microhardness was attained.The results clearly indicate that filler in the form of Didymosphenia geminata frustules may significantly change the most important properties of pure Mg,indicating its wide potential in the application of Mg-based composites with a special focus on biomedical use.

Phase field simulation of grain refinement in silver-based filler metal

Numerical simulation is one of the important auxiliary methods for studying materials-related problems. In this study, phase field simulation was employed to investigate the refinement behavior of BAg55CuZn-x B brazing alloys. Simulation and experimental studies were conducted for B contents ranging from 0 wt.% to 0.2 wt.%. The results demonstrated that the addition of 0.05 wt.% B in the brazing alloy leads to a significant refinement effect. As the B content increases, the grain size further reduces, and a refinement stagnation phenomenon occurs after exceeding 0.15 wt.%. The solidification process of brazing alloys with different B content was predicted by simulation, and the simulation results showed that with the increase of B content, the initial number of nucleation increased, and the radius of the dendrite tip decreased. The simulation results are in good agreement with the experimental findings, providing further evidence of the refining effect of the B element and the reliable predictive capability of the phase field model.

不同填料生物膜对海水养殖尾水的脱氮效能及微生物群落分析

为探究不同填料生物膜对海水养殖尾水氮污染物的处理能力,分别以无填料(C)、牡蛎壳(M)、珊瑚石(S)、弹性填料(T)和悬浮球填料(F)构建5组生物滤池,比较填料生物膜成熟时间、成膜情况及对不同氮污染物的24 h去除能力,同时利用高通量测序技术分析挂膜期间(20、40、60 d)填料生物膜上微生物群落的变化。结果表明:不同填料生物膜成熟时间需要46~50 d,珊瑚石所需时间最短(46 d);扫描电镜显示,弹性填料和悬浮球填料附着生物量最多,以杆状细菌为主;对氨氮、亚硝酸盐氮、硝酸盐氮的24 h去除率最高的填料分别是悬浮球填料(68.66%±6.27%)、珊瑚石(99.99%±0.00%)和悬浮球填料(6.73%±3.41%);高通量测序显示,随着挂膜时间延长,弹性填料生物膜上的细菌丰度显著增加,牡蛎壳和珊瑚石生物膜上的细菌多样性显著下降(P<0.05);在门分类水平上,变形菌门(Proteobacteria)、拟杆菌门(Bacteroidetes)是不同填料生物膜的主要优势菌群,硝化螺旋菌门(Nitrospirae)、硝化刺菌门(Nitrospinae)的相对丰度随挂膜时间延长不断升高;在属分类水平上,亚硝酸菌属(Nitrosomonas)、硝化螺菌属(Nitrospira)、硝化刺菌属(Nitrospina)和未分类_亚硝化单胞菌科(unclassified_Nitrosomonadaceae)是填料生物膜上具有硝化作用的优势菌属,这4种硝化菌属在挂膜60 d时的相对丰度总和从高到低依次为悬浮球填料(42.53%)>牡蛎壳(30.50%)、弹性填料(29.30%)>珊瑚石(11.74%),假单胞菌属(Pseudomonas)、青枯菌属(Ralstonia)、噬几丁质菌属(Chitinophaga)和草螺菌属(Herbaspirillum)等反硝化菌属在珊瑚石填料生物膜上的相对丰度高于其他填料。研究表明,珊瑚石、悬浮球填料能够实现脱氮菌属的高效富集,对海水养殖尾水具有良好的脱氮能力,是较为理想的生物填料。

不同助留体系对装饰原纸二氧化钛复合填料留着效果的影响

本研究分别分析了单元助留体系阳离子聚酰胺环氧氯丙烷树脂(PAE),双元助留体系PAE/阴离子聚丙烯酰胺(APAM)、PAE/膨润土(MMT)、PAE/阳离子聚丙烯酰胺(CPAM),三元助留体系PAE/CPAM/APAM、PAE/CPAM/MMT对装饰原纸TiO_(2)/滑石粉复合填料留着效果的影响。确定了各个体系的最佳添加量,并筛选出助留效果最好的助留体系。结果表明,当PAE添加量2.0%、CPAM添加量0.08%、MMT添加量0.6%时,组成的PAE/CPAM/MMT三元助留体系留着效果最佳,此时,浆料和填料留着率分别为89.5%和65.0%,纸张的不透明度、白度及匀度分别为98.5%、86.6%和91。

污水处理填料堵塞的形成机理及控制措施

污水处理填料能够提高污水处理效果,但其堵塞问题会降低处理能力、恶化运行工况,亟待解决。为提高污水处理填料的抗堵塞能力,综述了污水处理填料堵塞的相关研究,从填料特性、应用场景、物质分类、堵塞特点、发展机制和影响因素等方面总结了污水处理填料堵塞的形成机理,从事前、事中、事后三个方面讨论了针对污水处理填料堵塞问题的7项常用控制措施,并根据研究现状提出了堵塞形成机理、堵塞控制措施、填料设计优化等方面的研究建议,以期为污水处理填料及配套工艺的后续研究和技术开发提供支撑,提高污水处理填料的应用效益。

航天器用界面导热填料应用状态接触传热系数分析

为解决航天器用RKTL-DRZ-2型导热脂及RKTL-DRNJ-1型导热凝胶2种新开发导热填料无实际应用状态下接触传热系数数据的问题,采用试验方法对其接触传热系数进行研究,得到在航天器上设备典型尺寸及不同固定螺钉分布情况下的接触传热系数。试验结果表明:在相同安装状态下,与目前常用的RKTL-DRZ-1型导热脂相比,RKTL-DRZ-2型导热脂对界面接触传热性能改善效果较好,RKTL-DRNJ-1型导热凝胶较差。此外,获取了保证导热填料填充效果的实施经验,并给出了导热填料的选用建议。试验分析结论可应用于选用导热填料时的航天器热设计及热控实施。

温度影响下罗布泊盐岩路基填料变形特性研究

为探明温度影响下盐岩路基填料变形特性,保障盐岩路基稳定性,促进盐岩在路基工程中资源化应用,全面分析了卤水及盐岩相变特征,基于正交试验方法探究了单次降温多因素交互作用下盐岩填料的变形规律,系统研究了多次冻融循环后盐岩填料盐胀累积规律,并基于试验段现场监测综合评价了盐湖区盐岩路基变形特征。结果表明:不同浓度卤水降温曲线均未出现明显过冷阶段,其降温曲线平衡及波动维持时间极为短暂,同时卤水相变温度随浓度增加而升高。盐岩填料的降温曲线存在显著的过冷及温度跳跃阶段,其相变温度随拌和卤水浓度增加而下降。单次降温作用下盐岩填料变形量介于-0.09~0.18 mm,各因素对盐岩填料变形的影响顺序为:上覆荷载>含卤水率>最大粒径>压实度。冻融循环作用下拌合卤水浓度越低,盐岩填料盐胀量越大;上覆荷载对盐岩填料盐胀抑制作用较强。实体工程现场监测表明随着监测时间增长盐岩路基变形呈现正弦波式周期性变化,且变形沿深度方向呈减小趋势,同时盐岩路基变形与温度具有较强的线性相关性。

无机填料对水泥固化泥炭土强度的影响

通过无侧限抗压强度和扫描电镜试验,研究了无机填料种类和粒径对水泥固化泥炭土强度的影响.结果表明:水泥固化泥炭土强度随着石英砂掺量的增加呈先增加后降低的趋势,20%石英砂掺量下水泥固化泥炭土强度最高;当石英砂粒径d>1.0 mm时,水泥固化泥炭土强度提升有限,而当d<0.5 mm时,水泥固化泥炭土强度提升明显;高岭土颗粒可有效填充泥炭土孔隙,有利于水泥联结无机填料和泥炭土颗粒,且水泥联合高岭土固化泥炭土的强度明显优于水泥联合石英砂;当泥炭土含水率为600%,高岭土掺量从5%增至30%时,28d龄期水泥固化泥炭土强度的增幅为58.5%~116.6%.

煤矸石气流分级改性制橡胶补强填料研究

【目的】煤矸石是一种富含硅铝氧化物的煤基固废,对其资源化利用至关重要。【方法】将煅烧活化的煤矸石,采用铝酸酯偶联剂研磨一体化改性,考察了研磨时间、改性剂用量对其表面改性效果的影响规律。进一步利用气流分级对煤矸石灰进行分选,对比分析了改性与否及颗粒粒径对橡胶补强填充性能的影响。【结果】结果表明,球磨30min、铝酸酯偶联剂添加量2%时,综合改性效果最佳,煤矸石灰表面出现铝酸酯偶联剂的特征官能团。相较商用白炭黑填料,气流分级改性所得填料填充橡胶的硬度和交联密度更高,硫化性能更好,橡胶的拉伸强度、拉断伸长率和拉断永久变形降低,定伸应力提高。填料粒度分布对橡胶性能影响明显,硫化性能随填料粒度减小而提高,拉伸性能随之提高,超细煤矸石灰改性作为填料的补强性能与白炭黑接近,具有替代白炭黑的潜力。

有压热闷渣微粉对环氧涂料的性能影响

以有压热闷渣为研究对象,采用超细立式粉磨机处理有压热闷渣形成微粉,利用有压热闷渣微粉替代传统防腐填料与环氧树脂、二甲苯、正丁醇及聚酰胺形成有压热闷渣/环氧复合防腐涂料.根据《色漆和清漆摆杆阻尼试验》(GB/T 1730—2007)、《漆膜划圈试验》(GB/T 1720—2020)、《色漆和清漆耐磨性的测定旋转橡胶砂轮法》(GB/T 1768—2006)、《漆膜、腻子膜柔韧性测定法》(GB/T 1731—2020)测定涂层的硬度、附着力、耐磨性、柔韧性,《色漆和清漆耐中性盐雾性能》(GB/T 1771—2007)与《漆膜吸水率测定法》(HG/T 3344—2012)测定涂层的耐盐雾性能及吸水率.采用接触角测量仪、精密阻抗测试仪和电化学工作站测定涂层的接触角、阻抗模量和腐蚀电位.采用扫描电子显微镜、X射线荧光光谱仪、X射线衍射仪和激光粒度分析仪测试微观形貌、化学成分、矿物组成和粒度分布.研究有压热闷渣微粉对环氧复合防腐涂料涂层力学性能、防腐性能的影响,及其作用机理.结果表明有压热闷渣的主要矿物成分C_(3)S、C_(2)S、Ca(OH)_(2)、C_(2)F、RO相和f-CaO等,其具有硅酸盐特性可以提高耐久性.利用超细立式粉磨机对有压热闷渣进行加工,有利于f-CaO矿化,减小颗粒粒径、增大比表面积.当有压热闷渣微粉的粒径均匀度为2.240,其添加量为5%时有压热闷渣/环氧复合防腐涂料涂层的性能最佳,即摆杆硬度测试结果为115.75 s、附着力为3级、磨损量最小、柔韧性为4 mm、阻抗模量为10^(6.1)Ω·cm^(2)、腐蚀电位E为0.143 V.有压热闷渣微粉作为一种刚性粒子,将其加入环氧涂料体系中,一方面可以改善涂层的硬度、耐摩擦、力学等性能,另一方面合理的粒径均匀度可以增强涂层的密实度,提升防腐性能.开启有压热闷渣在非建材领域高值化利用的新途径,实现钢铁行业“以废增效”、涂料行业“以废降本”的目的.

增强型生态浮床填料筛选及工况优化

生态浮床作为一种经济、环保的黑臭水体处理工艺得到广泛应用,但其处理能力受制于植物根系深度及表面积。通过悬浮球、生物绳、弹性和组合填料分别与间种的粉绿狐尾藻(Myriophyllum aquaticum)和西伯利亚鸢尾(Iris sibirica)植物构建生态浮床,探究不同填料对生态浮床效能的强化作用及微生物机制;并在优选填料的基础上进一步探究优选填料的最优添加工况及其强化下浮床对污染物去除的动力学模型。填料优选实验结果显示,生物绳填料对COD、氨氮和总磷的去除率最佳,分别为>99%、43.85%和14.03%;高通量测序分析显示,生物绳填料表面生物膜微生物丰富度最高、物种组成分布最均匀、微生物多样性最高,且生物绳填料可定向富集Flavobacterium、Exiguobacterium、Chryseobacterium、Microbacterium、Caulobacter等脱氮除磷相关功能菌。生物绳工况优化结果显示,修复轻度黑臭水体的最佳生物绳填料投加量为12.5 m/m^(3),其对COD、氨氮和总磷的去除率分别为96.4%、38.5%和56.6%;动力学模型拟合显示,一级动力学模型能更好地拟合生物绳强化生态浮床的氨氮及COD降解规律。

1.1 MW高速内置式永磁同步电机新型转子拓扑设计与强度优化

大功率高速永磁电机中通常采用绑扎碳纤维护套的方式来降低转子应力,然而护套厚度过大会导致等效气隙增加,电机性能随之降低。针对这一问题,设计了一种具有新型转子拓扑结构的1.1 MW、18 000 r/min的内置式高速永磁同步电机。该结构采用永磁体分段设计,并增设加强筋,分担转子隔磁桥处的应力,使护套厚度得到有效降低。同时,将转子外部隔磁桥处替换为非导磁填充块,阻断漏磁路径,提升永磁体利用率。最后,有限元分析结果表明,相较于初始模型,新型结构电机在等效气隙增大1.5 mm的情况下,输出转矩达到600.44 N·m,增加了16.86 N·m,并且新型转子铁心最大应力降低了496.82 MPa,转子结构的机械强度得到显著提高,可为大功率高速永磁电机转子拓扑设计提供参考。

Si调控Cu-20Sn-15Ti钎料显微组织与性能的演变行为

为通过成分调控改善Cu-Sn-Ti钎料的显微组织及性能,采用扫描电子显微镜、X射线衍射仪及EDS能谱分析等设备,研究了Si对Cu-20Sn-15Ti钎料显微组织与性能的影响规律。结果表明:Cu-20Sn-15Ti钎料的显微组织为大尺寸多边形状CuSn_(3)Ti_(5)相、共晶组织和α-Cu相。添加少量的Si(质量分数≤2.0%)可细化钎料中多边形状CuSn_(3)Ti_(5)相,并生成小尺寸Si_(3)Ti_(5)相,较多的Si(质量分数≥3.0%)会造成多边形状CuSn_(3)Ti_(5)相分化离散、共晶组织粗化减少,Si_(3)Ti_(5)相含量增加且粗化,当Si含量增至5.0%时,钎料不再生成多边形状CuSn_(3)Ti_(5)相和共晶组织,Ti主要用于生成Ti_(5)Si_(3)相,显微组织主要为Ti_(5)Si_(3)相、α-Cu相、Cu41Sn11相和少量条状CuSn_(3)Ti_(5)相;与Cu、Sn相比,Si与Ti具有更强的化学亲和力,Si优先与Ti反应生成Ti_(5)Si_(3)相;Ti_(5)Si_(3)相的三维组织形貌为棱柱状,且呈团聚附生特征,粗条状Ti_(5)Si_(3)相具有中心或侧面孔洞缺陷,孔洞的形成主要与其生长机制有关;随着Si含量的增加,钎料的剪切强度呈“升高-降低-升高”的趋势,断口形貌由准解理断裂和解理断裂的混合形态向解理断裂转变;CuSn_(3)Ti_(5)相易破碎开裂成为起裂源,不同粗大状态CuSn_(3)Ti_(5)相的存在均在一定程度上恶化钎料剪切强度。

红层泥岩路基填料分类与高效利用技术

红层泥岩广泛分布于我国的西南、西北、华中及华南地区,就近采用红层泥岩填筑路基有助于提高经济效益、降低能源消耗、减小环境破坏,然而红层填料的高效利用技术还有待开展进一步研究。由于红层泥岩特殊的水理特性,红层泥岩的科学分类极其重要,不同等级的红层泥岩需要不同的工程处置方法,对红层泥岩进行科学的分类是高效利用红层泥岩的前提。基于红层泥岩路基病害调研,分析了病害产生的原因及分类。通过岩石耐崩解试验及DEM数值模拟揭示了“湿度-荷载”耦合下红层泥岩的宏观及细观崩解机制,得到了耐久性控制指标。基于耐崩解指数I d的红层泥岩分类方法可有效区分不同红层泥岩填料长期工程特性。最终总结了红层泥岩填料高效利用技术,并成功运用于实际工程施工中。