Superplasticity of fine-grained Mg-10Li alloy prepared by severe plastic deformation and understanding its deformation mechanisms

The superplastic behavior and associated deformation mechanisms of a fine-grained Mg-10.1 Li-0.8Al-0.6Zn alloy(LAZ1011)with a grain size of 3.2μm,primarily composed of the BCCβphase and a small amount of the HCPαphase,were examined in a temperature range of 473 K to 623 K.The microstructural refinement of this alloy was achieved by employing high-ratio differential speed rolling.The best superplasticity was achieved at 523 K and at strain rates of 10^(-4)-5×10^(-4)s^(-1),where tensile elongations of 550±600%were obtained.During the heating and holding stage of the tensile samples prior to tensile loading,a significant increase in grain size was observed at temperatures above 573 K.Therefore,it was important to consider this effect when analyzing and understanding the superplastic deformation behavior and mechanisms.In the investigated strain rate range,the superplastic flow at low strain rates was governed by lattice diffusion-controlled grain boundary sliding,while at high strain rates,lattice diffusion-controlled dislocation climb creep was the rate-controlling deformation mechanism.It was concluded that solute drag creep is unlikely to occur.During the late stages of deformation at 523 K,it was observed that grain boundary sliding led to the agglomeration of theαphase,resulting in significant strain hardening.Deformation mechanism maps were constructed forβ-Mg-Li alloys in the form of 2D and 3D formats as a function of strain rate,stress,temperature,and grain size,using the constitutive equations for various deformation mechanisms derived based on the data of the current tests.

Mid-term Outcomes of Primary Constrained Condylar Knee Arthroplasty for Severe Knee Deformity

This study aimed to examine the clinical and radiographic outcomes of primary total knee arthroplasy（TKA） with use of Nex Gen#174; Legacy#174; Constrained Condylar Knee（CCK） prosthesis for severe knee deformity. Clinical data of 46 patients（48 knees in total, aged 61 years on average） with severe knee deformity who underwent TKA with Nex Gen#174; Legacy#174; CCK prosthesis between December 2007 and February 2012 were retrospectively analyzed. There were 34 knees with severe valgus with incompetent medial collateral ligament, 11 knees with severe flexion contracture with inability to achieve knee balancing in flexion and extension by posterior soft tissue release, 2 knees with Charcot arthritis with severe varus and bone loss, and 1 with traumatic osteoarthritis with severe varus and ligamentous instability. The mean duration of follow-up was 71 months（range 40–90 months）. The New Knee Society scoring（NKSS） system and the Hospital for Special Surgery（HSS） score were used to evaluate the functional and clinical outcomes. Visual Analogue Scale（VAS） was used for pain measurement and Knee Society criteria for evaluation of radiological images. The results showed that, in the total 48 knees, 1 case of loosening due to short-stem tibial component at 3 months post-operatively underwent revision. The 6-year prosthesis survival rate in this cohort was 97.9%. There was no component infection occurring within 6 years. Significant post-operative improvements were found in NKSS and HSS scores. Patient satisfaction was significantly increased. Pain score was decreased significantly. Total functional score was improved from 31.46±11.43 to 86.42±8.87, range of motion（ROM） from 42.42°±23.57° to 95.31°±23.45° and the flexion contracture from 5.31°±7.87° to 0.92°±1.80°. Preoperative radiographic study showed excessive valgus（≥7°） in 37 knees, and varus deformity in 3 knees. Post-operative femorotibial alignment was valgus 3.88°±1.76° in 48 knees. Antero/posterior（A/P） view of X-ray films showed 4 radiolucent lines（RLL） in 48 tibial components. It was concluded that TKA with CCK is effective for the treatment of the severe unstable knee that cannot be balanced by soft tissue.

Clinical outcomes of primary rotating-hinge knee arthroplasty for knees with severe deformity

Rotating-hinge total knee prostheses are often used for the treatment of global instability or severe bone loss around the knee,which is often accompanied by severe deformity.1 Competent and functional collateral ligaments are a prerequisite for performance of conventional total knee arthroplasty （TKA）.In cases of primary surgery for knees with severe deformities or in revision surgery for knees with substantial bone loss,standard condylar implants do not allow for proper stabilization of the joint.Under these circumstances,condylar TKA designs will fail within a short period of time,or other complications such as anterior knee pain will occur soon after surgery.2

Severe plastic deformation (SPD) of biodegradable magnesium alloys and composites: A review of developments and prospects

The use of magnesium in orthopedic and cardiovascular applications has been widely attracted by diminishing the risk of abnormal interaction of the implant with the body tissue and eliminating the second surgery to remove it from the body.Nevertheless,the fast degradation rate and generally inhomogeneous corrosion subsequently caused a decline in the mechanical strength of Mg during the healing period.Numerous researches have been conducted on the influences of various severe plastic deformation(SPD)processes on magnesium bioalloys and biocomposites.This paper strives to summarize the various SPD techniques used to achieve magnesium with an ultrafine-grained(UFG)structure.Moreover,the effects of various severe plastic deformation methods on magnesium microstructure,mechanical properties,and corrosion behavior have been discussed.Overall,this review intends to clarify the different potentials of applying SPD processes to the magnesium alloys and composites to augment their usage in biomedical applications.

Microstructures of Ti–Ni–Fe wire after severe cold-drawing and annealing

The microstructures and mechanical properties of Ti–47 at%Ni–3 at%Fe shape memory alloy wire under the condition of severe cold-drawing at room temperature and different postdeformation annealing processes were intensively investigated using transmission electron microscope(TEM),X-ray diffraction(XRD),Vickers microhardness tester and electron tensile tester.It is indicated that the structure of the alloy evolves into a predominant amorphous structure with a trace of nanocrystalline B2 phase after the cold-drawing of 76%areal reduction.Postdeformation annealing process exerted significant influence on the microstructure and mechanical properties.Crystallization occurs when the cold-drawn wire was annealed at 300℃ for 30 min.The ultimate tensile strength and ductility as well as the superelasticity of the wire are improved significantly by cold-drawing plus postdeformation annealing.

STRUCTURE AND PHYSICAL PROPERTIES OF SUBMICROCRYSTALLINE METALS PREPARED BY SEVERE PLASTIC DEFORMATION

The results of investigations of structure and physical properties of submicrocrystalline (SMC) metals are presented. The SMC structure was formed by severe plastic deformation.The structure was investi- gated by calorimetric and mossbauer measurements and TEW stuidies. The behavior of physical proper- ties of SMC metals were analysed taking into account spectific features of their structure.

SEVERE PLASTIC DEFORMATION TECHNIQUES

There is a considerable interest in developing methods for processing of materials with ultrafine grain si- zes. Widely used methods in refining microstructure are severe/intense plastic deformation techniques, such as torsion straining, equal channel angular (ECA) pressing/extrusion,and accumulative roll bonding (ARB) technique.While the torsion technique has been available for decades,a new torsion system has been developed at DSI for simulation of complex stress states such as combination of shear and compression or shear and tension stress states. The equal channel angular pressing technique is ma- inly used for production of ultrafine grain aluminum alloys,which is aimed at develoment of high strain rate superplasticity.The accumulative roll bonding technique has been applied for the rolling of both aluminum alloy and steels to produce ultrafine gained materials. Three different types of hot compression deformation methods, each with a different number of deforma- tion axis, are introduced in this paper. They are single axis deformation, two axis deformation and three axis deformation.The single axis deformation has us or little restraint such as plane strain type testing and axisymmetric compression testing, the two - axis deformation can be fully restrained or un- restrained, and the three - axis deformation has no restraint. The two - axis restrainsd compression deformation techopue is recommended for loboratory side after comparing the single - axis and the three - axis deformation techniques since the bulk volume of the two - axis restraint compression speci- men can be easily machined into mechanical testing speciments for mechanical property measurement and other studies,and the technique can be aplied to studies of any metallic materials.

Atomistic simulations of the surface severe plastic deformation-induced grain refinement in polycrystalline magnesium:The effect of processing parameters

Magnesium(Mg)based alloys are promising candidates for many applications,but their untreated surfaces usually have low strength and hardness.In this study,a single point diamond turning(SPDT)technique was applied to refine the grain size and improve the mechanical properties of the surface layers of Mg-Li alloys.By refining grains in the topmost layer to the nanometer scale(~60 nm),the surface hardness was found to be enhanced by approximately 60%.The atomic plastic deformation process during the SPDT was then studied by the real-time atomistic molecular dynamics(MD)simulations.A series of MD simulations with different combinations of parameters,including rake angle,cutting speed and cutting depth,were conducted to understand their influences on the microstructural evolution and associated plastic deformation mechanisms on the surface layer of the workpieces.The MD simulation results suggest that using increased rake angle,cutting speed and cutting depth can help to achieve better grain refinement.These simulation results,which provide atomic-level details of the deformation mechanism,can assist the parameter design for the SPDT techniques to achieve the high-performance heterogeneous nanostructured materials.

Corrosion behavior of severely plastically deformed Mg and Mg alloys

Magnesium(Mg)alloys have several advantages,such as low density,high specific strength and biocompatibility.However,they also suffer weak points,such as high corrosion,low formability and easy ignition,which makes their applications limited.Many studies have been conducted to overcome these disadvantages and further improve the advantages of Mg alloys.Severe plastic deformation(SPD)is one of the most important techniques and has great effects on the microstructure refinement of Mg alloys and improvements in their strength and formability.Several researchers have studied the corrosion behavior of SPD-processed Mg alloys in recent decades.However,these studies have reported some controversial effects of SPD on the corrosion of Mg alloys,which makes the research roadmap ambiguous.Therefore,it is important to review the literature related to the corrosion properties of Mg alloys prepared by SPD and understand the mechanisms controlling their corrosion behavior.Effective grain refinement by SPD improves the corrosion properties of pure Mg and Mg alloys,but control of the processing conditions is a key factor for achieving this goal because texture,dislocation density,size and morphology of secondary phase also importantly affects the corrosion properties of Mg alloys.Reduced grain size in the fine grain-size range can decrease the corrosion rate due to the increased barrier effect of grain boundaries against corrosion and the formation of a stable passivation layer on the surface of fine grains.Basal texture reduces the corrosion rate because basal planes with the highest atomic planar density are more corrosion resistant than other planes.Increased dislocation density after SPD deteriorates the corrosion resistance of the interior grains and thus proper annealing after SPD is important.The fine and uniform distribution of secondary phase particles during SPD is important to minimize the micro-galvanic corrosion effect and retain small grains during annealing treatment for removing dislocations.

Simple shear extrusion versus equal channel angular pressing:A comparative study on the microstructure and mechanical properties of an Mg alloy

Two severe plastic deformation(SPD)techniques of simple shear extrusion(SSE)and equal channel angular pressing(ECAP)were employed to process an extruded Mg-6Gd-3Y-1.5Ag(wt%)alloy at 553 K for 1,2,4 and 6 passes.The microstructural evolutions were studied by electron back scattered diffraction(EBSD)analysis and transmission electron microscopy(TEM).The initial grain size of 7.5μm in the extruded alloy was reduced to about 1.3μm after 6 SPD passes.Discontinuous dynamic recrystallization was suggested to be operative in both SSE and ECAP,with also a potential contribution of continuous dynamic recrystallization at the early stages of deformation.The difference in the shear strain paths of the two SPD techniques caused different progression rate of dynamic recrystallization(DRX),so that the alloys processed by ECAP exhibited higher fractions of recrystallization and high angle grain boundaries(HAGBs).It was revealed that crystallographic texture was also significantly influenced by the difference in the strain paths of the two SPD methods,where dissimilar basal plane texture components were obtained.The compression tests,performed along extrusion direction(ED),indicated that the compressive yield stress(CYS)and ultimate compressive strength(UCS)of the alloys after both SEE and ECAP augmented continuously by increasing the number of passes.ECAP-processed alloys had lower values of CYS and UCS compared to their counterparts processed by SSE.This difference in the mechanical responses was attributed to the different configurations of basal planes with respect to the loading direction(ED)of each SPD technique.

New Technology of Multidirectional Loading Rotary Extrusion

To satisfy the requirements for the precise formation of large-scale high-performance lightweight components with inner ring reinforcement, a new multidirectional loading rotary extrusion forming technology is developed to match the linear motion with the rotary motion and actively increases the strong shear force. Its principle is that the radial force and rotating torque increase when the blank is axially extruded and loaded. Through the synergistic action of axial, radial, and rotating motions, the orderly fow of metal is controlled, and the cumulative severe plastic deformation (SPD) of an“uplift-trowel” micro-area is generated. Consequently, materials are uniformly strengthened and toughened. Simultaneously, through the continuous deformation of a punch “ellipse-circle,” a high reinforcement component is grown on the cylinder wall to achieve the high-quality formation of cylindrical parts or the inner-ring-reinforcement components. Additionally, the efective strain increases with rotation speed, and the maximum intensity on the basal plane decreases as the number of revolutions increase. The punch structure also afects the axial extrusion loading and equivalent plastic strain. Thus, the proposed technology enriches the plastic forming theory and widens the application feld of plastic forming. Furthermore, the formed large-scale high-performance inner-ring-stifened magnesium components have been successfully verifed in aerospace equipment, thereby solving the problems of integral forming and severe deformation strengthening and toughening. The developed technology has good prospects for mass production and application.

Surface metal-matrix composites based on AZ91 magnesium alloy via friction stir processing:A review

This monograph presents an overview of friction stir processing(FSP)of surface metal-matrix composites(MMCs)using the AZ91 magnesium alloy.The reported results in relation to various reinforcing particles,including silicon carbide(SiC),alumina(Al_(2)O_(3)),quartz(SiO_(2)),boron carbide(B_(4)C),titanium carbide(TiC),carbon fiber,hydroxyapatite(HA),in-situ formed phases,and hybrid reinforcements are summarized.AZ91 composite fabricating methods based on FSP are explained,including groove filling(grooving),drilled hole filling,sandwich method,stir casting followed by FSP,and formation of in-situ particles.The effects of introducing second-phase particles and FSP process parameters(e.g.,tool rotation rate,traverse speed,and the number of passes)on the microstructural modification,grain refinement,homogeneity in the distribution of particles,inhibition of grain growth,mechanical properties,strength–ductility trade-off,wear/tribological behavior,and corrosion resistance are discussed.Finally,useful suggestions for future work are proposed,including focusing on the superplasticity and superplastic forming,metal additive manufacturing processes based on friction stir engineering(such as additive friction stir deposition),direct FSP,stationary shoulder FSP,correlation of the dynamic recrystallization(DRX)grain size with the Zener–Hollomon parameter similar to hot deformation studies,process parameters(such as the particle volume fraction and external cooling),and common reinforcing phases such as zirconia(ZrO_(2))and carbon nanotubes(CNTs).

Recent advances using equal-channel angular pressing to improve the properties of biodegradable Mg-Zn alloys

Magnesium alloys are of considerable current interest for use as degradable implants due to their unique properties including biodegrad-ability,biocompatibility,low density and adequate mechanical properties.Nevertheless,there is a need to further improve these properties either by alloying or through the use of appropriate processing.Among the different biodegradable Mg alloys now in use,the Mg-Zn series are of special interest and have been the subject of many research investigations.This is primarily because Zn is an essential element for the human body in addition to its positive effects in improving the mechanical strength and lowering the degradation rate of the implant.The properties of Mg-Zn alloys may be further improved both through the addition of third and fourth alloying elements such as Ca,Ag,Sn or Sr and/or by thermo-mechanical processing where the latter is more environmentally and economically favorable.In practice,procedures based on the application of severe plastic deformation(SPD)are especially suited to produce fine-grained microstructures with improved mechanical,degradation and cell behavior.Equal-channel angular pressing(ECAP)is a popular SPD technique that has the capability of pro-ducing bulk materials that are sufficiently large for use as typical implants.Accordingly,this review is designed to provide a comprehensive summary of the research that has been undertaken on ECAP-processed biodegradable Mg-Zn alloys.

Damping performance of SiC nanoparticles reinforced magnesium matrix composites processed by cyclic extrusion and compression

This work dealt with the damping performance and its underlying mechanism in SiC nanoparticles reinforced AZ91D composite(SiC_(np)/AZ91D)processed by cyclic extrusion and compression(CEC).It was found that the CEC process significantly affects the damping performance of the composite due to alterations in the density of dislocations and grain boundaries in the matrix alloy.Although there would be dynamic precipitation of the Mg17Al12 phase during processing which increases the phase interface and limits the mobility of dislocations and grain boundaries.The results also showed that the damping capacity of 1%SiC_(np)/AZ91D composite continuously decreases with adding CEC pass number and it consistently increases with rising the applied temperature.Considering the first derivative of the tanδ-T curve,the dominant damping mechanism based on test temperature can be divided into three regions.These three regions are as follows(i)dislocation vibration of the weak pinning points(≤T_(cr)),(ii)dislocation vibration of the strong pinning points(T_(cr)∼T_(V)),and(iii)grain boundary/interface sliding(≥T_(V))

Enhancing plastic deformability of Mg and its alloys—A review of traditional and nascent developments

Mg and its alloys have continued to attract interest for several structural and super-sensitive applications because of their light weight and good combination of engineering properties.However for some of these applications,high plastic deformability is required to achieve desired component shapes and configurations;unfortunately,Mg and its alloys have low formability.Scientifically,the plastic behaviour of Mg and its alloys ranks among the most complex and difficult to reconcile in metallic material systems.But basically,the HCP crystal structure coupled with low stacking fault energies(SFE)are largely linked to the poor ductility exhibited by Mg alloys.These innate material characteristics have regrettably limited wide spread applicability of Mg and its alloys.Several research efforts aimed at exploring processing strategies to make these alloys more amenable for high formability–mediated engineering use have been reported and still ongoing.This paper reviews the structural metallurgy of Mg alloys and its influence on mechanical behaviour,specifically,plasticity characteristics.It also concisely presents various processing routes(Alloying,Traditional Forming and Severe Plastic Deformation(SPD))which have been explored to enhance plastic deformability in Mg and its alloys.Grain refinement and homogenising of phases,reducing CRSS between slip modes,twinning suppression to activate non-basal slip,and weakening and randomisation of the basal texture were observed as the formability enhancing strategies explored in the reviewed processes.While identifying the limitations of these strategies,further areas to be explored for enhancing plasticity of Mg alloys are highlighted.

Review on the effect of different processing techniques on the microstructure and mechanical behaviour of AZ31 Magnesium alloy

Magnesium(Mg)alloys despite being the ideal candidate for structural applications,owing to their high specific strength and low density,are not widely used due to lack of active slip systems at room temperature in their hexagonal close-packed crystal structure,eliciting poor ductility and formability.Amongst the various series of Mg alloys,the AZ and ZK series alloys have been standouts,as they inherit better room temperature strength and flow characteristics through their solute elements.Grain refinement,as well as eliminating casting defects through metal processing techniques are vital for the commercial viability of these alloys since they play a key role in controlling the mechanical behaviour.As such,this review highlights the effect of different Bulk-deformation and Severe Plastic Deformation techniques on the crystal orientation and the corresponding mechanical behaviours of the AZ31 alloy.However,every process parameter surrounding these techniques must be well thought of,as they require specially designed tools.With the advent of finite element analysis,these processes could be computationally realized for different parameters and optimized in an economically viable manner.Hence,this article also covers the developments made in finite element methods towards these techniques.

Improving corrosion resistance of RE-containing magnesium alloy ZE41A through ECAP

Significant grain refinement was achieved in rare earth (RE) containing aeronautic magnesium alloy ZE41A through equal-channel angular pressing (ECAP) using rotary die at 603 K. Influence of ECAP pass number on its microstructure change and corrosion behavior was investigated by optical microscope (OM)/scanning electron microscope (SEM) observation and potentiostatic polarization tests in aqueous solution of NaCl, respectively. The results showed that ultrafine equiaxial grains (about 2.5 μm) were obtained over 16 passes due to plastic-induced grain refinement accommodated by dynamic recrystallization. The lower corrosion current density and nobler corrosion potential correlated with large number of pressing passes were attributed to the low tendency toward localized corrosion with broken secondary phase after homogenization on ultrafine-grained Mg matrix. The multi-pass ECAP method made the ZE41A aeronautic magnesium alloy more attractive since severe plastic deformation may significantly improve its corrosion resistance besides superior mechanical properties.

Recrystallization and mechanical properties of WE43 magnesium alloy processed via cyclic expansion extrusion

In this study, cyclic expansion extrusion（CEE）, as a relatively new severe plastic deformation（SPD） process, is applied to a rare earth（RE） containing Mg alloy WE43. The effects of the processing temperature and the number of passes are also investigated. The results showed that dynamic recrystallization（DRX） occurred after CEE processing at 400°C, and a bimodal structure with ultrafine DRXed grains surrounded the unrecrystallized grains. However, the DRX at 330°C was retarded because of the existence of RE elements. The tensile tests showed that a simultaneous increase in the strength and the ductility of WE43 is obtained after CEE processing at 400°C via two passes. Furthermore, the highest ultimate tensile strength of 440 MPa was achieved after the second pass of CEE at 330°C, and the highest ductility of 21% was attained after the second pass of CEE at 400°C. The microhardness measurements showed that the hardness increased from HV 80 to HV 114 and HV 98 after two passes of CEE processing at 330 and 400°C, respectively. In conclusion, increasing the processing passes could increase the mechanical properties and the volume fraction of the recrystallized grains. Moreover, increasing the temperature reduced the strength and the microhardness even if the elongation increased.

Recrystallized microstructural evolution of UFG copper prepared by asymmetrical accumulative rolling-bonding process

Copper sheet with grain size of 30-60μm was processed by plastic deformation of asymmetrical accumulative rolling-bonding(AARB)with the strain of 3.2.The effects of annealing temperature and time on microstructural evolution were studied by means of electron backscattered diffraction(EBSD).EBSD grain mapping,recrystallization pole figure and grain boundary misorientation angle distribution graph were constructed,and the characteristics were assessed by microstructure,grain size,grain boundary misorientation and texture.The results show that ultra fine grains(UFG)are obtained after annealing at 250℃ for 30?40 min.When the annealing is controlled at 250℃for 40 min,the recrystallization is finished,a large number of small grains appear and most grain boundaries consist of low-angle boundaries.The character of texture is rolling texture after the recrystallization treatment,but the strength of the texture is faint.While second recrystallization happens,{110}<1ī2>+{112}<11ī> texture component disappears and turns into{122}<212>cube twin texture component.

Effects of dynamic recrystallization and strain-induced dynamic precipitation on the corrosion behavior of partially recrystallized Mg-9Al-lZn alloys

The corrosion susceptibility of recrystallized and un-recrystallized grains in equal channel angular pressed(ECAPed)Mg-9Al-lZn(AZ91)alloys immersed in chloride containing media was investigated through immersion testing and an electrochemical microcell technique coupledwith high resolution techniques such as scanning Kelvin probe force microscopy(SKPFM),transmission electron microscopy(TEM),andelectron backscatter diffraction(EBSD).During ECAP,dynamic recrystallization(DRX)and strain-induced dynamic precipitation(SIDP)simultaneously occurred,resulting in a bimodal grain structure of original elongated coarse grains and newly formed equiaxed fine grainswith a large volume fraction ofβ-Mg17Al12 precipitates.Corrosion preferentially initiates and propagates in the DRXed grains,owing tothe greater microchemistry difference between theβ-Mg17Al12 precipitates formed at the DRXed grain boundaries and the adjacentα-Mgmatrix,which induces a strong microgalvanic coupling between these phases.Additionally,the weaker basal texture of the DRXed grainsalso makes these grains more susceptible to electrochemical reactions than the highly textured un-DRXed grains.The influence of dynamicrecrystallization and dynamic precipitation was also studied in ECAPed alloys with differenl levels of deformation strain through corrosion andelectrochemical techniques.Increasing the strain level led to a more uniform corrosion with a shallow penetration depth,lower corrosion ratevalues,and higher protective ability of the oxide film.Furthermore,higher levels of strain resulted in greater hardness values of the ECAPedalloys.The superior corrosion resistance and strength of the ECAPed alloys with increasing strain level was attributed to the combination ofsmaller DRXed grain size,higher DRX ratio,and higher volume fraction of uniformly distributed fineβ-Mg17Al12 precipitates.c 2020 Published by Elsevier B.V.on behalf of Chongqing University.