Online Fault Monitoring of On-Load Tap-Changer Based on Voiceprint Detection

The continuous operation of On-Load Tap-Changers (OLTC) is essential for maintaining stable voltage levels in power transmission and distribution systems. Timely fault detection in OLTC is essential for preventing major failures and ensuring the reliability of the electrical grid. This research paper proposes an innovative approach that combines voiceprint detection using MATLAB analysis for online fault monitoring of OLTC. By leveraging advanced signal processing techniques and machine learning algorithms in MATLAB, the proposed method accurately detects faults in OLTC, providing real-time monitoring and proactive maintenance strategies.

Automatic Monitoring System for 3-D Deformation of Crustal Fault Based on Laser and Machine Vision

An automatic monitoring method of the 3-D deformation is presented for crustal fault based on laser and machine vision. The laser source and screen are independently set up in the headwall and footwall, the collimated laser beam creates a circular spot on the screen, meanwhile, the industrial camera captures the tiny deformation of the crustal fault by monitoring the change of the spot position. This method significantly reduces the cost of equipment and labor, provides daily sampling to ensure high continuity of data. A prototype of the automatic monitoring system is developed, and a repeatability test indicates that the error of spot jitter can be minimized by consecutive samples. Meanwhile, the environmental correction model is determined to ensure that environmental changes do not disturb the system. Furthermore, the automatic monitoring system has been applied at the deformation monitoring station(KJX02) of China Beishan underground research laboratory, where continuous deformation monitoring is underway.

Research on Early Fault Self-Recovery Monitoring of Aero-Engine Rotor System

In order to increase robustness of the AERS (Aero-engine Rotor System) and to solve the problem of lacking fault samples in fault diagnosis and the difficulty in identifying early weak fault, we proposed a new method that it not only can identify the early fault of AERS but also it can do self-recovery monitoring of fault. Our method is based on the analysis of the early fault features on AERS, and it combined the SVM (Support Vector Machine) with the stochastic resonance theory and the wavelet packet decomposition and fault self-recovery. First, we zoom the early fault feature signals by using the stochastic resonance theory. Second, we extract the feature vectors of early fault using the multi-resolution analysis of the wavelet packet. Third, we input the feature vectors to a fault classifier, which can be used to identify the early fault of AERS and carry out self-recovery monitoring of fault. In this paper, features of early fault on AERS, the zoom of early fault characteristics, the extraction method of early fault characteristics, the construction of multi-fault classifier and way of fault self-recovery monitoring are studied. Results show that our method can effectively identify the early fault of AERS, especially for identifying of fault with small samples, and it can carry on self-recovery monitoring of fault.

Nonlinear online process monitoring and fault diagnosis of condenser based on kernel PCA plus FDA

A novel online process monitoring and fault diagnosis method of condenser based on kernel principle component analysis （KPCA） and Fisher discriminant analysis （FDA） is presented. The basic idea of this method is： First map data from the original space into high-dimensional feature space via nonlinear kernel function and then extract optimal feature vector and discriminant vector in feature space and calculate the Euclidean distance between feature vectors to perform process monitoring. Similar degree between the present discriminant vector and optimal discriminant vector of fault in historical dataset is used for diagnosis. The proposed method can effectively capture the nonlinear relationship among process variables. Simulating results of the turbo generator＇s fault data set prove that the proposed method is effective.

Industrial LAN for Vibration Monitoring and Fault Diagnosis of Turbo-Generator

The unique of using industrial LAN based on field bus to construct the system of vibration monitoring and fault diagnosis is introduced. The LAN topology, client/server architecture, database and designing of application software for vibration monitoring and fault diagnosis are involved. How to apply industrial LAN to the vibration monitoring and fault diagnosis of turbo generator is discussed, and a scheme of how to construct the industrial LAN for vibration monitoring and fault diagnosis of turbo generator is presented.

Fault diagnosis and analysis of main sea water pump based on vibration monitoring in offshore oil field

The main sea water pump is the key equipment for the floating production storage and offloading （FPSO）. Affected by some factors such as hull deformation, sea water corrosion, rigid base and pipeline stress, the vibration value of main sea water pump in the horizontal direction is abnormally high and malfunctions usually happen. Therefore, it is essential to make fault diagnosis of main sea water pump, By conventional off-line monitoring and vibration amplitude spectrum analysis, the fault cycle is found and the alarm value and stop value of equipment are set, which is helpful to equipment maintenance and accident prevention.

Comprehensive Overview on Computational Intelligence Techniques for Machinery Condition Monitoring and Fault Diagnosis

Computational intelligence is one of the most powerful data processing tools to solve complex nonlinear problems, and thus plays a significant role in intelligent fault diagnosis and prediction. However, only few com- prehensive reviews have summarized the ongoing efforts of computational intelligence in machinery condition moni- toring and fault diagnosis. The recent research and devel- opment of computational intelligence techniques in fault diagnosis, prediction and optimal sensor placement are reviewed. The advantages and limitations of computational intelligence techniques in practical applications are dis- cussed. The characteristics of different algorithms are compared, and application situations of these methods are summarized. Computational intelligence methods need to be further studied in deep understanding algorithm mech- anism, improving algorithm efficiency and enhancing engineering application. This review may be considered as a useful guidance for researchers in selecting a suit- able method for a specific situation and pointing out potential research directions.

Piezomagnetic In-situ Stress Monitoring and its Application in the Longmenshan Fault Zone

The relative change of in-situ stress is an inevitable outcome of differential movement among the crust plates. Conversely, changes of in-situ stress can also lead to deformation and instability of crustal rock mass, trigger activity of faults, and induce earthquakes. Hence, monitoring real-time change of in-situ stress is of great significance. Piezomagnetic in-situ stress monitoring has good and longtime applications in large engineering constructions and geoscience study fields in China. In this paper, the new piezomagnetic in-situ stress monitoring system is introduced and it not only has overall improvements in measuring cell＇s structure and property, stressing and orienting way, but also enhances integration and intelligence of control and data transmission system, in general, which greatly promotes installing efficiency of measuring probe and quality of monitoring data. This paper also discusses the responses of new piezomagnetic system in large earthquake events of in-situ stress monitoring station at Qiaoqi of Baoxing and Wenxian of Gansu. The monitoring data reflect adjustments and changes of tectonic stress field at the southwestern segment of and the northern area near the Longmenshan fault zone, which shows that the new system has a good performance and application prospect in the geoscience field. Data of the Qiaoqi stress-monitoring station manifest that the Lushan Earthquake did not release stress of the southwestern segment of the Longmenshan fault zone adequately and there still probably exists seismic risk in this region in the future. Combined with absolute in-situ stress measurement, carrying out long-term in-situ stress monitoring in typical tectonic position of important regions is of great importance for researchers to assess and study regional crust stability.

Early faults prediction of running state of electromechanical systems and reconfigurable integration of series safety monitoring systems

Fault prediction technology of running state of electromechanical systems is one of the key technologies that ensure safe and reliable operation of electromechanical equipment in health state. For multiple types of modern, high-end and key electromechanical equipment, this paper will describe the early faults prediction method for multi-type electromechanical systems, which is favorable for predicting early faults of complex electromechanical systems in non-stationary, nonlinear, variable working conditions and long-time running state; the paper shall introduce the reconfigurable integration technology of series safety monitoring systems based on which the integrated development platform of series safety monitoring systems is built. This platform can adapt to integrated R&D of series safety monitoring systems characterized by high technology, multiple species and low volume. With the help of this platform, series safety monitoring systems were developed, and the Remote Network Security Monitoring Center for Facility Groups was built. Experimental research and engineering applications show that: this new fault prediction method has realized the development trend features extraction of typical electromechanical systems, multi-information fusion, intelligent information decision-making and so on, improving the processing accuracy, relevance and applicability of information; new reconfigurable integration technologies have improved the integration level and R&D efficiency of series safety monitoring systems as well as expanded the scope of application; the series safety monitoring systems developed based on reconfigurable integration platform has already played an important role in many aspects including ensuring safety operation of equipment, stabilizing product quality, optimizing running state, saving energy consumption, reducing environmental pollution, improving working conditions, carrying out scientific maintenance, advancing equipment utilization, saving maintenance charge and enhancing the level of information management.

Homologous fault monitoring technology of redundant INS in airborne avionics systems

Redundant technology plays an important role in improving the reliability and fault-tolerance of the airborne avionics systems. A Markov state transition model is introduced to the reliability analysis of the redundant inertial navigation system （RINS） in airborne navigation systems. An information processing mechanism based on difference filtering is put forward to strengthen the consistency between the outputs of the equal-precision inertial navigation system （INS）. On this basis, the homologous fault monitoring algorithm is designed to realize the homologous fault monitoring of RINS. The simulation is carried out based on the above algorithms, and the results verify the effectiveness of the proposed fault monitoring algorithm based on difference filtering. Research results have good reference value for the configuration and design of RINS in airborne integrated avionics systems.

Active source monitoring at the Wenchuan fault zone:coseismic velocity change associated with aftershock event and its implication

With the improvement of seismic observation system, more and more observations indicate that earthquakes may cause seismic velocity change. However, the amplitude and spatial distribution of the velocity variation remains a controversial issue. Recent active source monitoring carried out adjacent to Wenchuan Fault Scientific Drilling （WFSD） revealed unambiguous coseismic velocity change associated with a local M8 5.5 earthquake. Here, we carry out forward modeling using two-dimensional spectral element method to further investigate the amplitude and spatial distribution of observed velocity change. The model is well constrained by results from seismic reflection and WFSD coring. Our model strongly suggests that the observed coseismic velocity change is localized within the fault zone with width of ~ 120 m rather than dynamic strong ground shaking. And a velocity decrease of -2.0 % within the fault zone is required to fit the observed travel time delay distribution, which coincides with rock mechanical experiment and theoretical modeling.

Activation characteristics analysis on concealed fault in the excavating coal roadway based on microseismic monitoring technique

In order to effectively monitor the concealed fault activation process in excavation activities, based on the actual condition of a working face containing faults with high outburst danger in Xin Zhuangzi mine in Huainan, China, we carried out all-side tracking and monitoring on the fault activation process and development trend in excavation activities by establishing a microseismic monitoring system. The results show that excavation activities have a rather great influence on the fault activation. With the working face approaching the fault, the fault activation builds up and the outburst danger increases; when the excavation activities finishes, the fault activation tends to be stable. The number of microseismic events are corresponding to the intensity of fault activation, and the distribution rules of microseismic events can effectively determine the fault occurrence in the mine. Microseismic monitoring technique is accurate in terms of detecting geologic tectonic activities, such as fault activations lying ahead during excavation activities. By utilizing this technique, we can determine outburst danger in excavation activities in time and accordingly take effective countermeasures to prevent and reduce the occurrence of outburst accidents.

Monitoring and Fault Diagnosis for Batch Process Based on Feature Extract in Fisher Subspace

Multivariate statistical process control methods have been widely used in biochemical industries. Batch process is usually monitored by the method of multi-way principal component analysis (MPCA). In this article, a new batch process monitoring and fault diagnosis method based on feature extract in Fisher subspace is proposed.The feature vector and the feature direction are extracted by projecting the high-dimension process data onto the low-dimension Fisher space. The similarity of feature vector between the current and the reference batch is calculated for on-line process monitoring and the contribution plot of weights in feature direction is calculated for fault diagnosis. The approach overcomes the need for estimating or tilling in the unknown portion of the process variables trajectories from the current time to the end of the batch. Simulation results on the benchmark model of penicillin fermentation process can demonstrate that in comparison to the MPCA method, the proposed method is more accurate and efficient for process monitoring and fault diagnosis.

A new early-warning prediction system for monitoring shear force of fault plane in the active fault

The most common method used to describe earthquake activity is based on the changes in physical parameters of the earth＇s surface such as displacement of active fault and seismic wave.However,such approach is not successful in forecasting the movement behaviors of faults.In the present study,a new mechanical model of fault activity,considering the shear strength on the fault plane and the influence of the resistance force,is established based on the occurrence condition of earthquake.A remote real-time monitoring system is correspondingly developed to obtain the changes in mechanical components within fault.Taking into consideration the local geological conditions and the history of fault activity in Zhangjiakou of China,an active fault exposed in the region of Zhangjiakou is selected to be directly monitored by the real-time monitoring technique.A thorough investigation on local fault structures results in the selection of two suitable sites for monitoring potential active tectonic movements of Zhangjiakou fault.Two monitoring curves of shear strength,recorded during a monitoring period of 6 months,turn out to be steady,which indicates that the potential seismic activities hardly occur in the adjacent region in the near future.This monitoring technique can be used for early-warning prediction of the movement of active fault,and can help to further gain an insight into the interaction between fault activity and relevant mechanisms.

Improved process monitoring using the CUSUM and EWMA-based multiscale PCA fault detection framework

Process monitoring techniques are of paramount importance in the chemical industry to improve both the product quality and plant safety.Small or incipient irregularities may lead to severe degradation in complex chemical processes,and the conventional process monitoring techniques cannot detect these irregularities.In this study to improve the performance of monitoring,an online multiscale fault detection approach is proposed by integrating multiscale principal component analysis(MSPCA) with cumulative sum(CUSUM) and exponentially weighted moving average(EWMA) control charts.The new Hotelling's T~2 and square prediction error(SPE) based fault detection indices are proposed to detect the incipient irregularities in the process data.The performance of the proposed fault detection methods was tested for simulated data obtained from the CSTR system and compared to that of conventional PCA and MSPCA based methods.The results demonstrate that the proposed EWMA based MSPCA fault detection method was successful in detecting the faults.Moreover,a comparative study shows that the SPEEWMA monitoring index exhibits a better performance with lower values of missed detections ranging from 0% to 0.80% and false alarms ranging from 0% to 21.20%.

Data-Driven Approach for Condition Monitoring and Improving Power Output of Photovoltaic Systems

Increasing renewable energy targets globally has raised the requirement for the efficient and profitable operation of solar photovoltaic(PV)systems.In light of this requirement,this paper provides a path for evaluating the operating condition and improving the power output of the PV system in a grid integrated environment.To achieve this,different types of faults in grid-connected PV systems(GCPVs)and their impact on the energy loss associated with the electrical network are analyzed.A data-driven approach using neural networks(NNs)is proposed to achieve root cause analysis and localize the fault to the component level in the system.The localized fault condition is combined with a parallel operation of adaptive neurofuzzy inference units(ANFIUs)to develop a power mismatch-based control unit(PMCU)for improving the power output of the GCPV.To develop the proposed framework,a 10-kW single-phase GCPV is simulated for training the NN-based anomaly detection approach with 14 deviation signals.Further,the developed algorithm is combined with the PMCU implemented with the experimental setup of GCPV.The results identified 98.2%training accuracy and 43000 observations/sec prediction speed for the trained classifier,and improved power output with reduced voltage and current harmonics for the grid-connected PV operation.

Research on Remote Monitoring and Fault Diagnosis Technology of Numerical Control Machine

Based on the internet technology,it has become possible to complete remote monitoring and fault diagnosis for the numerical control machine.In order to capture the micro-shock signal induced by the incipient fault on the rotating parts,the reso- nance demodulation technology is utilized in the system.As a subsystem of the remote monitoring system,the embedded data acquisi- tion instrument not only integrates the demodulation board but also complete the collection and preprocess of monitoring data from different machines.Furthermore,through connecting to the internet,the data can be transferred to the remote diagnosis center and data reading and writing function can be finished in the database.At the same time,the problem of the IP address floating in the dial-up of web server is solved by the dynamic DNS technology.Finally,the remote diagnosis software developed on the Lab VIEW platform can analyze the monitoring data from manufacturing field.The research results have indicated that the equipment status can be monitored by the system effectively.

Swarm-LSTM: Condition Monitoring of Gearbox Fault Diagnosis Based on Hybrid LSTM Deep Neural Network Optimized by Swarm Intelligence Algorithms

Nowadays,renewable energy has been emerging as the major source of energy and is driven by its aggressive expansion and falling costs.Most of the renewable energy sources involve turbines and their operation and maintenance are vital and a difficult task.Condition monitoring and fault diagnosis have seen remarkable and revolutionary up-gradation in approaches,practices and technology during the last decade.Turbines mostly do use a rotating type of machinery and analysis of those signals has been challenging to localize the defect.This paper proposes a new hybrid model wherein multiple swarm intelligence models have been evaluated to optimize the conventional Long Short-Term Memory(LSTM)model in classifying the faults from the vibration signals data acquired from the gearbox.This helps to analyze the performance and behavioral patterns of the system more effectively and efficiently which helps to suggest for replacement of the unit with higher precision.The results have demonstrated that the proposed hybrid modeling approach is effective in classifying the faults of the gearbox from the time series data and achieve higher diagnostic accuracy in comparison to the conventional LSTM methods.

Fault diagnosis and process monitoring using a statistical pattern framework based on a self-organizing map

A multivariate method for fault diagnosis and process monitoring is proposed. This technique is based on a statistical pattern(SP) framework integrated with a self-organizing map(SOM). An SP-based SOM is used as a classifier to distinguish various states on the output map, which can visually monitor abnormal states. A case study of the Tennessee Eastman(TE) process is presented to demonstrate the fault diagnosis and process monitoring performance of the proposed method. Results show that the SP-based SOM method is a visual tool for real-time monitoring and fault diagnosis that can be used in complex chemical processes.Compared with other SOM-based methods, the proposed method can more efficiently monitor and diagnose faults.

Research on information technology of state monitoring and fault prediction for mechatronics system

The safety and reliability of mechatronics systems,particularly the high-end,large and key mechatronics equipment in service,can strongly influence on production efficiency,personnel safety,resources and environment.Based on the demands of development of modern industries and technologies such as international industry 4.0,Made-in-China 2025 and Internet + and so on,this paper started from revealing the regularity of evolution of running state of equipment and the methods of signal processing of low signal noise ratio,proposed the key information technology of state monitoring and earlyfault-warning for equipment,put forward the typical technical line and major technical content,introduced the application of the technology to realize modern predictive maintenance of equipment and introduced the development of relevant safety monitoring instruments.The technology will play an important role in ensuring the safety of equipment in service,preventing accidents and realizing scientific maintenance.