Effects of Manufactured-sand on Dry Shrinkage and Crccp of High-strength Concrete

The influences of natural sand, manufactured-sand （MS） and stone-dust （SD） in the manufactured-sand on workability, compressive strength, elastic modulus, drying shrinkage and creep properties of high-strength concrete （HSC） were tested and compared. The results show that the reasonable content （7%-10.5%） of SD in MS will not deteriorate the workability of MS-HSC. It could even improve the workability. Moreover, the compressive strength increases gradually with the increasing SD content,and the MS- HSC with low SD content （smaller than 7%） has the elastic modulus which approaches that of the natural sand HSC, but the elastic modulus reduces when the SD content is high. The influence of the SD content on drying shrinkage performance of MS-HSC is closely related to the hydration age. The shrinkage rate of MS-HSC in the former 7 d age is higher than that of the natural sand HSC, but the difference of the shrinkage rate in the late age is not marked. Meanwhile the shrinkage rate reduces as the fly ash is added; the specific creep and creep coefficient of MS-HSC with 7% SD are close to those of the natural sand HSC.

Effects of laser energy density on forming accuracy and tensile strength of selective laser sintering resin coated sands

Baozhu sand particles with size between 75 μm and 150 μm were coated by resin with the ratio of 1.5 wt.% of sands. Laser sintering experiments were carried out to investigate the effects of laser energy density(E = P/v), with different laser power(P) and scanning velocity(v), on the dimensional accuracy and tensile strength of sintered parts. The experimental results indicate that with the constant scanning velocity, the tensile strength of sintered samples increases with an increase in laser energy density; while the dimensional accuracy apparently decreases when the laser energy density is larger than 0.032 J·mm-2. When the laser energy density is 0.024 J·mm-2, the tensile strength shows no obvious change; but when the laser energy density is larger than 0.024 J·mm-2, the sample strength is featured by the initial increase and subsequent decrease with simultaneous increase of both laser power and scanning velocity. In this study, the optimal energy density range for laser sintering is 0.024-0.032 J·mm-2. Moreover, samples with the best tensile strength and dimensional accuracy can be obtained when P = 30-40 W and v = 1.5-2.0 m·s-1. Using the optimized laser energy density, laser power and scanning speed, a complex coated sand mould with clear contour and excellent forming accuracy has been successfully fabricated.

Effect of granulated rubber on shear strength of fine-grained sand

Review of the literature related to the mixture of shredded tire and sand shows that,despite of the increase in shear strength due to addition of tire chips,granulated rubber causes reduction in shear strength of sand.In this study,the shear behavior of mixtures of fine-grained sand and 1-5 mm granulated rubber is investigated.Sixty direct shear tests were conducted on sandegranulated rubber mixtures with various rubber contents(0%,5%,10%,20% and 30%) at different relative densities(50%,70% and 90%) and different normal stresses(34.5 kPa,54.5 kPa,74.5 kPa and 104.5 kPa).The obtained results show that the granulated rubber improves the shear strength of fine-grained sand at medium relative density and low normal stress.The degree of improvement in shear strength is a function of rubber content,relative density and normal stress.The results show that at relative density of 50%,by adding 5% granulated rubber,the internal friction angle of sand increases from 35.1° to 39.2°.However,at relative densities of 70% and 90%,addition of granulated rubber to sand decreases its internal friction angle.The results also indicate that the behavior of sand becomes more ductile with increasing granulated rubber content.Adding granulated rubber leads to greater yielding strain and less tangent stiffness of sand.The maximum dilation angle decreases with the decrease in granulated rubber content.The stress ratio of sample at critical state(ψ= 0°) decreases with increasing granulated rubber content.

Polyacrylamide hydrogel application in sand control with compressive strength testing

Sand production is one of the major problems in sandstone reservoirs. Different mechanical and chemical methods have been proposed to control sand production. In this paper, we propose a chemical method based on using polyacrylamide/chromium triacetate hydrogel to investigate sand production in a synthetic sandpack system. To this end, a series of bulk experiments including the bottle test and rheological analysis along with compression tests were conducted. Experimental results indicated that the compressive strength of the sandpack was increased as much as 30 times by injecting 0.5 pore volume of hydrogel. Also, it was found that the increases in cross-linker and polymer concentrations exhibited a positive impact on the compressive strength of the sandpack, mostly by cross-linker concentration(48 psi). Hydrogel with a higher value of cross-linker could retain its viscoelastic properties against the strain which was a maximum of 122% for 0.5 weight ratio of cross-linker/polymer. The presence of salts, in particular divalent cations, has a detrimental effect on the hydrogel stability. The maximum strain value applied on hydrogel in the presence of CaCl_2 was only about 201% as compared to 1010% in the presence of distilled water. Finally, thermogravimetric analysis and its derivative showed that the hydrogel could retain its structure up to 300 °C. The results of this study revealed the potential application of the hydrogel to control sand production.

Research on testing method of resin sand high temperature compressive strength

High temperature compressive strength is one of the most important performances of resin sand; its value directly concerns the quality of castings. In order to seek the best testing method of resin sand high temperature compressive strength, a self-developed instrument was used to carry out experiments, and the sample shape and size were designed and studied. The results show that a hollow cylinder sample can reflect the strength difference of different resin sands better than a solid cylinder sample, and its data is stable. The experiments selected Φ20/5×30 mm as the size of the hollow cylinder samples. The high temperature compressive strengths of phenol-formaldehyde resin coated sand, furan resin self-setting sand, and TEA resin sand were each tested. For the resin sand used for cast steel and cast iron, 1,000 oC was selected as the test temperature; for the resin sand used for cast non-ferrous al oy, 800 oC was selected as the test temperature; and for all the resin sand samples, 1 min was selected as the holding time. This testing method can truthfully reflect the high temperature performance of three kinds of resin sand; it is reproducible, and the variation coefficients of test values are under 10%.

Adsorption and Transport of Ciprofloxacin in Quartz Sand at Different pH and Ionic Strength

Effects of pH and ionic strength on ciprofloxacin adsorption in quartz sand were studied through a batch equilibrium adsorption experiment in this paper. The experimental data were fitted by empirical formulas from Langmuir and Freundlich adsorption isothermal curves, and the transport experiments in quartz sand at different pH and ionic strength were conducted to investigate the transport characteristics of ciprofloxacin. It was found that with the increase of pH value or ionic strength, adsorption capacity of ciprofloxacin decreased, so that it could move easier. The results indicated that low pH or ionic strength was conductive to the adsorption of ciprofloxacin in quartz sand. Meanwhile, a higher initial concentration or stronger ionic strength could result in a smaller linear distribution coefficient of ciprofloxacin, which meant a low adsorption capacity. According to the fitting results, the adsorption of ciprofloxacin in quartz sand could be described well by both Langmuir and Freundlich equations, of which Freundlich equation had a better efficacy.

Filler effect of fine particle sand on the compressive strength of mortar

The river sand, which is a non-pozzolanic material, was ground into 3 different particle sizes. Portland cement type I was replaced by the ground river sands at 10wt%？40wt% of binder to cast mortar. Compressive strengths of mortar were investigated and the filler effect of different fine particles of sand on the compressive strength of mortar was evaluated. The results show that the compressive strength of mortar contributed from the filler effect of smaller particles is higher than that of the coarser ones. The difference in compressive strength of mortar tends to be greater as the difference in ground river sand fineness increases. The results also suggest that ASTM C618 specification is not practically suitable for specifying pozzolan in concrete since the strength activity index of mortar containing ground river sand （high crystalline phase） with 33.8wt% of particles retained on a 45-μm sieve can pass the strength requirement.

Influence of MB-value of Manufactured Sand on the Shrinkage and Cracking of High Strength Concrete

The relation between methylene blue （MB） value of MS and its limestone dust content and clay content was investigated. The effects of MB value ranging from 0.35 to 2.5 on the workability of fresh concrete and crack propagation characteristics at the age of 24 hours, and effects on the mechanical properties, dry shrinkage of the harden concrete were tested. The experimental results show that the MB value is not related with the limestone dust content of MS, but in direct proportion to clay content. With the increase of MB value, the concrete workability decreases, and the flexural strength and 7 d compressive strength reduce markedly, whearas the 28 d compressive strength is not affected. When the MB-value is less than or equal to 1.35, the change of the MB-value has a little influence on early plastic cracking and dry shrinkage property of concrete, but when the MB-value is more than 1.35, the tendency of plastic cracking and dry shrinkage is remarkable.

Particle breakage and the mobilized drained shear strengths of sand

This paper presents particle breakage and the mobilized drained shear strengths of sand with the purpose of clarifying the influence of particle breakage on the mobilized shear strengths of sand. Several drained triaxial tests were carried out on Silica sand No.5 under 3 MPa confining pressure to produce the pre-crushed sands in simulating the highpressure shear process on soil to result in particle breakage, and then the pre-crushed sands were resheared in series of drained triaxial tests to investigate the mobilized strengths of the pre-crushed sands in detecting the influence of particle breakage. It was found that, by deteriorating strain-stress behavior, particle breakage resulted in change of stress-dilatancy behavior in translation and rotation of the relation of the dilatancy factor and the effective principal stress ratio. For a given initial void ratio, particle breakage resulted in impairment of dilatancy behavior of soil to be more contractive in deterioration of the mobilized friction angle and the mobilized dilatancy angle and reduction of void ratio. However, particle breakage resulted in increase of the mobilized basic friction angle especially before failure. In addition, the influence of particle breakage on the mobilized strengths was revealed to be influenced by the shear stress-strain state.

Mechanism of Increase in Strength of Sodium Silicate-bonded Sand by Silica Sand Surface Modified in High Temperature.

With the aid of XRD, SEM and EDS etc., there is absorbed film on sand grain surface, high temperature modify makes the film sintered firmly on sand grain surface. Thus it changes physical and chemical characteristics of the film and sand grain surface, improves the wetting properties greatly, makes the fracture features of bonding bridge change from the adhesive to the cohesive and raises the strength of sodium silicate-bonded sand.

Effect of Sand Content on Strength and Pore Structure of Cement Mortar

The effects of four sand contents on the compressive, flexural and splitting-tensile strength of cement mortars were evaluated. Moreover, we experimentally investigated the pore structure of cement mortar brought about by changing the sand content and water/cement ratio. The changes in the pore structure were quantified by measuring the porosity and pore size distribution obtained by using mercury intrusion porosimetry（MIP） technique. The test results show that the strengths of cement mortar increase with increasing sand content. It is also suggested that the traditional water/cement ratio law can be applied to cement mortar with different sand contents, provided that a slight modification is introduced. Sand content is an important parameter influencing the pore structure of cement mortar. Moreover, there is a good relationship between the pore structure and strength of cement mortar.

Importance of Sand Grading on the Compressive Strength and Stiffness of Lime Mortar in Small Scale Model Studies

Mortars provide the continuity required for the stability and exclusion of weather elements in masonry assemblies. But because of the heterogeneity of the mortar, its mechanism of behaviour under different load effects is dependent on the properties of the constituents of the mortar. The aim of paper is to determine the effect sand grading for various cement-sand-lime mortar designations (BS) and strength classes (EC) on the compressive strength and stiffness of mortar. Two silica sands;HST 95 and HST60 were used to make mortars in three strength classes: M2, M4 and M6, corresponding to mortar designations iv, iii and ii respectively. The results show that mortar made with the HST60 sand (coarser grading) usually resulted in mortar with a higher compressive strength and stiffness. The One Way ANOVA analysis of both compressive strength and stiffness at a significance level of 5% on the effect of sand grading on the two parameters also shows that they are both significant. There is also strong evidence of a linear correlation between the stiffness and compressive strength. The results indicate that in order to replicate full scale behaviour of masonry at model scales, the grading of fine aggregate in the models should be similar so as to properly model full scale behavior.

Experimental Comparative and Numerical Predictive Stu-dies on Strength Evaluation of Cement Types: Effect of Specimen Shape and Type of Sand

Quality of cement is evaluated via group of tests. The most important, and close to understanding, is the compressive strength test. Recently, Egyptian standards adopted the European standards EN-196 and EN-197 for specifying and evaluating quality of cements. This was motivated by the large European investments in the local production of cement. The current study represents a comparative investigation, experimental and numerical, of the effect of different parameters on evaluation of compressive strength. Main parameters are shape of specimens and type of sand used for producing tested mortars. Three sets of specimens were made for ten types of cements. First set were 70.6 mm cubes molded according to old standards using single sized sand. Second group were prisms molded from standard sand (CEN sand) according to the recent standards. Third group were prisms molded from local sand sieved and regenerated to simulate same grading of CEN sand. All specimens were cured according to relevant standards and tested at different ages (2,3,7,10 and 28 days). Results show that CEM-I Type of cement does not fulfill, in all of its grades, the strength requirements of Ordinary Portland cement OPC specified in old standards. Also, the use of simulated CEN sand from local source gives strengths lower than those obtained using standard certified CEN sand. A limited number of tests were made on concrete specimens from two most common CEM-I types to investigate effect on concrete strength and results were also reported. Numerical investigation of the effect of specimen shape and type of sand on evaluation of compressive strength of mortar specimens, presented in the current study, applies one of the artificial intelligence techniques to simulate and predict the strength behavior at different ages. The Artificial Neural Network (ANN) technique is introduced in the current study to simulate the strength behavior using the available experimental data and predict the strength value at any age in the range of the experiments or in the future. The results of the numerical study showed that the ANN method with less effort was very efficiently capable of simulating the effect of specimen shape and type of sand on the strength behavior of tested mortar with different cement types.

Density and Strength of Mortar Made with the Mixture of Wood Ash, Crushed Gneiss and River Sand as Fine Aggregate

The main purpose of this paper is to study the feasibility of using wood bottom ash to partially replace natural fine aggregate or crushed gneiss sand in the manufacturing of mortars. The experiment uses wood ash as fine aggregates, which passes through 5 mm sieve, in proportions of 5%, 10%, 15%, 20% and 25% by weight to replace partially river sand and crushed gneiss, and the both sand of the same size as the aggregate respectively. Experimental results show that density of mortar and the compressive strength of mortar decrease globally with the increase in wood ash content. At 56 days, and for all replacements with wood ash, compressive strengths values of mortar obtained with the mixture of wood ash and river sand is greater than 20 MPa, which is not the case for mortar made with crushed gneiss and wood ash. Moreover, for 5% of replacement with wood ash, compressive strengths of mortar obtained with the mixture of wood ash and river sand and the mixture of wood ash and crushed gneiss are respectively 37 MPa and 32 MPa at 56 days. These values satisfied the strength requirements. Hence, 5% replacement of crushed gneiss with wood ash is suggested and could be benefit for mortar. In addition, the replacement of sand by wood ash is preferable with river sand which contains fewer fines than crushed gneiss. The compressive strength of mortar with 25% wood ash + river sand could be suitable.

Effects of Polypropylene Fibers on the Shear Strength of Sandy Soil

This paper presents the effect of two types of polypropylene fibers on shear strength parameters of sandy soil. To achieve the goals of this research, a sandy soil was obtained from a depth of 40 cm from the natural ground surface around American University of Sharjah. Two types of polypropylene fibers;one highly flexible with flat profile and the other with relatively high stiffness and crimpled profile were used in this study with four different aspect ratios (L/D) for each type. The initial physical properties of the sand such as specific gravity, angle of internal friction and shear strength were obtained in accordance with American Standard for Testing and Materials (ASTM). The sandy soils were mixed with the two types of fibers at different percentages by dry weight of the sand and four different aspect ratios. The test results of the study showed that the shear strength of the sand increased with increasing the flexible flat profile fibers content. Also it was noticed that by increasing the aspect ratio of the flexible flat profile the angle of internal friction and the shear strength increased. The crimpled profile fiber increased the shear strength of the sand under high normal load and has small or no effect on shear strength of the sand at low aspect ratio under low normal load.

Equal Volumes of Sand and Gravel Concrete Mix Ratios in Cameroon and Its Effect on Concrete Compressive Strength

In recent years, the rationalization of concrete mix ratios which batches equal volumes of sand and gravel in building projects has been gaining grounds in the Cameroon construction industry. The main objective of this study is therefore to investigate if the concrete produced with rationalized mix ratio can be adopted as conventional mix ratio in terms of minimum required compression strength of concrete for buildings. Specifically this work compared the conventional mix ratio of 350 kg of cement: 400 liters of sand: 800 liters of gravel for a cubic meter and the rationalized batch of 350 kg of cement: 600 liters of sand: 600 liters of 5/15 gravel, 15/25 gravel and a combination of 5/15 + 15/25 gravel. Average compressive tests’results for both the conventional and the rationalized mix ratios were found to meet the minimum compressive strength of 65% at 7 days, 90% at 14 days and 99% at 28 days for gravel size combination 5/15 + 15/25. Single size gravel of 5/15 and 15/25 did not meet the minimum required compressive strength of 20 N/mm2 for the rationalized mix ratio at 28 days curing based on the minimum compressive strength required, this study arrives at the conclusion that the equal volumes of sand and gravel mix ratio of 350 kg/m3 of cement: 600 liters of sand: 600 liters of gravel mix ratio can be adopted as a conventional concrete mix ratio for gravel size 5/15 + 15/25.

Experimental Study of the Physical and Mechanical Behaviour of Mortar Formulations with Fine Sands of Recycled Glass

This work is part of an experimental contribution approach to the study of the incorporation of glass sand from the grinding of recycled glass waste in cement mortars and its influence on the physical and mechanical behavior of semi-rich mortars without adjuvants. For this purpose, after a physical characterization of the sands, eight (08) formulations of mortars based on cement CEM II B/L 32.5R and fine sands (0/2) of glass at mass contents of 0%, 10%, 20%, 30%, 40%, 50%, 75% and 100% of the silty sand (0/2) were made respectively to three (03) types of fine glass sand (white, brown, green) with water dosages on cement (W/C) of 0.50, 0.45, 0.40. The results obtained show that the fine sands of recycled glass have a higher water absorption than the silty sand and the physical properties of the mortars prepared are affected by the increase in the glass content. The mechanical performances are obtained for the ratio W/C = 0.50 and the formulation of glass mortars for an optimal compressive strength superior to glass-free mortar requires a substitution of 10% for fine white glass sand, 20% for sand fine green glass and 75% for fine brown glass sand. The comparative study between these different compositions of fine glass sand mortars shows that the mechanical performances of fine brown glass sand are better than other glass sands but generally remain inferior to the control mortar based on natural silty sand.

永川北区页岩气超高强度加砂压裂工艺技术探索

永川北区页岩气田位于重庆市,开发层系为志留系五峰组-龙马溪组,埋深4100 m左右,目前处于开发评价阶段。储层具有高应力、高破裂压力、高闭合压力、天然裂缝发育程度低等特征,面临难以形成复杂人工裂缝网络、加砂难度大、高导流能力难保持等问题。本文通过支撑剂输送机理研究,明确了支撑剂粒径、液体黏度和施工排量是影响加砂难度的重要因素,提出了相应的强加砂工艺措施。应用于水平井YY2-2井,单段加砂强度最高7.70 t/m,平均5.82 t/m,综合砂比提升至10.2%。压后评估表明,超高强度加砂压裂工艺技术大幅提高了改造体积和人工裂缝复杂程度,初期试采效果远超前期实施井。为永川北区产能建设提供了支撑,同时为类似深层页岩气的有效开发提供了技术借鉴。

矿粉-再生微粉-水玻璃旧砂超细粉磨协同制备地聚合物试验研究

为研究矿粉-再生微粉-水玻璃旧砂超细粉磨协同制备地聚合物的可行性,开展了粉磨参数、不同再生微粉掺量、不同粉磨细度,不同赤泥掺量下的地聚合物力学性能、耐久性能、重金属浸出试验研究。结果表明:最佳粉磨参数为振动磨填充率40%,料球比1∶12;最佳粉磨细度700 m~2/kg;在此基础上,地聚合物基材最佳配比为矿粉70%,再生微粉20%,水玻璃旧砂微粉10%,其中激发剂的最佳配比(占基材总质量)为P·O52.5水泥15%,赤泥2.5%,脱硫石膏2.5%。铜、铅、镍、锌、镉重金属的浸出率都在0.2%以内。

海砂超高性能混凝土试验

采用未淡化的海砂制备超高性能混凝土(UHPC)和普通混凝土,研究了不同氯离子含量的海砂对UHPC抗压强度、孔结构、快速氯离子渗透性以及内置钢筋耐久性的影响,并与普通混凝土进行分析比较。结果表明,海砂中的氯离子含量对UHPC抗压强度并不会产生较大的消极影响;海砂UHPC的临界孔半径约为2 nm,与海砂普通混凝土不同,孔隙率随海砂中氯含量的增加而增加;即使海砂氯离子含量高达0.636%,海砂UHPC的氯离子渗透性仍可忽略不计;海砂UHPC中钢筋在28 d后处于钝化状态并趋于稳定。