IVOSTUD螺柱焊异常横焊缺陷分析及优化

螺柱焊技术作为一类将螺柱或柱状金属焊接在金属表面的特种焊接工艺方法,在汽车生产制造中有广泛应用,在一些豪华车上通过螺柱焊焊接的螺柱数量高达三四百颗。文中针对艾沃斯达特(IVOSTUD)公司的螺柱焊枪进行研究,结合北京奔驰汽车车身生产过程中使用该设备进行螺柱焊接产生的一系列问题进行系列化的研究分析和模拟测试,对设备遇到的诸多问题提出有效解决方案,并具体到现场实施,经过一段时间的验证被证明有效。文中是对以上模拟测试过程和研究分析结论进行的总结提炼,一方面是与使用此螺柱焊枪的其他同行进行经验分享和技术交流,另外文中所采用的问题解决分析策略和试验验证测试手段亦值得与生产制造相关的技术工程师做参考借鉴和交流讨论。

Investigation on the stepping arc stud welding process

Through the investigation on traditional arc stud welding process, a new welding gun and its control system were developed in this paper. The stepping arc stud welding gun was mainly made by a stepping motor as actuating unit and a screw-driven device as moving unit. A control system with a MCS-51 single-chip microcomputer as main control component was used to realize the new stud welding procedure. This new welding process with stepping stud welding gun is named as stepping arc stud welding. In the new welding process, the stud action can be looked as constituted by some micro steps. The setting and adjusting of the stepping arc welding gun behavior parameters are accomplished independently. It is indicated from the results of process tests and bending test that the stepping arc stud welding process is practicable.

Microstructure characteristics and mechanical properties of steel stud to Al alloy by CMT welding-brazing process

Cold metal transfer （CMT） welding of nickel-coated Q235 steel studs with 606l Al alloy was carried out using ER4043 as filler metal. The welding process was stable, and appearance of weld formed well without surface defect under the parameters of welding current 121 A, welding voltage 15.4 V and welding speed 6 r/min. The microstructure of fiUer metal was analyzed by means of scanning electron microscopy. The filler metal and 6061 Al alloy were fused to form fusion welding interface, the fusion zone had a good bonding without any micro defect. The steel stud did not melt and brazing interface was formed between the filler metal and steel stud. Two different reaction layers existed in the brazing interface, the Fe2Al5 layer about 10 -12 p^m formed near the steel stud side, and the other layer was mainly composed of FeAl3. Nickel-rich zone was formed in the root toe area of the fillet weld, which was mainly composed of Al3Ni2. The tensile tests showed that the maximum shearing strength of the joints was 129 MPa. The joint was brittle fractured in the intermetallic compound layer where plenty of FeAl3 were distributed continuously.

Mechanical performance of shear studs and application in steel-concrete composite beams

This work experimentally investigates the effects of shear stud characteristics on the interface slippage of steel-concrete composite push-out specimens. ABAQUS is used to establish a detailed 3D finite element(FE) model and analyze the behavior of push-out specimens. The modeling results are in good agreement with the experimental results. Based on parametrical analysis using the validated FE approaches, the effects of important design parameters, such as the diameter, number, length to diameter ratio, and yield strength of studs, concrete strength and steel transverse reinforcement ratio, on the load-slip relationship at the interface of composite beams are discussed. In addition, a simplified approach to model studs is developed using virtual springs with an equivalent stiffness. This approach is demonstrated to be able to predict the load-displacement response and ultimate bearing capacity of steel-concrete composite beams. The predicted results show satisfactory agreement with experimental results from the literature.

Nickel-coated Steel Stud to Aluminum Alloy Joints Made by High Frequency Induction Brazing

Nickel-coated 45 steel studs and 6061 aluminum alloy with 4047 A1 alloy foil as filler metal were joined by using high frequency induction brazing. The microstrueture of Fe/A1 brazed joint was studied by means of optical microscopy （OM）, scanning electron microscope （SEM）, energy dispersive X-ray （EDX）, and X-ray diffraction （XRD）. Results showed that 45 steel stud and 6061 aluminum alloy could be successfully joined by high frequency induction brazing with proper processing parameters. The bonding strength of the joint was of the order of 88 MPa. Ni coating on steel stud successfully avoided the generation of Fe-AI intermetallic compound which is brittle by blocking the contact between A1 and Fe. Intermetallic compounds, i e, AI3Ni2, AlmNi0.9 and A10.3Fe3Si0.7 presented in AI side, FeNi and Fe-A1-Ni ternary eutectic structure were formed in Fe side. The micro-hardness in intermetallic compound layer was 313 HV. The joint was brittle fractured in the intermetallic compounds layer of A1 side, where plenty of A13Ni2 intermetallie compounds were distributed continuously.

Design and Implementation of Stud-farm Daily Management System Based on C/S Structure

In order to achieve the computerization and digitization of the daily system of stud-farm, the immunization system technology, racecourse health monitoring technologies and the stud-farm prevention technologies were combined to built the studfarm daily management system. By using Visual Studio 2008 and Microsoft Office Access 2003, an immunization information system was developed based on Client/Server structure and combined with the key immunization link of horses. The system included studfarm immune management and racecourse health monitoring system. The immune management contained immunization information input, the inquiry of immunization information, immunization statistics, immunization-reminding and system management. The racecourse health monitoring system included stud-farm monitoring, horses monitoring and inquiry and statistics of health monitoring. The software realized the analysis and tips of the daily information in stud-farm. The software could record the appropriate data and carry on the statistics. The stud-farm daily management system greatly improved the efficiency of the expanded program about immunization and horses＇ healthy rearing technique.

Stud Pose Detection Based on Photometric Stereo and Lightweight YOLOv4

There are hundreds of welded studs in a car.The posture of a welded stud determines the quality of the body assembly,thus affecting the safety of cars.It is crucial to detect the posture of the welded studs.Considering the lack of accurate method in detecting the position of welded studs,this paper aims to detect the weld stud’s pose based on photometric stereo and neural network.Firstly,a machine vision-based stud dataset collection system is built to achieve the stud dataset labelling automatically.Secondly,photometric stereo algorithm is applied to estimate the stud normal map which as input is fed to neural network.Finally,we improve a lightweight YOLOv4 neural network which is applied to achieve the detection of stud position,thus overcoming the shortcomings of traditional testing methods.The research and experimental results show that the stud pose detection system designed achieves rapid detection and high accuracy positioning of the stud.This research provides the foundation combining the photometric stereo and deep learning for object detection in industrial production.

Current waveforms and sequence control system of microprocessor-controlled short cycle stud welding converter

The applied conditions of stud welding on body of automobile, and the current waveforms and sequence control techniques which are set to meet the quality of stud welding in the car body, are introduced in this paper. The realizing method of current waveforms and sequence control based on microprocessor are also discussed in detail. The waveforms of output welding current and voltage are measured. It is proved that the techniques including current waveforms & sequence control can successfully meet the demand of automobile stud welding.

Double⁃Shear Experiments of Cold⁃Formed Steel Stud⁃to⁃Sheathing Connections at Elevated Temperatures

The behavior of cold⁃formed steel(CFS)stud⁃to⁃sheathing connections at elevated temperatures is an important parameter for the fire resistance design and modeling of mid⁃rise CFS structures.In this paper,three kinds of sheathings,namely,medium⁃and low⁃density calcium⁃silicate boards and oriented strand board,were selected for double⁃shear experiments on the mechanical properties of 253 screw connections at ambient and elevated temperatures.The effects of the shear direction,screw edge distance and the number of screws on the behavior of the connections were studied.The results showed that the shear direction and the screw edge distance more significantly influenced the peak deformation,while their impacts on the peak load varied with the type of sheathings.Compared with the single⁃screw connections,the peak loads of the specimens with double⁃screw connections obviously increased but did not double.Finally,a simplified load⁃displacement curve model of stud⁃to⁃sheathing connections at elevated temperature was generated first by establishing the prediction formula for characteristic parameters,such as the peak load,the peak deformation and the elastic stiffness,and then by considering whether the curves corresponded to stiffness increase phenomena.The present investigation provides basic data for future studies on the numerical modeling of CFS structures under fire conditions.

联邦德国带端头锚杆(Stud)的新设计方法及算例

结合梁中采用带端头的锚杆作为联结件已很普遍。最近联邦德国根据试验研究对此建立起在受拉、受剪和剪拉组合等外力作用下的计算方法,规定了锚杆边距、中距以及锚固在受拉区或受压区,锚杆群等因素对承载力的影响,较以往的设计方法有所改进。本文所介绍的这一方法已得到联邦德国政府建设技术院审定批准,文末附有简明的设计算例。

Home Studìo(三)

Track 4音频软件 前面说完了硬件,这次当然就是要说说软件了. 经常用到的音频软件,笔者的观点可以将其分为以下几类(可能不是太科学):多轨音频软件、wav编辑软件、效果器插件、软音源(软采样器)以及各种其它的周边工具软件.严格地说软音源应该算在MIDI软件之中;还有一些集大成者被称作音频工作站软件,不仅上面提到的几类软件功能通通囊括,还有强大的MIDI音序器功能(即录制/编辑MIDI文件),甚至还可以刻录CD,可算是音乐软件里的航空母舰了. 废话就不多说了,还是让我们走近些来看仔细吧.

Dragon Brand Steel Stud

The Dragon Brand light steel stud used for partition is a kind of metallic framework that is continuously milled and rolled with cold formed steel shape using a cold-worked steel plate or strip, or zinc-coated plate or strip, or coloured plastic packing steel plate, as materials. The steel stud has the features of light weight, high tension and anti-erosion. It can be used as light partition material together with plaster board, and its products or with other board materials such as GRC boards or

Attempt to improve Vocabulary Teaching for Higher Vocational College Students

Vocabulary is the building material of language,and vocabulary study is therefore one of the most important aspects in any language learning.It is a key point to improve English learning through paying more attention to vocabulary acquisition.However,vocabulary teaching is one aspect of language teaching that has not been given enough attention in China.Therefore,some issues in vocabulary teaching and learning in higher vocational colleges are being addressed at present,which are worthy of our further consideration.

Stud welding for fixation of cryogenic insulation of membrane tanks in LNG ship building

The support plates including all of the inner hulls such as E grade steel, weld seams and SUS304L were considered to establish the optimal stud welding condition in LNG ship building. The stainless steel plate was especially applied to the bracket on the liquid dome. The polished and etched surfaces of the welded stud and support plate were examined if the bead was properly formed. With the micrographic examination, the fusion boundary of metal weld zone formed by stud welding was analyzed to optimize the welding parameters. And also the analysis of the unacceptable welding faults such as cold and hot weld were performed. The mechanical tests such as tensile tests and bending tests were carried out to reveal any abnormal variation in the relationship of process parameters and the strength.

Design methods of headed studs for composite decks of through steel bridges in high-speed railway

Aimed at two typical composite floor systems of through steel bridges in high speed railway,design methods of headed studs were put forward for different composite members through comparing and analyzing the structure,mechanical characteristics and transmission routes of deck loads.The simplified calculation models were brought out for the stud design of the longitudinal girders and transverse girders in the composite floor system of Nanjing Dashengguan Yangtze River Bridge (NDB).Studs were designed and arranged by taking the middle panel of 336 m main span for example.The results show that under deck loads,the longitudinal girders in the composite floor system of through steel bridges are in tension-bending state,longitudinal shear force on the interface is caused by both longitudinal force of "The first mechanical system" and vertical bending of "The second mechanical system",and studs can be arranged with equal space in terms of the shear force in range of 0.2d (where d is the panel length) on the top ends.Transverse girders in steel longitudinal and transverse girders-concrete slab composite deck are in compound-bending state,and out-of-plane bending has to be taken into account in the stud design.In orthotropic integral steel deck-concrete slab composite deck,out-of-plane bending of transverse girders is very small so that it can be neglected,and studs on the orthotropic integral steel deck can be arranged according to the structural requirements.The above design methods and simplified calculation models have been applied in the stud design of NDB.

钢-混组合桥梁栓钉腐蚀疲劳失效及力学性能退化机理试验研究

腐蚀环境中钢-混组合桥梁的栓钉连接件可能因腐蚀-疲劳耦合作用而劣化,为此设计制作3组10个栓钉推出试件,分别进行腐蚀后的静力、疲劳性能试验和腐蚀-疲劳耦合试验,研究栓钉的腐蚀-疲劳失效及力学性能退化机理。结果表明:腐蚀作用使得栓钉抗剪刚度显著退化;腐蚀-疲劳耦合作用下栓钉疲劳寿命明显低于腐蚀后疲劳寿命;栓钉初始疲劳裂纹产生于钉杆靠近焊趾截面的剪力作用侧,以剪切裂纹扩展为主,当疲劳裂纹或腐蚀疲劳裂纹发展至约1/2栓钉直径后,栓钉在拉-剪组合应力作用下断裂;影响栓钉损伤发展速率的主要因素为荷载比、腐蚀速率及腐蚀-疲劳耦合作用;腐蚀-疲劳耦合作用下栓钉抗剪刚度退化速度大于疲劳单独作用下,抗剪刚度退化包括快速退化和缓慢退化2个阶段,前一阶段约占栓钉腐蚀疲劳寿命的20%。

不同锈蚀程度下栓钉连接件的抗剪性能分析

为研究栓钉连接件锈蚀条件下的抗剪性能退化规律,建立ABAQUS有限元模型进行数值模拟.针对均匀圆环、受压区半环、受拉区半环及拉压区半环4种不同的锈蚀分布形态,考虑不同的锈蚀高度、锈蚀深度进行数值分析.结果表明,当锈蚀深度相同时,4种锈蚀分布形态的栓钉抗剪承载力随锈蚀高度的增加而降低,在锈蚀高度为10 mm时降到最小,且锈蚀深度越大,承载力降低程度也越大;当锈蚀高度相同时,随着锈蚀深度的增加,抗剪承载力和抗剪刚度基本上呈线性下降趋势;当锈蚀高度和深度相同时,均匀圆环锈蚀的抗剪承载力和刚度的降低程度最大,相比其他3种情况降低60%左右,受压区半环锈蚀的抗剪承载力和刚度的降低程度最小.研究成果可为钢混组合结构栓钉连接件耐久性设计提供参考.

栓钉型弧形双钢板混凝土组合板的抗爆性能试验与数值分析

弧形双钢板混凝土组合结构由钢板、混凝土与连接件协同作用,具有更优异的抗震和抗爆性能,被应用于超高层结构、海洋平台和核电设施中。利用试验和数值分析方法研究了栓钉型弧形双钢板混凝土组合结构的破坏模式和损伤机理,参数化分析了爆炸距离、钢板厚度、拱高和栓钉间距对其抗爆性能的影响。结果表明:在爆炸荷载下,栓钉型弧形双钢板混凝土组合板整体表现良好,仍具有较高的承载能力。增加爆炸距离和钢板厚度能有效减小混凝土的损伤和组合板的跨中挠度;减小拱高,混凝土损伤区域从以压缩破坏为主逐渐转换为以拉伸破坏为主,混凝土损伤更严重,组合板跨中挠度变大;减小栓钉间距会增大混凝土塑性损伤程度,但组合板的跨中挠度减小。研究结果可为弧形双钢板混凝土组合结构的设计提供参考。

钢-混组合结构群钉连接件的连杆效应试验研究

钢—混组合结构连接件中栓钉式群钉连接件存在单钉承载力折减及群钉中栓钉的剪力分布不均匀的情况,本文提出一种带连杆的群钉连接件,旨在通过在栓钉之间设置连杆使群钉中栓钉之间的剪力分布更加均匀,并提高构件的整体承载能力。利用推出试验结合有限元模拟,揭示了带连杆群钉连接件的作用机理,并通过参数分析给出群钉构件合理的连杆布置位置以及尺寸。研究结果表明:在构件达到极限承载力时,合理的设置连杆能够减少83.76%的栓钉底部剪力分布的不均匀程度,对构件承载能力的提升能达到8.56%。本文研究可为带连杆群钉连接件的结构优化提供一定的理论基础,推动新型连接件的发展。