The deflection of rolls of Sendzimir mill with double AS-U-Roll was simulated by finite element method(FEM). The influences of rolling pressure, strip width and rolls-assignment on rolls deflection were analyzed. The ...The deflection of rolls of Sendzimir mill with double AS-U-Roll was simulated by finite element method(FEM). The influences of rolling pressure, strip width and rolls-assignment on rolls deflection were analyzed. The results show that the work roll deflection increases with the increase of rolling pressure and the reduction of work roll radius, but the rigid displacement of work roll slightly changes; the work roll end might appear negative displacement for the narrow strip width and high rolling pressure that might cause the contact of work rolls. The research results are significant for guiding production and theoretical analysis of the rolls system of Sendzimir mill.展开更多
The acting force on the roll system of Sendzimir mill was analyzed using 3D FEM.The roll gap pressure distribution and the acting force between rolls S and O,rolls O and I,rolls O and J,rolls I and A,rolls I and B,as ...The acting force on the roll system of Sendzimir mill was analyzed using 3D FEM.The roll gap pressure distribution and the acting force between rolls S and O,rolls O and I,rolls O and J,rolls I and A,rolls I and B,as well as rolls J and B were analyzed.The results showed that the roll gap pressure mainly affected the roll surface layer,50 mm for backup roll;the roll gap pressure distribution is of double peaks among the work roll,the 1st intermediate roll（IMR）,and the 2nd IMR;the maximum value of the roll gap pressure between the backup roll and the second IMR appears on the edge of the barrel of rolls;the component force presents the in-para-curve distribution.These are important for reducing the wear of rolls and the break of the backup roll and guiding for production.展开更多
The calculation of force for a roll system has significant effects on cold roiled thin strip gauge adjustment of a 20-high Sendzimir mill. According to the rolling parameters and rolling plans of a ZR 22B-42 Sendzimir...The calculation of force for a roll system has significant effects on cold roiled thin strip gauge adjustment of a 20-high Sendzimir mill. According to the rolling parameters and rolling plans of a ZR 22B-42 Sendzimir mill in a silicon steel factory, the contact force and the resultant force of each roll in the roll system were calculated both in the static state and in the rolling state through C＋＋ programs. It was found that the contact force between the see ond intermediate driven roll and the back up rolls B and C was much lower than that between the other rolls in static state. The results also demonstrated that the resultant force are 59.5%-62%, 37.7%-40.3%, 87.1%-88.7% and 53.9%-56.7% of the rolling force at the second intermediate driven roll, the second intermediate idler roll, the back-up rolls B and C and the back-up rolls A and D, respectively. It was also revealed that the minimum contact force generated between the first intermediate roll and the second intermediate idler roll is 206.7 kN on the first roll ing pass, and that on the second rolling pass, the minimum contact force generated between the second intermediate driven roll and the back-up roll C is 470.7 kN.展开更多
High rigidity twenty-high Sendzimir mills （ZRMs） are widely used for rolling stainless steels, silicon sheets, etc. A ZRM uses a small diameter work roll to produce massive rolling forces. Since a work roll with a s...High rigidity twenty-high Sendzimir mills （ZRMs） are widely used for rolling stainless steels, silicon sheets, etc. A ZRM uses a small diameter work roll to produce massive rolling forces. Since a work roll with a small diameter can be bent easily, strips often have complex shapes with mixed quarter and deep edge waves in the shape of plates. In order to solve this problem, fuzzy neural network controls are generally used for shape： recognition in ZRM control systems. Among various neural network types, the multi-layer perceptron （MLP） is typically used in current ZRMs. However, an MLP causes the loss of a large amount of shape recognition data. To improve the shape recognition per- formance of ZRM control systems, echo state networks （ESNs） are proposed to be used. Through simulation re- sults, it is found that shape recognition performance could be improved using the proposed ESN method.展开更多
The strip shape in the stainless steel process has made an issue of the strip quality.The objective of the shape control is to minimize the shape deviation and to maintain symmetrical shape patterns in the lateral dir...The strip shape in the stainless steel process has made an issue of the strip quality.The objective of the shape control is to minimize the shape deviation and to maintain symmetrical shape patterns in the lateral direction.The method of the shape recognition employs the least square method.The shape deviation is controlled by the fuzzy shape controller（FSC）.The experiments have been performed online for various stainless materials,thicknesses,and strip widths.The test results show very efficient performances in respect of stable target tracking and symmetrical and minimal fluctuation of the strip shape.展开更多
基金Project(50534020) supported by the National Natural Science Foundation of China
文摘The deflection of rolls of Sendzimir mill with double AS-U-Roll was simulated by finite element method(FEM). The influences of rolling pressure, strip width and rolls-assignment on rolls deflection were analyzed. The results show that the work roll deflection increases with the increase of rolling pressure and the reduction of work roll radius, but the rigid displacement of work roll slightly changes; the work roll end might appear negative displacement for the narrow strip width and high rolling pressure that might cause the contact of work rolls. The research results are significant for guiding production and theoretical analysis of the rolls system of Sendzimir mill.
基金Item Sponsored by National Natural Science Foundation of China(50534020)
文摘The acting force on the roll system of Sendzimir mill was analyzed using 3D FEM.The roll gap pressure distribution and the acting force between rolls S and O,rolls O and I,rolls O and J,rolls I and A,rolls I and B,as well as rolls J and B were analyzed.The results showed that the roll gap pressure mainly affected the roll surface layer,50 mm for backup roll;the roll gap pressure distribution is of double peaks among the work roll,the 1st intermediate roll（IMR）,and the 2nd IMR;the maximum value of the roll gap pressure between the backup roll and the second IMR appears on the edge of the barrel of rolls;the component force presents the in-para-curve distribution.These are important for reducing the wear of rolls and the break of the backup roll and guiding for production.
基金Sponsored by Open Fund of Key Laboratory for Metallurgical Equipment and Control of Education Ministry of China(2013B03)
文摘The calculation of force for a roll system has significant effects on cold roiled thin strip gauge adjustment of a 20-high Sendzimir mill. According to the rolling parameters and rolling plans of a ZR 22B-42 Sendzimir mill in a silicon steel factory, the contact force and the resultant force of each roll in the roll system were calculated both in the static state and in the rolling state through C＋＋ programs. It was found that the contact force between the see ond intermediate driven roll and the back up rolls B and C was much lower than that between the other rolls in static state. The results also demonstrated that the resultant force are 59.5%-62%, 37.7%-40.3%, 87.1%-88.7% and 53.9%-56.7% of the rolling force at the second intermediate driven roll, the second intermediate idler roll, the back-up rolls B and C and the back-up rolls A and D, respectively. It was also revealed that the minimum contact force generated between the first intermediate roll and the second intermediate idler roll is 206.7 kN on the first roll ing pass, and that on the second rolling pass, the minimum contact force generated between the second intermediate driven roll and the back-up roll C is 470.7 kN.
基金Sponsored by Korea Science and Engineering Foundation(KOSEF)Funded by Korea Government(MEST)(2010-0022521)
文摘High rigidity twenty-high Sendzimir mills （ZRMs） are widely used for rolling stainless steels, silicon sheets, etc. A ZRM uses a small diameter work roll to produce massive rolling forces. Since a work roll with a small diameter can be bent easily, strips often have complex shapes with mixed quarter and deep edge waves in the shape of plates. In order to solve this problem, fuzzy neural network controls are generally used for shape： recognition in ZRM control systems. Among various neural network types, the multi-layer perceptron （MLP） is typically used in current ZRMs. However, an MLP causes the loss of a large amount of shape recognition data. To improve the shape recognition per- formance of ZRM control systems, echo state networks （ESNs） are proposed to be used. Through simulation re- sults, it is found that shape recognition performance could be improved using the proposed ESN method.
文摘The strip shape in the stainless steel process has made an issue of the strip quality.The objective of the shape control is to minimize the shape deviation and to maintain symmetrical shape patterns in the lateral direction.The method of the shape recognition employs the least square method.The shape deviation is controlled by the fuzzy shape controller（FSC）.The experiments have been performed online for various stainless materials,thicknesses,and strip widths.The test results show very efficient performances in respect of stable target tracking and symmetrical and minimal fluctuation of the strip shape.
