Effect of melt superheating treatment on the cast structure of K465 nickel-based superalloy

The cast structure of a K465 nickel-based superalloy with different temperatures of melt superheating treatment was studied. It is shown that melt superheating treatment plays a significant role in the grain size and carbide morphology. With increasing melt superheating temperature (below 2023 K),the grain size increases obviously and the carbide morphology is changed from a blocky to a script-like shape. However,when the melt superheating temperature is between 2023 K and 2123 K,the grain size decreases gr...

Effect of Melt Superheating on the Morphology of MC Carbide in a Cast Ni-base Superalloy M963

The effect of the melt superheating temperature on the as cast microstructure of a cast nickel base superalloy M963 has been investigated. The results show that the as cast microstructure of the alloy consists of γ solid solution matrix,γ′ precipitate in cubic shape, (γ+γ′) eutectic and MC carbide, and the morphology of MC carbide in the microstructure can be varied from coarse scriptlike, fine scriptlike to fine cubelike or discontinuous particles by increasing the melt superheating temperature. The mechanism of melt superheating is discussed by means of differential thermal analysis (DTA) technique.

EFFECT OF MELT SUPERHEATING ON MICROSTRUCTURE AND MECHANICAL PROPERTIES OF A357 ALLOY

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Effect of Melt Superheating Treatment on Directional Solidification Interface Morphology of Multi-component Alloy

The influence of melt superheating treatment on the solid/liquid （S/L） interface morphology of directionally solidified Ni-based superalloy DZ125 is investigated to elucidate the relationship between melt characteristic and S/L interface stability. The results indicate that the interface morphology is not only related to the withdrawal velocity （R） but also to the melt superheating temperature （Ts） when the thermal gradient of solidification interface remains constant for different Ts with appropriate superheating treatment regulation. The interface morphology changes from cell to plane at R of 1.1 μm/s when Ts increases from 1500°C to 1650°C, and maintains plane with further elevated Ts of 1750°C. However, the interface morphology changes from coarse dendrite to cell and then to cellular dendrite at R of 2.25 μm/s when Ts increases from 1500°C to 1650°C and then to 1750°C. It is proved that the solidification onset temperature and the solidification interval undergo the nonlinear variation when Ts increases from 1500°C to 1680°C, and the turning point is 1650°C at which the solidification onset temperature and the solidification interval are all minimum. This indicates that the melt superheating treatment enhances the solidification interface stability and has important effect on the solidification characteristics.

Effect of melt superheating treatment on crystallization behavior and magnetic properties of melt-spun Fe-rich Nd-Fe-B ribbons

Melt-spun Nd7Fe90B3 ribbons were prepared under different melt treatment conditions,i.e.,the melt temperature was varied prior to ejection onto the quenching wheel.The microstructure characteristics,crystallization behavior,and subsequent magnetic properties of α-Fe/Nd2Fe14B-based exchange-spring magnets were investigated using X-ray diffraction,differential scanning calorimeter,transmission electron microscopy,and vibrating sample magnetometer.It was shown that melt spinning at different quenching temperat...

Superheating and melting behaviors of Ag clusters with Ni coating studied by molecular dynamics and experiments

Using molecular dynamics with embedded-atom-type interatomicpotentials, we simulated the melting behavior of a spherical Ag3055 cluster coated with Ni. The semi-coherent Ag/Ni interface formed at low temperatures acts as an effective barrier against the surface melting and leads to a substantial superheating of the Ag cluster. The melting point was found to be about 100 K above the equilibrium melting point of the bulk Ag crystal (1230 K±15 K) and about 290 K above that (1040 K) of the free Ag3055 cluster. A superheating of 70 K was observed in the high-temperature differential scanning calorimetry measurement for Ag particles with a mean size of 30 nm embedded in Ni matrix prepared by means of melt-spinning. Melting is initiated locally at the defective interfacial area and then propagates inwards, suggesting a heterogeneously nucleated melting event at the Ag/Ni interface.

Grain refinement of as-cast superalloy IN718 under action of low voltage pulsed magnetic field

The grain refinement of superalloy IN718 under the action of low voltage pulsed magnetic field was investigated. The experimental results show that fine equiaxed grains are acquired under the action of low voltage pulsed magnetic field. The refinement effect of the pulsed magnetic field is affected by the melt cooling rate and superheating. The decrease of cooling rate and superheating enhance the refinement effect of the low voltage pulsed magnetic field. The magnetic force and the melt flow during solidification are modeled and simulated to reveal the grain refinement mechanism. It is considered that the melt convection caused by the pulsed magnetic field, as well as cooling rate and superheating contributes to the refinement of solidified grains.

New developments in high quality grey cast irons

The paper reviews original data obtained by the present authors,revealed in recent separate publications,describing specific procedures for high quality grey irons,and reflecting the forecast needs of the worldwide iron foundry industry.High power,medium frequency coreless induction furnaces are commonly used in electric melting grey iron foundries.This has resulted in low sulphur(<0.05wt.%)and aluminium(<0.005wt.%)contents in the iron,with a potential for higher superheating(>1,500°C),contributing to unfavourable conditions for graphite nucleation.Thin wall castings are increasingly produced by these electric melt shops with a risk of greater eutectic undercooling during solidification.The paper focused on two groups of grey cast irons and their specific problems:carbides and graphite morphology control in lower carbon equivalent high strength irons(CE=3.4%-3.8%),and austenite dendrite promotion in eutectic and slightly hypereutectic irons(CE=4.1%-4.5%),in order to increase their strength characteristics.There are 3 stages and 3 steps involving graphite formation,iron chemistry and iron processing that appear to be important.The concept in the present paper sustains a threestage model for nucleating flake graphite[(Mn,X)S type nuclei].There are three important groups of elements(deoxidizer,Mn/S,and inoculant)and three technological stages in electric melting of iron(superheat,pre-conditioning of base iron,final inoculation).Attention is drawn to a control factor(%Mn)x(%S)ensuring it equals to 0.03–0.06,accompanied by 0.005wt.%–0.010wt.%Al and/or Zr content in inoculated irons.It was found that iron powder addition promotes austenite dendrite formation in eutectic and slightly eutectic,acting as reinforcement for the eutectic cells.But,there is an accompanying possible negative influence on the characteristics of the(Mn,X)S type graphite nuclei(change the morphology of nuclei from polygonal compact to irregular polygonal,and therefore promote chill tendency in treated irons).A double addition(iron powder+inoculant)appears to be an effective treatment to benefit both austenite and graphite nucleation,with positive effects on the final structure and chill tendency.

Preference-based multiobjective artificial bee colony algorithm for optimization of superheated steam temperature control

In order to incorporate the decision maker＇s preference into multiobjective optimization a preference-based multiobjective artificial bee colony algorithm PMABCA is proposed.In the proposed algorithm a novel reference point based preference expression method is addressed.The fitness assignment function is defined based on the nondominated rank and the newly defined preference distance.An archive set is introduced for saving the nondominated solutions and an improved crowding-distance operator is addressed to remove the extra solutions in the archive.The experimental results of two benchmark test functions show that a preferred set of solutions and some other non-preference solutions are achieved simultaneously.The simulation results of the proportional-integral-derivative PID parameter optimization for superheated steam temperature verify that the PMABCA is efficient in aiding to making a reasonable decision.

嵌入式Linux在SH4架构下的移植技术研究

SuperH系列微处理器是Renesas公司(原Hitachi)开发的采用了RISC系统指令集的32位系列微处理器。详细介绍SH4系列交叉编译平台在新版本编译器下的配置过程,提出一种适用于SuperH系列微处理器的通用的内核移植的方法并研究Linux 2.6内核在SH4系列微处理器SH7751上的移植方案。实验证明该方法可行,移植过程也对其他平台有借鉴作用。

Grain refining action of Ti existing in electrolytic low-titanium aluminum with Al-4B addition for superheated Al melt

The effects of superheating temperature on the grain refining efficiency of Ti existing in electrolytic low-titanium aluminum(ELTA)without and with the Al-4B addition and the Al-5Ti-1B master alloy in pure Al were comparatively investigated. The results show that the Ti existing in ELTA without Al-4B addition exhibits a certain grain refining efficiency when the melt superheating temperature is lower,but the efficiency decreases rapidly when the superheating temperature is higher.The grain refining efficiency of the Al-5Ti-1B master alloy is better than that of the Ti existing in ELTA without Al-4B addition at any superheating temperature,but it also decreases obviously with the increase of the superheating temperature.One important reason is that the TiB2 particles coming from the Al-5Ti-1B master alloy can settle down at the bottom of the Al melt easily when the superheating temperature is increased,thus decrease the number of the potent heterogeneous nuclei retained in the Al melt.If the Al-4B master alloy is added to the ELTA melt,the grain refining efficiency of the Ti existing in ELTA can be improved significantly, and does not decrease with the increase of the superheating temperature.This perhaps provides us a possible method to suppress the effect of the superheated melt on the microstructures of aluminum..

Complicated hollow turbine blades and surface grain refinement process

The control of grain size in superalloys is critical in the manufacture of gas turbine blades.The aim of the present research is to provide the technology for producing complicated hollow turbine blades with fine surface grains and better comprehensive mechanical properties.By melt superheating treatment and coating the internal surfaces of shell mould using a cobalt aluminate-bearing coating material,the in-uence of cobalt aluminate as inoculant on the surface grain sizes of turbine blade was studied with addition of cobalt aluminate:0,35%,45%-65% and 100% respectively.At the same time,the effects of cooling circumstances of the blades on surface grain sizes were also experimented under the same addition of cobalt aluminate.The results showed that the melt superheating treatment plays a significant role in the grain size and carbide morphology;and fine surface grains were obtained when the internal surfaces of shell mould were coated using cobalt aluminate coatings.When the addition of cobalt aluminate in coating is between 45%-65%,and the melt is poured into preheated shell moulds with fine silica sand as backing sand,the blades satisfied the surface grain size requirement is over 90%.In addition,comparisons of the surface grain size and the mechanical properties were also conducted between home-made and foreign-made blades.

Aquathermolysis of conventional heavy oil with superheated steam

This paper presents a new aquathermolysis study of conventional heavy oil in superheated steam. A new high temperature autoclave was designed, where volume and pressure could be adjusted. Aquathermolysis was studied on two different conventional heavy oil samples under different reaction times and temperatures. Experimental results show that aquathermolysis does take place for conventional heavy oil. As reaction time increases, the oil viscosity reduces. However, the reaction will reach equilibrium after a certain period of time and won＇t be sensitive to any further reaction time any more. Analysis shows that, while resin and asphaltenes decrease, saturated hydrocarbons and the H/C ratio increase after reaction. The main mechanism of aquathermolysis includes hydrogenization, desulfuration reaction of resin and asphaltenes, etc.

Neuro-fuzzy generalized predictive control of boiler steam temperature

Power plants are nonlinear and uncertain complex systems. Reliable control of superheated steam temperature is necessary to ensure high efficiency and high load-following capability in the operation of modem power plant. A nonlinear generalized predictive controller based on neuro-fuzzy network （NFGPC） is proposed in this paper. The proposed nonlinear controller is applied to control the superheated steam temperature of a 200MW power plant. From the experiments on the plant and the simulation of the plant, much better performance than the traditional controller is obtained,

Anodizing parameters for superheated slurry cast 7075 aluminum alloys

The anodizing parameters of voltage, current density, temperature, and electrolyte choice were assessed to find an appropriate combination for the superheated slurry cast 7075 Al alloy substrate.The alloy was anodized in sulfuric acid electrolyte or alternatively in sulfuric acid mixed with boric acid or citric acid. The voltages applied were in the range of 15-30 V. Anodizing current densities tested were 2 and 3 A/dm^2,while temperatures tested were 5 and 15 ℃. Thickness, surface morphology, hardness,and corrosion resistance of the oxide film were then evaluated.It was found that 25 V,2 A/dm^2 and 5 ℃ were suitable for this alloy when anodized in sulfuric acid. The oxide film was smooth with uniform thickness, low porosity, high hardness,and had the highest corrosion resistance at these parameters. However, discontinuous oxide films were observed from samples anodized at higher temperature of 15 ℃.Alternative electrolytes considered were sulfuric acid mixed with boric acid or citric acid. The results showed that electrolytes with boric acid or citric acid increased thickness, hardness, corrosion resistance and quality of the oxide films.However, these oxide films were inferior to those obtained with sulfuric acid electrolyte at lower temperature(25 V, 2 A/dm^2 and5 ℃).

External Heat Transfer in Moist Air and Superheated Steam for Softwood Drying

In kiln drying of softwood timber, external heat and moisture mass transfercoefficients are important in defining boundary temperature and moisture content at the woodsurface. In addition, superheated steam drying of wood is a promising technology but this has notbeen widely accepted commercially, partially due to the lack of understanding of the dryingphenomena occurred during drying. In this work, experimental investigation was performed to quantifythe heat transfer between wood surface and surrounding moist air or superheated steam. In theexperiment, saturated radiata pine sapwood samples were dried using dry-bulb/wet-bulb temperaturesof 60℃/50℃, 90℃/60℃, 120℃/70℃, 140℃/90℃, 160℃/90℃, 140℃/100℃ and 160℃/100℃. The lasttwo schedules were for superheated steam drying as the wet-bulb temperature was set at 100℃. Thecirculation velocity over the board surface was controlled at 4.2m·s^(-1). Two additional runs(90℃/60℃) using air velocities of 2.4 m·s^(-1) and 4.8 m·s^(-1) were performed to check theeffect of the circulation velocity. During drying, sample weight and temperatures at wood surfaceand different depths were continuously measured. Prom these measurements, changes in woodtemperature and moisture content were calculated and external heat-transfer coefficient wasdetermined for both the moist air and the superheated steam drying.

Thermal Hydraulic Design and Analysis of a Water-Cooled Ceramic Breeder Blanket with Superheated Steam for CFETR

The water-cooled ceramic breeder blanket（WCCB） is one of the blanket candidates for China fusion engineering test reactor（CFETR）.In order to improve power generation efficiency and tritium breeding ratio,WCCB with superheated steam is under development.The thermal-hydraulic design is the key to achieve the purpose of safe heat removal and efficient power generation under normal and partial loading operation conditions.In this paper,the coolant flow scheme was designed and one self-developed analytical program was developed,based on a theoretical heat transfer model and empirical correlations.Employing this program,the design and analysis of related thermal-hydraulic parameters were performed under different fusion power conditions.The results indicated that the superheated steam water-cooled blanket is feasible.

瑞萨16位R8C/TINY系列MCU

瑞萨的MCU产品包括有4位的H4系列、720系列,8位的H8系列、740系列,16位的H8S系列,287M16C,32位CISC的H8SX、M32及SuperH系列.

Drying Characteristics of Wood under Vacuum-superheated Steam

This paper presents comparison and analysis of thermal-dynamic characteristics of air-drying and superheated steam drying under vacuum. The result reveals that for both convective heat transfer coefficient and resistance of mass transfer on the surface, superheated steam drying under vacuum is superior to air-drying under the same condition. With Masson pine as specimen, we found that the inversion temperature really exists through comparable experiments of air-drying and superheated steam drying under vacuum. When temperature is above inversion point of temperature, drying speed is faster than that of air-drying; however, if temperature is below the point, the result is opposite. The inversion temperature of experiment ranges from 80 to 85 ℃.

瑞萨科技开发出纳米工艺并带有片上闪存的微控制器

瑞萨科技日前宣布开发出了业界第一个采用90nm（纳米）工艺并带有片上闪存的，可用于汽车发动机、传输等控制程序开发的微控制器——32位SuperH系列SH72546RFCC。据悉，该样品将从2007年1ON开始在日本交付使用。